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Summary of Contents for K-Tec 1411FX
- Page 1 OPERATOR’S MANUAL FOR K-TEC 1411-2016FX LAND LEVELER MODELS YEAR MODEL: 20-01 VERSION: 1.01 TABLE OF CONTENTS Safety Operation Maintenance Service Troubleshoot Specification Warranty www.ktec.com Flip over for parts manual...
- Page 3 PRODUCT IDENTIFICATION Always give your dealer the serial number of your K-Tec land leveler when ordering parts, requesting service or other information. The serial number plate is stamped into the frame where indicated. Please mark the number in the space provided for easy reference.
- Page 4 This Land Leveler has been designed and manufactured as a large scale solution for efficient land leveling. Safe, efficient, and trouble free operation of your K-Tec Land Leveler requires that you and anyone else who will be operating or maintaining the Land Leveler, read and understand all information contained within this operator’s manual.
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Page 5: Table Of Contents
TABLE OF CONTENTS SAFETY General Safety Operating Safety Maintenance Safety Assembly Safety Hydraulic Safety Tire Safety Transport Safety Storage Safety Safety Signs 1.10 Safety Sign Locations 1.11 Safety Block Instructions 1.12 Safety Sign-off OPERATION Land Leveler Components Land Leveler Features Equipment Matching First Use Pre-Operation Checklist... - Page 6 Do not risk injury or death by ignoring good safety practices. K-Tec Land Levelers Inc. uses a harmonized safety format to meet the standards of both ISO 3864-2 and ANSI Z535.4 in its manuals and safety signs.
- Page 7 SAFETY SAFETY INTRODUCTION CONTINUED Examples of how the signal word in conjunction with the safety alert symbol will be depicted as a safety message in this manual. Example A: WARNING: Please read general safety from the Safety section of this operator’s manual before attempting any of the operational procedures provided below.
- Page 8 Pay extreme attention to this section of the manual. Read and understand all instructions and practices provided here before operating your new K-Tec Land Leveler. Safety of the operator and bystanders is one of the main concerns in designing and developing an Land Leveler. Unfor- tunately, our efforts to provide safe Land Leveler can be wiped out by a single careless act of an operator or bystand- er.
- Page 9 SAFETY 1.1 GENERAL SAFETY CONTINUED TO ALL - CONTINUED • Before starting, give the Land Leveler a “once over” for any loose bolts, worn parts, cracks, leaks, and make neces- sary repairs, Always follow maintenance instructions. • Under no circumstances should young children be allowed to work with this Land Leveler. Do not allow persons to operate or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works.
- Page 10 1.2 OPERATING SAFETY Pay extreme attention to this section of the manual. Read and understand all instructions and practices provided here before operating your K-Tec Land Leveler. • To safely park the Land Leveler, lower cutting edge to the ground, place all controls in neutral, stop power unit engine, set park brake, remove ignition key.
- Page 11 SAFETY 1.3 MAINTENANCE SAFETY Pay extreme attention to this section of the manual. Read and understand all instructions and practices provided here before attempting any service, maintenance or repair your K-Tec Land Leveler. • Lower blade to the ground, place all controls in neutral, stop the power unit engine, set park brake, remove igni- tion key, and wait for all moving parts to stop before servicing, adjusting, repairing, or unplugging.
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Page 12: Tire Safety
1.6 TIRE SAFETY Pay extreme attention to this section of the manual. Read and understand all instructions and practices provided here before relating to tires on your K-Tec Land Leveler. • Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion which may result in serious injury or death. -
Page 13: Transport Safety
1.8 STORAGE SAFETY Pay extreme attention to this section of the manual. Read and understand all instructions and practices provided here before servicing hydraulics on your K-Tec Land Leveler. • Store the unit in an area away from human activity. -
Page 14: Safety Signs
This panel identifies the specific hazard with clear and simple language, with instructions of how to avoid hazards. *in the event when spacing is an issue K-Tec will use a 2 panel layout where the hazard severity panel is removed. -
Page 15: Safety Sign Locations
SAFETY AWARENESS. The illustrations shown below is of a K-Tec Land Leveler model “1613FX” with the optional Transport Wheel Kit. Safety signs for 1411FX*, 1814FX, 2016FX can be found in the same locations. - Page 16 SAFETY 1.10 SAFETY SIGN LOCATIONS CONTINUED...
- Page 17 SAFETY 1.10 SAFETY SIGN LOCATIONS CONTINUED...
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Page 18: Safety Block Instructions
SAFETY 1.11 SAFETY BLOCK INSTRUCTIONS The Land Leveler comes with four safety blocks (2 long, 2 short). These are designed to prevent any accidental injury or death as you are servicing or repairing the Land Leveler when the lift cylinders are up. SAFETY BLOCKS The following procedure will show you how to install the safety blocks... -
Page 19: Safety Sign-Off
SAFETY 1.12 SAFETY SIGN-OFF FORM K-Tec Earthmovers Inc. follow the general safety standards specified by the American Society of Agricultural Engi- neers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the Land Leveler must read and clearly understand ALL safety, operating, and maintenance information presented in this manual. - Page 20 The K-Tec Land Leveler is designed to cut a shallow layer of higher ground and drag the material to fill in lower spots as the unit moves forward over the work area, the result is a finely leveled working area. Be familiar with the Land Leveler before starting.
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Page 21: Land Leveler Components
2.1 LAND LEVELER COMPONENTS The K-Tec Land Leveler is a large cutting edge that grades and smoothen ridges and lumps. The hitchpole can be fold- ed for easy transportation, and an optional rear hitch can be added to tow any additional accessories. -
Page 22: Land Leveler Features
Dedicated transport wheel kit al- lows you to quickly change to field or road operation while meeting road width requirements. * Optional *The K-Tec Land Leveler 1411FX does not fit the optional Transport Wheel Kit. (304100120 Kit) FOLDABLE HITCHPOLE Foldable hitchpole for compact transport. - Page 23 OPERATION 2.2.1 LAND LEVELER FEATURES CONTINUED HEIGHT GAUGE/SLOPE METER Front mounted slope meter and rear mounted height gauge helps aid the operator for the perfect grade. For finer control GPS mounts are also available standard. CUTTING EDGE Replaceable cutting edges. Optional cutting edges also avail- able, see cutting edge section of the parts manual.
- Page 24 OPERATION 2.2.1 LAND LEVELER FEATURES CONTINUED TAIL LIGHTS Integrated tail light assembly for roadside transportation and field visibility. * Part of the optional Transport Wheel Kit (304100120 Kit) REAR HITCH* The rear hitch gives the operator the option to haul an additional implement, such as a packer, disc, ripper, or laser cart.
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Page 25: Equipment Matching
300+ 224+ HITCH: All power units need to be equipped with an Ag Receiver. If you have a K-Tec hitch, contact K-Tec for information on an Ag Receiver adapter for your K-Tec hitch. TIRE CONFIGURATION: Any tire/track combinations can be used on the power unit, see power unit operators manual for recommended tires and options. -
Page 26: First Use
OPERATION 2.4 FIRST USE Land Levelers shipped within North America has hydraulics factory oiled, and pressure tested prior to shipping. For Land Levelers shipped to oversea destinations, the hydraulics must be charged and pressure tested prior to use. To charge the hydraulic system, follow this procedure: Park power unit with the correct hitch system and Land Leveler on a level area. -
Page 27: Pre-Operation Checklist
OPERATION 2.5 PRE-OPERATION CHECKLIST Efficient and safe operation of the Land Leveler requires that each operator reads and understands the operating procedures and all related safety precautions outlined in this section. A pre-operation checklist is provided for the operator. It is important for both personal safety and maintaining the good mechanical condition of the Land Leveler that this checklist is followed. -
Page 28: Land Leveler Break-In
OPERATION 2.6 LAND LEVELER BREAK-IN Although there are no operational restrictions on the Land Leveler when used for the first time, it is recommended that the following mechanical items be checked: AFTER OPERATING FOR 5 HOURS, THE FOLLOWING MUST BE FOLLOWED OR WARRANTY WILL BE VOID: Tighten wheel bolts and other fasteners to their specified torque levels. - Page 29 OPERATION 2.7 HOOKING/UNHOOKING NOTICE HOOKING/UNHOOKING Adjust Follow this procedure to hook up land leveler to power unit: Make sure that all bystanders, especially small children are clear of the working area. Make sure there is enough room and clearance to safely back up to the Land Leveler.
- Page 30 OPERATION 2.8 FOLDING/UNFOLDING FOLDING/UNFOLDING Follow this procedure to unfold and refold the land leveler from road transport mode to field operation. With the land leveler connected to the power unit, Extend the lift cylinder to allow the field wheels to touch the ground. Remove the hitch pin.
- Page 31 OPERATION 2.8 FOLDING/UNFOLDING CONTINUED FOLDING/UNFOLDING Attach the hook and chain to the hitchpole. Tighten the chain with the ratchet binder. Remove the pin at the rear axle and hang it on the transport boot. Lower the leveler. Remove lynch pin. Lower the lift handle down to grab the pin on the transport axle leg.
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Page 32: Field Operation
OPERATION 2.9 FIELD OPERATION Land Levelers are designed to drag a layer of soil from high spots and fill in low spots. Before starting, the operator has the responsibility of being familiar with all operating and safety procedures and following them. Each operator should review this section of the manual at the start of the season and as often as required to be fa- miliar with the Land Leveler. - Page 33 OPERATION 2.9 FIELD OPERATION CONTINUED GRADING: Drive at 4 to 6 mph (6 to 8 kph) when grading. Lower the cutting edge into the ground when grading. 4-5 Mph NOTICE Use the height gauge on the rear of the unit to indicate the depth of cut. Cut thin slices of dirt when loading to minimize the chance of overloading the power unit.
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Page 34: Operation Tips
OPERATION 2.10 OPERATION TIPS NOTE: THIS CYCLE STARTS WITH AN EMPTY LAND LEVELER. Get in the power unit seat and make sure all controls are within comfortable reach. Turn seat to right side. Make sure steering wheel is within comfortable reach. Make sure you know how to shift the transmission up and down as well as in and out of gear. -
Page 35: Trailer Transportation
OPERATION 2.11 TRAILER TRANSPORTATION Follow this procedure when trans- porting Land Leveler on the back of a trailer. This procedure assumes that a 6 Ton crane is available during load- ing and unloading. Park the Land Leveler in a flat open area accessible by a semi trailer. - Page 36 OPERATION 2.11 TRAILER TRANSPORTATION CONTINUED Remove front transport wheel and axle to shorten the overall width of the Land Leveler. With an appropriately rated lifting equipment. Use the lift hooks provided to lift the Land Leveler onto the trailer. See Specifications for Land Lev- eler weight.
- Page 37 OPERATION 2.12 STORAGE After a season of use, the Land Leveler should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components to prevent any unnecessary down time at the start of next season. To ensure a long, trouble free life, this procedure should be followed when preparing the unit for storage: Thoroughly wash the entire machine using a pressure washer to remove all dirt, mud, debris, or residue.
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Page 38: Maintenance Procedures
SERVICE AND MAINTENANCE 3.1 MAINTENANCE PROCEDURES 8 HOURS 3.1.1 GREASING NOTICE Use an SAE multi-purpose high temperature grease with extreme pressure (EP) per- formance. Also acceptable is an SAE multi-purpose lithium based grease. Place lubricants in clean con- tainers and store in an area protected from dust, moisture, and other contaminants. -
Page 39: Cutting Edges
Loosen and remove mounting bolts. 4. Remove cutting components and replace with genuine K-Tec parts. Tighten mounting bolts to their *Router bits are double sided. Swap sides when worn. specified torque. -
Page 40: Fiber Bushings
SERVICE AND MAINTENANCE 3.1 MAINTENANCE PROCEDURES CONTINUED FLEX SERIES 3.1.3 FIBER BUSHINGS Fiber bushings are used on each pivot point of the Land Leveler and must be replaced every 1200 hours or if wear is more than 1/8 inch (3mm), which ever comes first. WARNING CRUSHING HAZARD To prevent serious injury or... -
Page 41: Service Record
SERVICE AND MAINTENANCE 3.2 SERVICE RECORD Copy this page to continue record. SERVICE RECORD MONTH: YEAR: HOURS SERVICED BY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 8 HOURS (DAILY) GREASE YOKE GREASE AXLE BEAM... - Page 42 If you encounter a problem that is difficult to solve, even after having read through this trouble shooting section, please call your local K-Tec dealer or distributor. Before you call, please have this Operator’s Manual and the serial number from your Land Leveler ready.
- Page 43 SPECIFICATIONS 5.1 MECHANICAL 1411FX CONTINUED General Specifications Standard Metric Bucket Dimensions 14' W x 4' 7" L x 5' 1" H 4.3m W x 1.4m L x 1.55m H Capacity 12.4 Cubic Yards 9.5 Cubic Metres Cutting Width 4.26m Single Simplistic Tilt...
- Page 44 Transport Wheel Kit For highway transportation. Rear Hitch To efficiently tow implements. Blade Configurations Curved Grader Blade Straight Flat Cutting Edge Serrated Cutting Edge K-Tec Land Leveler Features 1 Year Structural Laser 6 Month Parts Recommended Power Units Agricultural Tractors...
- Page 45 Transport Wheel Kit For highway transportation. Rear Hitch To efficiently tow implements. Blade Configurations Curved Grader Blade Straight Flat Cutting Edge Serrated Cutting Edge K-Tec Land Leveler Features 1 Year Structural Laser 6 Month Parts Recommended Power Units Agricultural Tractors...
- Page 46 Transport Wheel Kit For highway transportation. Rear Hitch To efficiently tow implements. Blade Configurations Curved Grader Blade Straight Flat Cutting Edge Serrated Cutting Edge K-Tec Land Leveler Features 1 Year Structural Laser 6 Month Parts Recommended Power Units Agricultural Tractors...
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Page 47: Bolt Torque
SPECIFICATIONS 5.2 BOLT TORQUE CHECKING BOLT TORQUE US STANDARD SPECIFICATIONS STANDARD/PLOW/CARRIAGE BOLTS The tables shown right give correct GRADE 2 GRADE 5 GRADE 8 torque values for various bolts. Thread Bolt Tighten all bolts to the torques Size specified in chart unless otherwise inch ft/lbs ft/lbs... - Page 48 SPECIFICATIONS 5.2 BOLT TORQUE CHECKING BOLT TORQUE US STANDARD SPECIFICATIONS STANDARD/PLOW/CARRIAGE BOLTS The tables shown right give correct GRADE 2 GRADE 5 GRADE 8 torque values for various bolts. Thread Bolt Tighten all bolts to the torques LUBRICATED Size specified in chart unless otherwise inch ft/lbs ft/lbs...
- Page 49 SPECIFICATIONS 5.2 BOLT TORQUE CHECKING BOLT TORQUE US STANDARD SPECIFICATIONS SOCKET HEAD BOLTS The tables shown right give correct GRADE 2 torque values for various bolts. Thread Bolt Tighten all bolts to the torques LUBRICATED Size specified in chart unless otherwise inch ft/lbs ft/lbs...
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Page 50: Hydraulic Fitting Torque
SPECIFICATIONS 5.3 HYDRAULIC FITTING TORQUE JIC FLARE TORQUE VALUES Tube Size Nut Size Torque Value* F.F.F.T OD in. Flats in. Ib.-ft. Flats ASSEMBLY STEPS WITH A VISUAL CHECK 1/4” 9/16" 15-16 11-12 With the tube flared, make sure 3/8” 11/16" 24-27 18-20 1 1/2... - Page 51 SPECIFICATIONS 5.3 HYDRAULIC FITTING TORQUE CONTINUED O-RING BOSS FACE SEAL Tube Size Nut Size Torque Value* F.F.F.T TORQUE VALUES OD in. Flats in. Ib.-ft. Flats 1/4” 9/16" 14-16 10-12 3/8” 11/16" 24-27 18-20 1/2” 7/8" 43-47 32-35 3/4” 1-1/4" 88-95 65-70 1”...
- Page 52 The warranty period commences on the date of delivery to the first retail purchaser (the “Customer”) if the In- Service Date Form is submitted to K-Tec within seven (7) days of the date of delivery to the Customer.
- Page 53 Additional Exclusions K-Tec reserves the right to deny warranty coverage, in full or in part, if K-Tec determines, in its sole discretion, that the damage to or deterioration of the K-Tec Leveler is the result of the Customer’s or a third party’s failure to operate the K-Tec Leveler in accordance with the owner’s manual and any of the following use guidelines as applicable.
- Page 54 K-Tec determines, in its sole discretion, to be reasonable. All parts and material that are replaced in the course of a warranty claim are the property of K-Tec and must be stored by the K-Tec Dealer for a period of one hundred eighty (180) days, unless K-Tec permits prior disposal.
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