McConnel POWERLODA 325 Operator's Manual

21hp petrol engine

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Publication 1080
May 2024
Part No. 24215.80
POWERLODA
Mini-Loader Models: 325 & 325T
21HP Petrol Engine
Operator Manual

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Summary of Contents for McConnel POWERLODA 325

  • Page 1 Publication 1080 May 2024 Part No. 24215.80 POWERLODA Mini-Loader Models: 325 & 325T 21HP Petrol Engine Operator Manual...
  • Page 2 VERIFICATION OF WARRANTY REGISTRATION Dealer Warranty Information & Registration Verification It is imperative that the selling dealer registers this machine with McConnel Limited before delivery to the end user – failure to do so may affect the validity of the machine warranty.
  • Page 4 1500 hours. Engine warranty will be specific to the Manufacturer of that unit. 1.02. All spare parts supplied by McConnel Ltd and purchased by the end user are warranted to be free from defects in material and workmanship from the date of sale to the original purchaser for a period of 6 months.
  • Page 5 2.02. Any fault must be reported to an authorised McConnel Ltd dealer as soon as it occurs. Continued use of a machine, after a fault has occurred, can result in further component failure for which McConnel Ltd cannot be held liable.
  • Page 6 MISCELLANEOUS 4.01. McConnel Ltd may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term. 4.02. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.
  • Page 8 Shropshire England Telephone: +44 (0)1584 873131 www.mcconnel.com In line with our policy of constant improvement this publication may be periodically updated. To ensure you have access to the latest version of this manual please visit the manuals library on our website where an up-to-date version can be referenced online or downloaded.
  • Page 10: Table Of Contents

    CONTENTS General Information ........................ 1 Introduction ..........................2 Component Identification ......................3 Safety Section ........................5 Decals ............................ 8 Decal Maintenance ......................9 Specifications & Dimensions ....................9 Operation ..........................12 Machine Pre-Start Up Checks ................... 12 Checking the Engine ......................12 Tyres and Traction ......................
  • Page 12: General Information

    GENERAL INFORMATION Read this manual before fitting or operating the machine or accessory. Whenever any doubt exists contact your local dealer or the McConnel Service Department for assistance. Only use ‘Genuine McConnel Parts’ on McConnel machinery and equipment. DEFINITIONS The following definitions apply throughout this manual;...
  • Page 13: Introduction

    The POWERLODA 325 all-wheel drive model is perfect for all terrains and features optional narrow wheel and hub set to enable a quick change of the set-up to access narrow spaces whenever required.
  • Page 14: Component Identification

    COMPONENT IDENTIFICATION POWERLODA 325 Model POWERLODA 325 – Front View POWERLODA 325 – Rear View...
  • Page 15 POWERLODA 325T Model POWERLODA 325T – Front View POWERLODA 325T – Rear View...
  • Page 16: Safety Section

    SAFETY SECTION SAFETY INFORMATION Read the manual before using the machine This machine has the potential to be extremely dangerous - in the wrong hands it can kill or maim; It is therefore imperative that both owner and operator of the machine reads and understands the following section to ensure they are fully aware of the dangers that do, or may exist, and their responsibilities surrounding the use and operation of the machine.
  • Page 17 WARNING: Engine exhaust contains Carbon Monoxide, an odourless, deadly poison. Do not run the engine indoors or in confined spaces. NEVER allow the machine arms to free fall without the engine running to prevent a vacuum/ air lock in the lift cylinders. ALWAYS lower machine arms and place attachment (if fitted) on the ground when parking or leaving the machine unattended.
  • Page 18 No advice given here can replace ‘good common sense’ and ‘total awareness’ at all times, but will go a long way towards the safe use of your McConnel machine. Remember: SAFETY is YOUR responsibility.
  • Page 19: Decals

    DECALS...
  • Page 20: Decal Maintenance

    Do not use harsh chemicals or spray directly using a High-Pressure washer. Replace Decals if missing or when they become hard to read or damaged. The replacement Decal Set Part Number is 021-999-072. SPECIFICATIONS & DIMENSIONS Specifications: POWERLODA 325 & 325T Models ENGINE Make Kohler Power 21 HP / 15.7kW...
  • Page 21 Dimensions: POWERLODA 325 Model DIMENSIONS A: Overall width 1040mm H: Ground clearance 143mm B: Overall length 1600mm I: Dump height - std bucket 1450mm C: Overall height 1200mm J: Dump height - 4-in-1 bucket 1835mm D: Max. height with 4-in-1 Bucket...
  • Page 22 Dimensions: POWERLODA 325T Model DIMENSIONS A: Overall width 1040mm H: Ground clearance 143mm B: Overall length 1600mm I: Dump height - std bucket 1450mm C: Overall height 1200mm J: Dump height - 4-in-1 bucket 1835mm D: Max. height with 4-in-1 Bucket 2681mm K: Reach - 4-in-1 fully raised 800mm...
  • Page 23: Operation

    Check the machine for leaks (oil and fuel).  Check the machine for any damaged and/or loose components.  Check tyre pressures (POWERLODA 325 Models) : Correct tyre pressure is 36psi.  Check track condition (POWERLODA 325T Models) : refer to track maintenance tips. Adding Fuel 1.
  • Page 24: Tyres And Traction

    Various types of equipment are available to fill tyres with water. Hose fittings 610-000-016 and 610-000-019 can be purchased from McConnel through your local McConnel Dealer. You should also be aware that the tyres fitted to your machine may not be suitable for all work environments;...
  • Page 25: Operating Instructions

    OPERATING INSTRUCTIONS Do not operate any control levers (including the auxiliary lever) unless you are standing with both feet on the platform and firmly holding the grip handles. Ensure the auxiliary hydraulic lever is in the centre position before attempting to start the engine.
  • Page 26: Machine Controls

    MACHINE CONTROLS 1) Pump Selector 5) Arm Lever UP/DOWN 9) 4-IN-1 Bucket Control 2) Throttle Control 6) Flow Divider Control 10) Auxiliary Control 3) Crowd/Tilt Lever 7) Ignition Switch 11) Fuel Gauge 4) Drive Control Levers 8) Engine Warning Light 12) Power Socket (12v) 1) Pump Selector Use this to select the ground speed required for the attachment you’re about to use.
  • Page 27: Arm Lever Up/Down

    5) Arm Lever UP/DOWN To lower the machine arms: slowly push the arm lever forward. To raise the machine arms: slowly pull the arm lever backwards. 6) Flow Divider Control In its normal operating position (at ‘10’), no flow division is taking place (all the oil is going to the hydraulic drive motors).
  • Page 28: Stopping The Machine

    Moving a Non-Functioning Machine The best way to move a non-functioning machine is by forklift or crane. Alternatively, pushing or towing the machine without using the engine is also possible. Contact your McConnel Dealer for further advice on this subject.
  • Page 29: Attachments

    ATTACHMENTS IMPORTANT : Use only McConnel-approved attachments on the machine. Attachments can change the stability and operating characteristics of the machine, and the warranty may be voided if used with unapproved attachments. IMPORTANT : Before connecting any attachments to the machine, make sure the mount plates are free of dirt or debris.
  • Page 30: Transport & Securing

    TRANSPORT & SECURING Read the Trailer manual before loading or unloading the machine IMPORTANT: Ensure the gross weight of the machine with attachments does not exceed the Trailer's rated capacity or the combined Gross mass of the Tow vehicle and Trailer. IMPORTANT: Observe local legislation when operating on roadways.
  • Page 31: Maintenance

    4. Grab the arms and wriggle ‘up and down’ to detect any movements in joints in the arms. Contact your McConnel Dealer for replacements if any bushes show signs of wear. If not attended to, a little wear quickly becomes a big and expensive problem. Replacing the bushes is a simple task, the issue is easily fixed if detected in time.
  • Page 32: Battery

    Battery Always keep the battery clean and fully charged. Use a paper towel to clean the battery case. If the battery terminals are corroded, clean them with a solution of 4 parts water and 1 part baking soda. To reduce corrosion, apply a coating of battery terminal protector. Voltage: 12v, 380 Cold Cranking Amps.
  • Page 33: Maintenance Schedule

    MAINTENANCE SCHEDULE New Machines After the first 50 hours  Replace engine oil & filter.  Check and reset hydraulic pressures. Service Schedule Frequency Component Maintenance Task DAILY 25HRS 50HRS 100HRS 250HRS 500HRS Air Cleaner Check element and remove dust, replace ●...
  • Page 34 Service Schedule (continued) Frequency Component Maintenance Task DAILY 25HRS 50HRS 100HRS 250HRS 500HRS Engine Oil/Filter Replace engine oil and filter. ● Fuel Tank Drain tank and remove sediment. ● Hydraulic Reservoir Replace hydraulic oil and filters. Remove sediment ● from tank. Fuel Pump timing Adjust injection pump timing.
  • Page 35: Troubleshooting

    Replace the fuel filter. Dirt in fuel filter. Drain fuel tank and filter and replace fuel. Dirt, water, or stale fuel in fuel Contact your local McConnel dealer. tank and/or fuel system. Engine loses Engine load is excessive. Reduce ground speed.
  • Page 36 McConnel Limited, Temeside Works, Ludlow, Shropshire SY8 1JL. England. Telephone: 01584 873131. Facsimile: 01584 876463. www.mcconnel.com...

This manual is also suitable for:

Powerloda 325t

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