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Summary of Contents for Kanematsu Corporation L10
- Page 1 SERVICE MANUAL CARD LAMINATOR L10, L10D No.HD026 <Rev.001> 2019/11...
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Page 2: Specification
SPECIFICATION L10D Main specifications Recording system DC heat roller system Transfer time Approx. 22 sec. to 38 sec. Approx. 21 sec. to 36 sec. (Time varies according to the setting.) (Time varies according to the setting.) Operating environment conditions Temperature: 15 °C to 28 °C Temperature: 15°C to 30°C Humidity: 35 % to 60 % (no condensation) Humidity: 35 % to 70 % (no condensation) -
Page 3: Section 1 Precaution
SECTION 1 PRECAUTION SAFETY PRECAUTIONS Prior to shipment from the factory, JVC products are strictly in- cathode ray tubes and other parts with only the specified spected to conform with the recognized product safety and elec- parts. Under no circumstances attempt to modify these cir- trical codes of the countries in which they are to be cuits.Unauthorized modification can increase the high volt- sold.However,in order to maintain such compliance, it is equally... - Page 4 1.1.2 Safety Check after Servicing Examine the area surrounding the repaired location for damage (4) Leakage current test or deterioration. Observe that screws, parts and wires have been Confirm specified or lower leakage current between earth returned to original positions, Afterwards, perform the following ground/power cord plug prongs and externally exposed ac- tests and confirm the specified values in order to verify compli- cessible parts (RF terminals, antenna terminals, video and...
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Page 5: Section 2 Specific Service Instructions
SECTION 2 SPECIFIC SERVICE INSTRUCTIONS MODEL NAME L10 : Laminator only for single side L10D : Laminator for double side LIFE TIME OF EACH PARTS (1) Durable parts Life time to exchange · Heater : 2,000 hours · Motor (DC motor) : 100,000 panels ·... - Page 6 Front side Clean up the dust at the time of maintenance. Clean up the dust Clean up the dust accumulated here. accumulated here. Clean up the dust at the Clean up the dust at the time of maintenance. time of maintenance. Rear side Clean up if dust is accumulated.
- Page 7 Name and functions of parts 2.4.1 Exterior Exhaust fan Operation button Card feed port The back laminate film cassette Security lock function Communication window Card Stacker (Infrared date communication) (Accessory of printer) Security hole (Back of the body) Surface laminate film cassette Suction fan JOG Dial Inter lock switch...
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Page 8: Section 3 Disassembly
SECTION 3 DISASSEMBLY Before disassembly, be sure to turn OFF the power and unplug (3) Remove the two screws B attaching the side cover R and the power cord. side cover L, then remove the side cover R and side cover (1) Remove the two screws A attaching the top cover unit. - Page 9 (5) Remove the screw D attaching the solenoid, then remove (9) Unlock and remove the gear. the solenoid. Fig.8 Fig.5 (10) Remove the two screws E. (6) Disconnect the two cables from the connectors on the main board. (7) Unlock two points attaching the main board. Connectors Main board Point a...
- Page 10 (12) Remove the two screws G. (15) As for heater T unit and heater B unit of L10D, the length of the heater cable and the position of the thermistor are dif- ferent. Heater-T unit Heater-B unit Thermistor Thermistor Heater cable Heater cable Fig.11...
- Page 11 (17) Install spring referring to the figure below. GND.SPRING S GND.SPRING T (LS42252-001A) (LS42253-001A) GND.SPRING C GND.SPRING C (LS42251-001A) GND.SPRING S (LS42252-001A) MAIN PWB BKT L SA MAIN PWB BKT R SA GND.SPRING S GND.SPRING T (LS42252-001A) (LS42253-001A) GND.SPRING T (LS42253-001A) MAIN PWB BKT L SA TORSION SPRING G...
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Page 12: Section 4 Adjustment
SECTION 4 ADJUSTMENT Checking the Sensors and Motors on the Laminator Unit 4.1.1 Starting the sensor/motor test mode Set the DIP switches [3] and [4] on the MAIN board to ON as shown below, and turn on the laminator to start the sensor/motor test mode. - Page 13 Adjusting the Film Mark Sensitivity (When Replacing the Film Mark Sensor) Check the voltages between the below test lands and the GND (TL35) with the film set to the film mark sensors. If the voltage is not within the specifications, adjust the voltage with sensor settings in Laminator Service in Maintenance Tools. Sensor Test land Voltage...
- Page 14 Card Position and Patch Position 4.4.1 Adjusting the card position Jig Measuring Adjustment Detail Adjustment Standard Instrument 1. Connect the laminator to the printer through the connecting adapter. Overlay film 2. Load the BOTTOM of the laminator with an overlay film. 3.
- Page 15 Jig Measuring Adjustment Detail Adjustment Standard Instrument 8. Check whether the below value A (around the center of the laminated card) is within A=3.5mm±0.1mm Overlay film the standard value. Printer Card Connecting adapter Measure the straight section, not the extreme zigzag sections. Overlay laminated area Ignore zigzag sections...
- Page 16 4.4.2 Adjusting the patch position(Double-side models only) Jig Measuring Adjustment Detail Adjustment Standard Instrument * Be sure to perform the card position adjustment before the patch position ad- 1mil patch film Measurements Film-B Pos2 justment. Measurements A(mm) * Use PVC cards. Printer * Connect the PC + printer + laminator for the adjustment.
- Page 17 Jig Measuring Adjustment Detail Adjustment Standard Instrument Upper side adjustment 1mil patch film Measurements Film-B Pos2 1. With only the upper cassette mounted (patch film loaded), turn ON the laminator. Measurements A(mm) Printer TOP side view (Firmware: V01-54A or later) Connecting adapter Patch Card transport...
- Page 18 4.4.3 Setting the printer for card/patch position adjustments When adjusting the card position/patch position, set the printer settings as shown in the table below in Testing Tools. The settings other than those described below can be any setting as they do not affect the laminate property. Setting Value for Card Setting Value for Patch Printer Setting...
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Page 19: Section 5 Trouble Shooting
SECTION 5 TROUBLE SHOOTING R4 Laminator Firmware Download Procedure (1) Set the laminator next to the printer. (2) While pressing the button on the laminator's front panel, turn ON the laminator. →The two LEDs on the front panel light up. (3) Turn ON the printer. - Page 20 Error Laminator LED(Normal op- Printer LCD Error detection Measures Replacement parts eration) (2nd line) Error (Red) Ready (Blue) Card jam Slow blinks Lights OFF Jam(Out) While being transported, a card is • In the sensor/motor test mode, • For sensor operation failure (Card eject ar- not removed from the card eject check the card eject sensor op-...
- Page 21 Error Laminator LED(Normal op- Printer LCD Error detection Measures Replacement parts eration) (2nd line) Error (Red) Ready (Blue) Thermostat Fast blinks Lights OFF Thermostat The thermostat wire is broken. Check the continuity of the thermo- Thermostat or MAIN board broken wire stat.
- Page 22 Error Laminator LED(Normal op- Printer LCD Error detection Measures Replacement parts eration) (2nd line) Error (Red) Ready (Blue) Heat roller cam Fast blinks Lights OFF Cam-T When moving the heat roller to the • In the sensor/motor test mode, • For sensor operation failure operation error standby position during initializa- check the upper heat roller posi-...
- Page 23 PH-4 4- PH-4 4- SM-2 SM-2 BK/END CAMPOS CASSETTE TKUP FG SPLY FG FILM TKUP FILM SPLY MARK SENS PWB. SENS PWB SENS PWB. SENS PWB. MOTOR MOTOR MOTOR SENS TH : Not installed in case of L10 (single sided) (No.HD026<Rev.001>)1-23...
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