Tiffen Girard GG750 Installation And Service Manual

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Girard GG750 Awning: Installation and Service Manual

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Warning

ALL ELECTRICAL WORK MUST BE CARRIED OUT BY QUALIFIED PERSONNEL AND CONFORM TO

APPLICABLE ELECTRICAL CODES AND STANDARDS.

• Turn off power before beginning any electrical work.

• Please consult your RV's wiring diagram to locate any wiring prior to any drilling or any installation procedures.

• Ensure that placement of controls, cables, and wires are not in any way obstructed. This can damage the

components and obstruct electrical current.

• Use only certified components.

https://tiffin-motor-homes-prod.mindtouch.us/Resources/All_Component_Manuals/Appliances/Girard_-_Awnings/GG750_Awn...

Awning Installation and Repair

Updated: Sat, 10 Aug 2024 08:41:45 GMT

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Page 1 Girard GG750 Awning: Installation and Service Manual Access the complete PDF here: Awning Installation and Repair Warning ALL ELECTRICAL WORK MUST BE CARRIED OUT BY QUALIFIED PERSONNEL AND CONFORM TO APPLICABLE ELECTRICAL CODES AND STANDARDS. • Turn off power before beginning any electrical work.
Page 2 Girard Systems awnings may be operated in light wind and rain conditions. When periods of heavy rain and or high wind are expected the awning must be closed. Never leave the awning open and unattended. Damage caused by wind and rain is not covered by warranty. All awnings must be closed prior to moving the vehicle for any reason.
Page 3 • Motion Sensor – 98GC779, which enables automatic retraction of the awning during periods of high wind that may damage the awning system. • Wired Motion Sensor – 98GC780B, Wired motion sensor that works in conjunction with 98GC781B and 98GC783B wired wall switch controllers. 3.
Page 4 Motion Sensor Wired wall switch controller Wired Motion Sensor Purchase at Tiffin Motorhomes Here Purchase at Tiffin Motorhomes Here https://tiffin-motor-homes-prod.mindtouch.us/Resources/All_Component_Manuals/Appliances/Girard_-_Awnings/GG750_Awn… Updated: Sat, 10 Aug 2024 08:41:45 GMT Powered by...
Page 5 Wired wall switch controller Single channel awning remote control https://tiffin-motor-homes-prod.mindtouch.us/Resources/All_Component_Manuals/Appliances/Girard_-_Awnings/GG750_Awn… Updated: Sat, 10 Aug 2024 08:41:45 GMT Powered by...
Page 6 Single channel remote with LED switching Single channel remote wall switch Installation Manual FOR PERSONAL SAFETY AND QUALITY OF INSTALLATION, TWO INSTALLERS ARE RECOMMENDED FOR THIS PRODUCT. Product Description The GG750 awning system provides protection from the sun at a touch of a button. The GG750 awning is built to your specifications with the highest quality materials available, your unit features: •...
Page 7 Getting Started Tools required: • Electric Drill • Tape measure • (2) ladders • Chalk line • Flat head screwdriver (small) • Phillips screwdriver • Caulking gun • (2) tubes silicone caulking • Drill bits: 1/8”, 3/8”, 7/16”, 1/4” • Allen wrenches: 4mm •...
Page 8 B. LAYOUT AND MOUNTING THE BRACKETS 1. AWNING BRACKET APPLICATION – NOTE: Please take into consideration all possible clearances, and obstacles before installing this awning. Items such as slide rooms, etc. vary from one manufacturer to another. Please consult Girard Systems if there are any questions regarding your installation. a.
Page 9 2. FAILURE TO FOLLOW THESE INSTRUCTIONS WILL VOID THE WARRANTY OF THIS PRODUCT. a. Now that you have determined the bracket locations, using the bracket as your template, mark the holes for fastening the bracket. NOTE: Use chalk line to make absolute sure brackets are mounted in straight line. b.
Page 10 higher or lower than the bracket. This will ensure that it will not be seen after the awning is installed. 3. SIDEWALL APPLICATION, AWNING RAIL MOUNTING a. Determine the location for the final installation position of the awning, including height to be installed. b.
Page 11 C. SPRINTER ROOF MOUNT BRACKETS 1. ROOFTOP MOUNT APPLICATION, AWNING BRACKET – NOTE: Please take into consideration all possible clearances, and obstacles before installing this awning. This installation can vary on different applications. Please consult Girard Systems if there are any questions regarding your installation. a.
Page 12 https://tiffin-motor-homes-prod.mindtouch.us/Resources/All_Component_Manuals/Appliances/Girard_-_Awnings/GG750_Awn… Updated: Sat, 10 Aug 2024 08:41:45 GMT Powered by...
Page 13: Mounting The Awning
D. MOUNTING THE AWNING. 1. Lift the awning into position for fastening to the vehicle mounted brackets. a. Ladders are usually sufficient; however, a scaffold or forklift may be used. b. If using a forklift use all necessary caution to protect the surface of the awning. Lift from the center of the awning to maintain product balance while elevating.
Page 14 3. Secure the awning by moving the slide locks along the bottom awning track until they are located under their respective brackets (Figure 5). The final position of the slide lock should be directly under the shoulder of the arm. 4.
Page 15 (OPTIONAL, WEATHER STRIPPING NOT INCLUDED, SIDEWALL APPLICATION ONLY) 1. Trim weather stripping to the length of the awning and remove any overhang. 2. Make a small cut in the weather stripping to allow for the motor cord. 3. Apply generous beads of silicone along the weather stripping. 4.
Page 16 B. GC1146C DC Motor Controller Wiring Wiring Diagram NOTE: The larger (18) gauge red/black wire coming out of the control box is the incoming power. The smaller (22) gauge red/black wire is the LED outgoing power. C. Motion Sensor (98GC779G) and LED Connections https://tiffin-motor-homes-prod.mindtouch.us/Resources/All_Component_Manuals/Appliances/Girard_-_Awnings/GG750_Awn…...
Page 17 Programming the Motion Sensor (98GC779G) NOTE: All electronic kits shipped from the factory are preprogrammed and do not require programming. This section is intended for reprogramming if required. 1. Remove the 2 small Phillips screws which secure the motion sensor to the awning. https://tiffin-motor-homes-prod.mindtouch.us/Resources/All_Component_Manuals/Appliances/Girard_-_Awnings/GG750_Awn…...
Page 18 2. Then turn it over. 3. Remove the 4 Phillips screws holding the module together. Remove the base plate and silicone insert. https://tiffin-motor-homes-prod.mindtouch.us/Resources/All_Component_Manuals/Appliances/Girard_-_Awnings/GG750_Awn… Updated: Sat, 10 Aug 2024 08:41:45 GMT Powered by...
Page 19 4. Turn the base plate over (Magnet down). Then place the motion sensor on top of it so that the magnet is aligned with the reed switch. This is required to allow re-programming Note; When carrying out this part of the procedure each step must be executed within 6 seconds of the previous one or the module will revert to factory settings.
Page 20 receiving the correct power. Ensure that the magnet and reed switch are aligned and verify the electrical connection before proceeding. 3. Using an appropriate tool, press the P2 Button on the back of the Remote Controller TWICE. The GC1146C will bleep ONCE with each press. 4.
Page 21: Specification
The 98GCK-49 kit is used for a Single DC awning with LED. The 98GCK-49 also includes an Ignition Retract-Lock function to retract the awning if the engine is ON. See wiring diagram to see how to wire this function. Specification •...
Page 22 Sensitivity Adjustment: This unit has 10 levels of sensitivity which can be adjusted directly on the switch. 1. Pull off the cover from the switch 98GC781(B), (W). 2. Press and hold the set button until you hear a beep from the switch, see Fig. 2 to locate the set button. 3.
Page 23 number the MORE sensitive the sensor. 4. The Setting LED will blink a certain number of times with every press to show the level. Recommended factory settings is three. ( That will be three LED blinks when on correct setting). 5.
Page 24: Wiring Diagram
E. WIRING DIAGRAM Testing and Adjustments https://tiffin-motor-homes-prod.mindtouch.us/Resources/All_Component_Manuals/Appliances/Girard_-_Awnings/GG750_Awn… Updated: Sat, 10 Aug 2024 08:41:45 GMT Powered by...
Page 25: Tools Required
Overview A. Adjusting Motor-limit switches B. Manual Override C. Adjusting Pitch and Elbow height D. Motion Sensor Testing A. ADJUSTING MOTOR LIMIT SWITCHES TOOLS REQUIRED Black plastic key provided with awning, or 4mm (5/32”) Allen wrench. NOTE: The motor limit switches have been adjusted to the correct positions at the factory prior to shipment. When fully retracted the awning motor is set to stop the exact moment the awning box closes.
Page 26: Manual Override
5. Approximately ¼ turn of the adjustment screw represents about 1” of awning movement. NEVER set outward limits so that the fabric is slack with full arm extension. For proper adjustment set limit switch to stop the motor just before the arms lock. This will expose about a 1/4” gap at the elbow. B.
Page 27 C. ADJUSTING PITCH AND ELBOW HEIGHT NOTE: Adjustment of the Elbow height and pitch, will affect the height of the awning lead rail when it is fully deployed. This adjustment is usually required after an arm replacement. Also, if the elbow of the arm hits the bottom of the casing as the lead rail closes.
Page 28: Adjusting Pitch
2. ADJUSTING PITCH a. Extend the awning to its fully extended length. b. Locate screw A, adjustment nut located on front side of the shoulder assembly (Figure 12, 13). Using a 17mm wrench rotate the nut counterclockwise to lower the pitch or clockwise to raise the pitch. DO NOT OVERTIGHTEN AS THIS WILL RESULT IN DAMAGE TO THE AWNING.
Page 29 D. TESTING THE MOTION SENSOR (Wind Sensor) 1. Partially extend the awning (at least 3 feet). 2. Physically activate the motion sensor by shaking the awning lead rail. 3. At this point the awning should retract; if not, check that there is a 12VDC supply to the motion sensor and that the motion sensor is correctly programmed.
Page 30: Troubleshooting Guide
there are multiple awnings extended that begin to retract simultaneously under windy conditions, the power system of the vehicle must be able to withstand the resulting surge of current. The surge will be the greatest when the awnings are fully extended. When testing the system verify all of the awnings will close when fully extended.
Page 31 PROBLEM: The motor side of the awning closes when the awning is retracted but the opposite end does not. SOLUTION: Refer to “Adjusting the Lead Rail” on page 37. If this does not solve the issue please call the Girard Systems service line at (949)259-4000 or toll free at (800)382-8442.
Page 32: Motor Replacement
may need to be adjusted to allow the box to be closed tighter. Refer to the “Adjusting the Motors Limit Switches” section on page 30-31. PROBLEM: As the awning is closing, the elbow of one or more of the arms is hanging down preventing the case from closing.
Page 33 B. INSTALLING THE NEW MOTOR 1. With the new motor in hand, align the notch in the drive (at the far end of the motor) with the indentation in the awning roller tube. Slide the motor all the way in. Turn the motor until its inner notch also lines up with its indentation on the tube.
Page 34: Fabric Replacement
7. Connect the new motor wires with heat shrink butt connectors and heat shrink. 8. Test for the proper function of the new motor by using the Remote Control or the wall switch. NOTE: The motor limits are not adjusted yet, take care to only test motor to make sure it is moving in each direction a small amount to confirm.
Page 35: Arm Replacement
C. INSTALLING THE NEW FABRIC IMPORTANT: REPLACEMENT FABRICS ARE ROLLED AND FOLDED FOR SHIPMENT. THE SEAMS MUST FACE DOWNWARDS AS THE FABRIC IS INSTALLED. THERE IS A SMALL WHITE POLY (POLYESTER) ROPE INSERTED IN THE FABRIC THAT WILL SLIDE INTO THE LEAD RAIL. 1.
Page 36 Check arm for wiring: if wired arm, wiring will need to be replaced. 1. Support the lead rail and carefully open the awning a few feet. If the elbow is open tie a large rag around to protect the fabric from the elbow. 2.
Page 37 https://tiffin-motor-homes-prod.mindtouch.us/Resources/All_Component_Manuals/Appliances/Girard_-_Awnings/GG750_Awn… Updated: Sat, 10 Aug 2024 08:41:45 GMT Powered by...
Page 38 GG750 COMPONENT IDENTIFICATION https://tiffin-motor-homes-prod.mindtouch.us/Resources/All_Component_Manuals/Appliances/Girard_-_Awnings/GG750_Awn… Updated: Sat, 10 Aug 2024 08:41:45 GMT Powered by...