Related Manuals for dynatec HiFIT HFM12 P1
Summary of Contents for dynatec HiFIT HFM12 P1
- Page 1 OPERATING INSTRUCTIONS Translation of the original instructions HiFIT device Type: HFM12 P1 Type: HFM 12 P1-B DYNATEC Gesellschaft für CAE und Dynamik mbH Adam-Opel-Strasse 4 38112 Braunschweig Date: 03/2021 Germany...
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Page 2: Table Of Contents
Table of contents Introduction ......................4 Type plate ........................6 General description ....................7 Main components ....................... 8 Operating instructions of the manufacturer ............... 11 Operating instructions of the operator ............... 12 Intended use ......................13 Environmental conditions ..................14 Foreseeable misuse .................... - Page 3 Operating the device ....................38 Care and maintenance ..................39 General note ......................39 Safety instructions ....................39 Maintenance, pin and pressure spring replacement ..........40 7.3.1 Loosening the cap lock ..................... 40 7.3.2 Disassembly of the wearing parts ................40 7.3.3 Cleaning and checking the wearing parts ..............
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Page 4: Introduction
Introduction These operating instructions was created to work quick and safe with the HiFIT device. Read these operating instructions carefully to enable safe handling of the ‘HiFIT device’. In the further course of these operating instructions, the term ‘device’ is used instead of the full wording ‘HiFIT device’... - Page 5 DYNATEC Gesellschaft für CAE und Dynamik mbH Copyright of the operating instructions DYNATEC retains the copyright to these operating instructions. These operating instructions are intended for the personnel defined in Chapter 1.9, ‘Target groups – qualification’. It contains regulations and illustrations of a technical nature which must not be reproduced, distributed or exploited for competitive purposes without authorisation or communicated to others, either in whole or in part.
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Page 6: Type Plate
Type plate The following information can be found on the type plate: Manufacturer or distributor placing on the market Address Type designation Device number Year of manufacture For technical information and for spare parts orders, provide all the data listed above. Operating instructions for HiFIT device type HFM 12P1 /-B 6 of 46... -
Page 7: General Description
General description Fig. HiFIT device type HFM 12P1 The HiFIT device is used for the post-treatment of weld seams. It is to be regarded as a complete machine and is subject to the EC Machinery Directive 2006/42/EC. Operating instructions for HiFIT device type HFM 12P1 /-B 7 of 46... -
Page 8: Main Components
Main components The following components are installed in the respective type: Pos. Component naming Type HFM 12 P1 Type HFM 12 P1-B Spike Cap lock Intensity setting Compressed air connection ... - Page 9 The main components of the HiFIT device Operating instructions for HiFIT device type HFM 12P1 /-B 9 of 46...
- Page 10 Scope of delivery The device is supplied in a case. The contents are as Type HFM 12P1 follows: • 1 HiFIT device type HFM12P1 • 5 spare pins • 1 Allen key • 1 pair of pliers for circlip • 1 gauge for checking the pin geometry and the groove depth •...
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Page 11: Operating Instructions Of The Manufacturer
Operating instructions of the manufacturer The operating instructions of the manufacturer are an essential aid for the correct and flawless operation of the device. The operating instructions are intended to help you as the operator to keep the device at a high level of performance during a long service life and to take the necessary measures for accident prevention. -
Page 12: Operating Instructions Of The Operator
Operating instructions of the operator The device is built according to the state of the art and the recognised safety regulations. To the best of our knowledge, the unit does not pose any hazards when operated correctly. However, even the safest appliance may pose residual risks to the health and safety of users or third parties during operation. -
Page 13: Intended Use
Intended use The device was developed for the post-treatment of weld seam transitions in the workshop area and for use on construction sites. Intended use also includes full knowledge of these operating instructions. Be sure to observe the safety instructions. The device must only be operated with the original HiFIT pins. -
Page 14: Environmental Conditions
Environmental conditions The device is designed for use in workshops and on construction sites. Please observe the temperature ranges specified in the technical data. Make sure that the surface allows safe working. The supply of compressed air to the device must be ensured by the infrastructure of the workshop or construction site. -
Page 15: Foreseeable Misuse
Foreseeable misuse Foreseeable misapplications are considered to be: The removal of paint or zinc. The removal of rust or weld spatter. The cleaning of workpieces. The points mentioned represent some of the residual risks that are possible despite the ban and can endanger the safety of personnel. -
Page 16: Target Groups - Qualifications
Target groups – qualifications Risk of injury with unsuitable personnel or WARNING insufficient qualification Improper handling of the device can lead to considerable personal injury or damage to property. Have all work carried out by qualified personnel only. The operating instructions specify the following target groups and qualifications for different areas of activity: Instructed personnel These persons have been instructed in a briefing by the... -
Page 17: Operator Prerequisite
1.10 Operator prerequisite The operator must organise their working environment in such a way that optimum, continuous operation is realised. The operator must be instructed before starting work for the first time and recurrently once a year. All persons who are assigned to work with the device undertake to do the following before starting work: Observe the basic regulations on work safety and accident prevention, read the safety instructions and... -
Page 18: Obligation For Instruction And Training
1.11 Obligation for instruction and training As the operator, you are obliged to train your personnel and inform them about existing legal and accident prevention regulations as well as your operating instructions. You must ensure that these operating instructions have been understood by your personnel and are observed. -
Page 19: Sample Form
1.11.1 Sample form Training topics for operating personnel HiFIT device type: HFM 12P1 HFM 12P1-B Example of topics to be covered: Safety General legislation Accident prevention regulations General safety instructions Special safety instructions for the operation of the device Safety facilities on the device Personal protective equipment Safety facilities in the company Emergency measures... -
Page 20: Safety Information
Safety information General notes The basic prerequisite for safe and trouble-free operation of the unit is complete knowledge of the safety instructions and the safety regulations. Therefore, read this chapter carefully before operating the device. The safety instructions and warnings that you will find at the appropriate places in the text of the following chapters must also be observed. -
Page 21: Symbols And Hazard Levels
Symbols and hazard levels In these operating instructions, symbols and colour backgrounds are used which must be observed in particular: Hazard levels indicating dangerous situations with possible personal injury: CAUTION CAUTION Indicates a dangerous situation in which an accident is possible. -
Page 22: Requirements
2.2.1 Requirements GENERAL REQUIREMENT SIGN This sign is used in combination with a supplementary sign. The requirements shown on the additional sign must be observed at all times. REQUIREMENT – Read the operating instructions before commissioning. Read the operating instructions before commissioning the device. -
Page 23: Safety Instructions
Safety instructions Observe the instructions given in the operating instructions. Safety instructions. Failure to observe the safety instructions will result in NOTE danger to persons and/or damage to the device. Regulations, standards When working on or with the device, comply with the applicable accident prevention regulations and the generally recognised national rules of technology. -
Page 24: Lettering, Requirement Signs
Lettering, requirement signs There are requirement signs on the type plate of the device that serve to ensure work safety and to protect the operator. Make sure that the requirement signs attached to the NOTE device are always clearly visible and legible. In the operating instructions, a corresponding warning sign is shown for the relevant work steps, which explains the hazard and gives information on how to avoid it. -
Page 25: Personal Protective Equipment
Personal protective equipment Provide operators with the necessary personal protective equipment, e.g.: Safety goggles Protective gloves Safety shoes Hearing protection Respiratory protection Instruct your personnel in the correct use of personal protective equipment. Check the personal protective equipment regularly for damage. -
Page 26: Instructions For Operation, Care And Maintenance
Instructions for operation, care and maintenance Preventive and careful care and maintenance is a prerequisite for ensuring that the health and safety of persons in the vicinity of the device are not endangered. In addition, care and maintenance is necessary to keep the device in good working order. -
Page 27: Safety Instructions For Handling Auxiliary And Operating Materials
2.10 Safety instructions for handling auxiliary and operating materials Danger due to operating materials that are harmful to DANGER health When handling operating materials that are designated as hazardous to health, there is a risk of damage to the health of the personnel concerned. When using substances, e.g. -
Page 28: Technical Data
Technical data Device data Operating pressure 6–8 bar Air requirement Approx. 180 l/min. at 6 bar Approx. 260 l/min. at 8 bar Compressed air connection NW 7.2 with locking pins Impact frequency Approx. 180–300 Hz Power supply (battery) Type HFM12 P1 3.7 V Dimensions (length x width x height) 288 mm x 46 mm x 170 mm. -
Page 29: Transport And Storage
Transport and storage Transport Only transport the device in the HiFIT case included in NOTE the scope of delivery. Secure this when transporting in vehicles. If the case is damaged or lost, order a replacement case. Avoid shock-like mechanical impacts on the device. Parts of the device may be damaged. -
Page 30: Preparation For Post-Treatment
Preparation for post-treatment General notes The preparation for post-treatment is carried out before each post-treatment and is a prerequisite for safe and economical work. Safety instructions The preparations for the post-treatment must only be carried out by specialists who, due to their professional training, experience and instruction, have sufficient knowledge of: •... -
Page 31: General Preparations
General preparations 5.3.1 Remove and insert battery (only for type HFM 12P1) A new battery or one that has not been used for a long time must first be charged. Please use only the original HiFIT batteries. To remove the battery, carefully open the battery cover (01) by sliding it and pull the battery (02) out downwards. -
Page 32: Establishing The Compressed Air Supply
5.3.2 Establishing the compressed air supply To supply the unit with compressed air, take the device in one hand and the compressed air hose with the coupling plug in the other. Guide the coupling plug axially, up to the stop, over the compressed air connection of the device. -
Page 33: Pin Condition
5.3.3 Pin condition Check the geometry of the pin before starting work, and then after no more than 5 m of treated weld seams. To do this, use the gauge included in the scope of delivery (gauge for checking the pin geometry and the indentation depth, item no. -
Page 34: Intensity Setting
Intensity setting The intensity with which a weld seam transition is treated must be adjusted before post-treatment according to the base material and the pressure level of the compressed air supply. Since the strengths in the heat-affected zone vary greatly, an adjustment for the specific application is necessary. -
Page 35: Trial Treatment
Trial treatment Carefully place the pin at the weld seam transition. For optimal effectiveness, the unit must a) be at an angle between 60° and 80° to the base material and b) 70° to 90° to the weld seam and 5–20 mm/s c) be guided along the weld seam at a feed rate of 5 mm/s to 20 mm/s. -
Page 36: Control Of The Intensity Setting
Control of the intensity setting Visual inspection The treatment trace must be clearly visible at all machined weld seam transitions. The transition of the weld to the basic material, which is recognisable as a line, must no longer be recognisable in the track of the pin’s ball marks. -
Page 37: Post-Treatment
Post-treatment General notes The use of the appliance is only permitted to qualified personnel who are authorised by the person responsible for the appliance. Furthermore, the operating instructions of the operator apply. Safety instructions Read the operating instructions and observe the instructions contained therein. -
Page 38: Operating The Device
Operating the device Post-treatment of weld seams For the post-treatment of weld seams, work with regard to guide angle and speed as described in Chapter 5.5, ‘Trial treatment’. Check the indentation depth at regular intervals as described in Chapter 5.6, ‘Checking the intensity setting’. -
Page 39: Care And Maintenance
Care and maintenance General note Care and maintenance work on the device must only be carried out by skilled personnel who, due to their professional training, experience and instruction, have sufficient knowledge about: Safety regulations Accident prevention regulations Guidelines and recognised rules of technology (e.g. -
Page 40: Maintenance, Pin And Pressure Spring Replacement
Maintenance, pin and pressure spring replacement 7.3.1 Loosening the cap lock To loosen the cap lock, hold the device with the spike away from you. With the other hand, turn the cap lock anticlockwise until you can remove the spike and pin from the device. Hook spanner Loosen the cup nut by hand or using the hook spanner NOTE... -
Page 41: Cleaning And Checking The Wearing Parts
7.3.3 Cleaning and checking the wearing parts While cleaning the parts, visually inspect them. If in doubt, replace worn parts. Change the pressure spring with every second pin, even if NOTE it shows no signs of wear. 7.3.4 Assembly of the wearing parts Assembly is done in reverse order. -
Page 42: Pin And Spike Assembly
7.3.5 Pin and spike assembly To mount the pin and spike, hold the unit as described in Chapter 7.3.1, place the pin in the guide and the spike over the pin. The spike only fits in one position, align the spike before NOTE tightening the cap nut. -
Page 43: Repair
General notes All the other work not previously listed in Chapter 7. Care and maintenance must only be carried out by DYNATEC Gesellschaft für CAE und Dynamik mbH and HiFIT GmbH. For all queries and orders of spare and wear parts,... -
Page 44: Declaration Of Conformity
Declaration of conformity EC declaration of conformity Manufacturer / authorised representative: DYNATEC Gesellschaft für CAE und Dynamik mbH Adam-Opel-Strasse 4 38112 Braunschweig Germany Product: HiFIT device • Type HFM 12P1 • Type HFM 12P1-B We hereby declare that the machine described above complies with all relevant provisions of the Machinery Directive 2006/42/EC. -
Page 45: Appendix
10 Appendix Operating instructions for HiFIT device type HFM 12P1 /-B 45 of 46... - Page 46 Ersatzteile / Spare Parts Artikel Nr. / Bezeichnung / Name Abbildung / Image Item No. 3001 Pin D=3 mm (other diameters are available) 3005 Kolben / Piston 3006 Führung / Guide 3007 Sicherungring / Circlip 3008 Druckfeder / Pressure spring 3009 O-ring 3010...
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