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ZUCCHETTI AZZURRO HV Smart 5K User Manual

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Summary of Contents for ZUCCHETTI AZZURRO HV Smart 5K

  • Page 2 Battery AZZURRO HV Smart 5K User Manual Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it – www.zcsazzurro.com Reg. Pile IT12110P00002965 - Capitale Sociale € 100.000,00 I.V.

  • Page 3: Table Of Contents

    Moving the Product ................................27 6.5. Product Installing ................................... 27 6.5.1. Base installation ..................................28 6.5.2. Installing the battery module ............................29 2 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...
  • Page 4 Configure WiFi (Customer & Installer) ......................... 48 Technical Parameters ......................................49 Disposal ........................................... 50 Warranty terms and conditions ..................................50 3 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...
  • Page 5 Copyright statement Copyright of this manual belongs to Zucchetti Centro Sistemi S.p.A. No part of this manual (including the software, etc.) may be copied, reproduced or distributed in any form or by any means without the permission of Zucchetti Centro Sistemi S.p.A.

  • Page 6: General Information

    AZZURRO HV Smart 5K is an energy storage unit that is designed to be used in residential on-grid applications with the capability for short-term backup.

  • Page 7: Identifying The Product

    For safe usage, the user must be well-informed of the contents in the type labels. The type labels include: Figure 1 – Labels on the side of the battery 6 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...
  • Page 8 Figure 2 – Labels on the side of the battery 7 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 9: Preface

    8 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 10: Product Notice

    9 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...
  • Page 11 Contact with skin: Wash affected area thoroughly with soap water and seek medical attention. o Ingestion: Induce vomiting and seek medical attention. 10 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...
  • Page 12  The battery current is affected by Depend on the temperature and SOC of battery, which may cause the battery current limit and affect the inverter load performance. 11 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...
  • Page 13 This product contains battery module through UN38.3, belongs to the ninth category of dangerous goods. Therefore, loading and unloading must comply with local laws and regulations and industry standards 12 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00...
  • Page 14  Comply with international regulations for the transport of dangerous goods and the supervision requirements of the corresponding national transport regulatory authorities. 13 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 15: Description Of Symbols On The Product

    Label for Waste Electrical and Recycle and Dispose Electronic Equipment (WEEE). Directive (2012/19/EU). 14 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 16: Product Introduction

    Product Introduction 4.1. Product Function Introduction The AZZURRO HV Smart 5K includes BDU, battery module and base, supporting up to 8 modules expansions, and 2 BDU can be interconnected through communication cables. The power ranges are 5kWh ~ 80kWh. The system adopts modular design and stacked installation method.

  • Page 17: Product Application System Diagram

    The system includes 1 PCS and 2 BDU unit, and can expand up to 16 battery modules. Figure 4 – Parallel connection system diagram 16 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 18: Product Appearance Description

    17 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...
  • Page 19 Table 3 – PCS Port Pins Definition DEBUG Definition Definition RS485_B CAN_L RS485_A CAN_H Table 4 –Debug Port Pins Definition 18 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...
  • Page 20 COM Out Definition Definition DO1+ RS485_A DO1- RS485_B RS485_A CAN_L RS485_B CAN_H Table 6 –COM Out Port Pins Definition 19 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 21: Battery Module

    Positioning pin （3） （7） handle Top connector （4） Battery module fixing hole Table 7 – Battery Module component name 20 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 22: Base

    21 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00...

  • Page 23: Equipment Inspection

    Grounding cable 1pcs Screw M4*12 4pcs Communication cable to PCS 1pcs Parallel communication cable 1pcs Side fixing bracket 2pcs 22 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...
  • Page 24 M6 plastic expansion pipe and screw 2pcs M4×12 bolt 2pcs Table 9 –Components and mechanical parts to be delivered for battery modules 23 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 25: Installation

    To ensure consistent performance over time, avoid exposing the product to extreme temperatures and adverse weather conditions. Always ensure that the installation environment meets the technical specifications set out in this manual. 24 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 26: Installation Space Requirement

    Multi meter the battery are correct, and grounding is reliable Marker Mark signs 25 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...
  • Page 27 Installer wear when drill holes Mask Installer wear when drill holes Table 10 – Tools required for installation and electrical connections 26 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 28: Moving The Product

     When punching holes, please wear goggles and dust mask to prevent dust from being inhaled into the respiratory tract or falling into the eyes. 27 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 29: Base Installation

    5) Place the base back in place and tighten the back fixing bracket with M6 self tapping screws. Figure 6 – Base installation diagram 28 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 30: Installing The Battery Module

    6) Install the plastic expansion tube in the installation hole and replace the battery pack, and secure the back bracket with M6 self tapping screws. Figure 7 – Battery module installation diagram 29 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 31: Installing And Fixing The Bdu

    2) Fix the base, battery module and BDU on both sides with the side fixing brackets and M4 screws, until all modules are installed Figure 8 – Schematic diagram of fixing installation  The AZZURRO HV Smart 5K products can install up to 8 battery modules. 30 / 50 User’s Manual AZZURRO HV Smart 5K Rev.

  • Page 32: Electrical Connection

    3) Connect the DC terminal connector of the power cable to the HV+/HV- input terminal on the BDU, and connect the other end to the inverter side. Ensure that the connection is secure 31 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00...
  • Page 33 4.4. Connect the DC terminal connector of the power cable to the HV+/HV- input terminal on the 1# BDU and 2# BDU ,and connect the other end to the BAT 1 and BAT 2 port of the inverter. 32 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00...

  • Page 34: System Operation

    BDU are still charged. Please wait for more than 5 minutes until the capacitor is completely discharged. 33 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 35: Light Indicator

    ● ● Remaining LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 LED9 LED10 capacity [0,10%) [10%,20%) [20%,30%) [30%,40%) [40%,50%) 34 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 36: Battery Module Indicator Light

    Flashing 1 Flashing 2 UT, Environment OT and UT, MOS OT, BUS OV, SC. UV Protection Flashing 1 Protection: UV. 35 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...
  • Page 37 Duration of indicator off Flashing 1 0.25s 3.75s Flashing 2 0.5s 0.5s Flashing 3 0.5s 1.5s Table 14 –Flashing Type for details 36 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 38: Description Of Product Status Abbreviation

    Voltage Over-voltage difference and temperature difference Under-Temperature protection of battery cells, etc. Over-Temperature Table 15 –Anomalies abbreviation 37 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 39: Product Storage And Daily Maintenance

    When the battery is stored for a long time, you need to perform regular maintenance. If the storage time is close to that shown in the following table, arrange supplementary power supply in time. 38 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00...
  • Page 40  After the product has been stored for a long time, it must be checked and confirmed by professionals before it can continue to be used. 39 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00...

  • Page 41: Daily Maintenance

     The system must be powered off before operation, and the new battery modules can be stacked in any layer. 40 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 42: Troubleshooting

    4. If the fault has not been eliminated yet, please contact the local engineer. 5. Check the communication and power cable of the energy storage system. 41 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...
  • Page 43 Temperature the battery is higher than maximum allowable temperature environment according to temperature of the system the user manual. 42 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...
  • Page 44 3. Check if the sampling line of the battery cell. 4. If the fault cannot be eliminated, please contact the local engineer. 43 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...
  • Page 45 Low Battery Battery level below 1. Please charge immediately until the threshold due to prolonged standby or discharge fault disappears. 44 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 46: Connect X App

    Download and install APP (Customer & Installer) Search for the Connect X APP in Google Play (Android) or APP Store (IOS), download and install it. 45 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 47: Apply For An Account (Installer)

    6) Set your password in the password setting page. If registration is successful, a prompt will be displayed:”User has been successfully activated!” 46 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 48: Create Stations And Bind Devices (Installer)

    4) On the page of station, click the Add New Device button and scan the bar code on the device body to bind the device 47 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 49: Configure Wifi (Customer & Installer)

    Bluetooth of the device after 1 minute; If the connection is unsuccessful for a long time, please restart the device and try to connect again within 1 minute. 48 / 50 User’s Manual AZZURRO HV Smart 5K Rev. 0.0 07/06/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 07/06/2024 - Application: GID...

  • Page 50: Technical Parameters

    Technical Parameters ZCS AZZURRO HV SMART 5K Model ZCS – AZZURRO HV SMART 5K Code ZZT-BAT-AHV5K Technology Lithium Iron Phosphate Dimensions (H*L*W) 240mm*640mm*270mm Weight 50 Kg Protection class IP65 Mounting On ground, stackable Cable kit for connection Included with battery...

  • Page 51: Disposal

    Disposal Zucchetti Centro Sistemi S.p.a. is not liable for the disposal of the equipment, or parts thereof, that does not take place according to the regulations and standards in force in the country of installation. The symbol of the crossed-out wheeled bin indicates that the equipment, at the end of its useful life, must be disposed of separately from household waste.

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