Silver SRF Operator's Manual

Reverse forward rotary tiller/ rotavator

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REVERSE FORWARD ROTARY TILLER/ ROTAVATOR
(SRF)
OPERATOR MANUAL

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Summary of Contents for Silver SRF

  • Page 1 REVERSE FORWARD ROTARY TILLER/ ROTAVATOR (SRF) OPERATOR MANUAL...
  • Page 2 RIGHT-HAND AND LEFT-HAND sides. Your tiller may eventually require new parts to replace worn-out or damaged ones. Should that be the case, proceed to the closest SILVER CONSUMER ELECTRICALS PRIVATE LIMITED dealer and give him the model and part number.
  • Page 3 • If any part is defective and covered under warranty, return it to the authorized SILVER CONSUMER ELECTRICALS PRIVATE LIMITED dealer where you bought it for repair or replacement.
  • Page 4 Congratulations on purchasing your new reverse forward rotavator! This tiller has been designed and manufactured following all safety and quality requirements required for safe and satisfactory use over time. A careful reading of this manual will allow you to familiarize yourself with your new equipment, and provide you with all the tools you need to use it safely.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS Section No. Description Page No. OVERVIEW OF MACHINE ABOUT THIS MANUAL SAFETY SAFETY LABEL POSITION AND DESCRIPTION PREPARING THE TRACTOR ATTACHMENT AND DETACHMENT OF EXECUTION TRANSPORTATION MANAGING IMPLEMENTATION LUBRICATION AND MAINTENANCE TROUBLESHOOTING WARRANTIES SPARE PARTS...
  • Page 6: Overview Of Machine

    SECTION-1: OVERVIEW OF MACHINE THE MAIN PARTS OF THE MACHINE A – Gear Box B – Main Frame C – Safety Cover D – Depth Control Skid E – Rotor F – Side Drive G – Machine Stand H – Tractor Mount Point I –...
  • Page 7: About This Manual

    SECTION-2: ABOUT THIS MANUAL ➢ The operator must read the manual for a proper understanding of the hazards that may be present while operating the tiller as well as to get the best performance from the machine. ➢ The manual is a part of the machine, it should be kept in good condition and should remain with the machine until it is dismantled, even in case of resale.
  • Page 8 2.1 REVERSE FORWARD ROTARY TILLER/ ROTAVATOR IDENTIFICATION Every machine has a unique identification plate with the following information on it. • The manufacturer's address and brand logo • Manufacturer Name • Product Name • Model • M/c Sr. No. • Mfg. Year with Month code •...
  • Page 9 2.2 INTENDED USE 1. Reverse Forward Rotavator specially designed for narrow lower HP tractors for all types of crops or soils. Its compact, lightweight yet robust design makes this machine more suitable for light soil, shallow tillage and sinking dry land. Its applications include soil conditioning; For adding soil to the soil without damaging the plants in sugarcane as well as vegetable fields.
  • Page 10 2.3 TECHNICAL SPECIFICATION: Models Description Overall Length, (mm) Overall Width, (mm) 1475 Overall Height, (mm) Tilling Width, (mm) Tractor Power, (hp) 15 - 35 3-Point Hitch Type CAT-I Number of Blades PTO Input Speed, (rpm) Rotor shaft speed, (rpm) Transmission type Chain Maximum working depth, (mm) Rotor Tube Diameter, (mm)
  • Page 11: Safety

    SECTION-3: SAFETY Proper use of equipment, strict adherence to the safety messages listed below, and use of all reasonable practices to avoid any hazards prevent accidents or injury, allow the machine to work better and longer, and minimize failures. The manufacturer assumes no responsibility for any damage caused by not applying the rules of conduct outlined in the manual.
  • Page 12 Danger Do not operate equipment when tired, unwell, or under the influence of alcohol or drugs. Caution If it is necessary to use the machine at night or in low visibility conditions, use the tractor's lighting system and possibly an auxiliary lighting system. 3.2 EQUIPMENT SAFETY INSTRUCTIONS Warning Use the tiller only for its intended purpose.
  • Page 13 Warning Before engaging the tractor PTO, make sure the tractor PTO speed is set as required for the tiller (540 rpm). Do not over speed the PTO or the machine may break. Danger Do not operate the tiller if the driveshaft is damaged. The driveshaft may be subject to breakage during operation, causing serious injury or death.
  • Page 14 Danger Tractor and implement side PTO shields, driveshaft shielding and driveshaft retaining chains must be properly installed and in good condition to avoid the risk of serious injury or death. Danger Before connecting the tractor's PTO, always ensure that the drive shaft is mounted in the correct direction, and that its clamping elements are properly engaged on both the tractor side and the tiller side.
  • Page 15 Warning Do not operate the tractor with weak or defective brakes or worn tires. Caution Always use the tractor lighting system and auxiliary lighting system to provide adequate warning to operators of other vehicles, especially when transporting at night or in low visibility conditions. Danger In case of tiller lifting, ensure that the selected lifting device is suitable for safe operation and use only the designated lifting points on the tiller.
  • Page 16 Danger After operation, or before unhooking the tiller, stop the tractor, set the brakes, disengage the PTO, lower the attached tiller to the ground, turn off the engine, remove the ignition key and wait for all moving parts to stop. Warning Ensure all parked machines are on hard, level surfaces and engage all safety devices.
  • Page 17: Safety Label Position And Description

    SECTION-4: SAFETY LABEL POSITION AND DESCRIPTION Sr No. picture Decal No. Description WARNING – Safety instructions. Before operating, servicing & repairing the SC0005_05 machine, read the operator’s manual and all safety instructions. IMPORTANT - Optimum PTO speed is SC0005_14 540 RPM CAUTION - Read the operator's manual •...
  • Page 18 DANGER - Rotor blades • Risk of drawing-in/trapping for hands or feet due to moving force-transmission SC0005_04 parts. • Never open or remove the tractor engine propeller shaft while it is attached. DANGER – Thrown object • Do not operate implement nearby people. SC0005_02 •...
  • Page 19: Preparing The Tractor

    SECTION-5: PREPARING THE TRACTOR 5.1 Use your tractor operator's manual Note: Use the correct HP of the tractor for the particular model of machine. See section Technical specification • Always refer to your tractor operator's manual for specific detailed information regarding the operation of your equipment.
  • Page 20: Attachment And Detachment Of Execution

    SECTION-6: ATTACHMENT AND DETACHMENT OF EXECUTION 6.1 USE YOUR TRACTOR OPERATOR'S MANUAL ➢ Always refer to your tractor operator's manual for specific detailed information regarding the operation of your equipment. ➢ Following is the tractor related information used to demonstrate the preparation, attachment and operational procedures.
  • Page 21 6.3 UNIVERSAL PROPELLER SHAFT ATTACHMENT Warning: The length of the propeller shaft is very important and the requirement may vary from tractor to tractor. Please read the section Universal Propeller Shaft Length Adjustment. During propeller shaft installation, push the pushpin (1) then slide one end of the propeller shaft onto the splined PTO shaft of the tractor and secure with the locking device (push pin) 1 of the drive shaft.
  • Page 22 6.4 REVERSE SEPARATION FROM TRACTOR TO ROTAVATOR Detaching implements from the tractor is the reverse process of attaching the implement. First lower the implement on level ground and lower the stand and lock the stand so that the implement does not rise after separation from the tractor. Remove the propeller shaft, followed by the top link, then the LH lower link and the lower RH link from the tractor.
  • Page 23 Find the length between the grove of the PTO output on the tractor and the implement and the PTO input on the implement when the tractor is in horizontal position. Raise the implement fully and measure between the two grooves from end to end. It is used to determine the shortest distance.
  • Page 24 6.6 PROPELLER SHAFT WITH SAFETY SHEAR BOLTS Caution When this machine is equipped with a shear bolt driveline to protect the PTO and gearbox, never replace the shear bolt with one harder than a Class 8.8 bolt. All warranties will be void if bolts harder than class 8.8 are used.
  • Page 25: Transportation

    SECTION-7: TRANSPORTATION 7.1 TRANSPORT SAFELY Caution When transporting on a public road or highway, use auxiliary lights and devices to give sufficient warning to operators of other vehicles. Contact with electrical cables can cause serious injury or death. When transporting or operating the machine, be sure to avoid contact with electrical lines.
  • Page 26 ➢ Reduce tractor speed when turning and leave enough clearance so that the tiller does not contact obstacles such as buildings, trees and fences. ➢ Choose a safe level ground speed when transporting from one area to another. When traveling on roadways, drive in such a way that faster moving vehicles can pass you safely.
  • Page 27: Managing Implementation

    SECTION-8: MANAGING IMPLEMENTATION 8.1 USAGE Reverse Forward rotavator specially designed for narrow lower HP tractors for all types of crops or soils. Its compact, light-weight yet robust design makes this machine more suitable for light soils, shallow tillage and sinking wet soils. Its applications include soil conditioning; Weed control, fertilization in row crops and orchards like cotton, sugarcane, banana, grapes etc., seed preparation in light soils and puddling for rice crops.
  • Page 28: Lubrication And Maintenance

    SECTION-9: LUBRICATION AND MAINTENANCE 9.1 SAFE LUBRICATION AND MAINTENANCE OF MACHINES Caution To avoid serious injury or death from unexpected movement of the machine, position the machine on a level surface before performing any maintenance work. Lower the machine to the ground or support the machine standing with adequate blocks before performing any maintenance work.
  • Page 29 WORKS EVERY 400 HOURS 1. Change the lubrication grease. 2. Remove the chain skid spring to ensure proper chain tension. If not found in proper condition, replace 9.4 DRIVESHAFT MAINTENANCE Disconnect and separate the propeller shaft from the tractor. Clean and coat the inner tube of the propeller shaft with a light film of grease on a daily basis or every 8 hours of operation and then reassemble.
  • Page 30 To change the oil: ➢ Place the tank under the oil drain plug (under the gearbox); ➢ Unscrew the oil drain plug and drain the oil completely into the tank; ➢ Retighten the drain plug; ➢ Unscrew the oil filler plug; ➢...
  • Page 31 To change the oil: ➢ Remove the skid from the transmission side; ➢ Place the tank under the oil level plug; ➢ Unscrew the oil level plug and drain the oil completely into the tank; ➢ Retighten the level plug; ➢...
  • Page 32 10.10 Metric Bolt and Screw Torque Values Bolt or screw size Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9 Lubricated Lubricated Lubricated Lubricated 11.3 16.5 15.5 19.5 11.5 14.5 27.5 1080 1150 1080 1350 1200 1350 1700 1580 2000 1290 1630...
  • Page 33 9.10 BLADE ASSEMBLY AND REPLACEMENT Follow the instructions below: 1. The blade is assembled on a blade holder. Left blade on the left holder and right blade on the other holder as shown in the figure above. 2. Blade screws are always assembled with their heads on the RD side and washers and nuts on the other side.
  • Page 34 9.11 STORAGE 1. At the end of the working season or when the tiller will not be used for an extended period of time, it is good practice to clean off any dirt or grease that may have accumulated on any moving parts. Check the blade for wear and replace 2.
  • Page 35: Troubleshooting

    SECTION-10: TROUBLESHOOTING REVERSE FORWARD ROTARY TILLER/ ROTAVATOR SYMPTOM THE REASON SOLUTION Low lubricant Fill to the correct level. Gear box on heating Improper lubricant Replace with a suitable lubricant New and worn gear Run or change gears Gear box noisy Worn bearings Replace the bearings.
  • Page 36: Warranties

    Rotavator remains in the possession and use of such purchaser from the date of delivery. SILVER CONSUMER ELECTRICALS PRIVATE LIMITED, but this warranty does not apply to tools or parts that have been subjected to negligence, or accident, or that have been replaced or repaired or used with non-genuine parts.
  • Page 37 7) This Agreement shall be null and void if: i) Reverse forward rotavator is not delivered, assembled, started and put into operation by the company or its authorized representative. ii) A duly filled warranty card is not in our possession within 15 days from the date of delivery. iii) Reverse forward rotavator its parts are subject to negligence, fire, flood or other act of god or if there is any damage to the Reverse Forward Rotavator or transportation in the company's opinion.
  • Page 38 When the warranty becomes void Apart from the cases specified in the supply contract, the warranty shall be void in any case: ➢ If a maneuvering error has occurred, the use of insufficient safety bolts on the cardan shaft torque limiter or when the cardan shaft clutch has been damaged by improper maintenance. ➢...
  • Page 39: Spare Parts

    SECTION-12: SPARE PARTS All repairs and replacements on the machine must be carried out using only original spare parts, which must be obtained/provided from the manufacturer or your dealer. This section contains information necessary to identify Reverse Forward Rotavator parts that can be ordered from the manufacturer.

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