Weber UK CTJ 1000 Manual

Heavy duty transmission jacks

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FEATURING:
 A HYDRAULIC PUMP FITTED WITH AN AUTOMATIC RELIEF VALVE TO PREVENT
OVERLOAD.
 CHROME PLATED PISTON ROD ON RAM AND PUMP.
 SMOOTH HYDRAULIC OPERATION FOR PRECISE RAISING AND LOWERING.
 SENSITIVE LOAD LOWERING BY HAND OPERATED RELEASE.
 EASY MANOEUVRING AND POSITIONING WITH FOUR HEAVY DUTY BALL BEARING
SWIVEL CASTORS. TWO WITH DIRECTIONAL LOCKS AND HEAVY DUTY CAST IRON
WHEELS.
 FOUR FIXED HANDLES FOR EASE OF PRECISE MOVEMENT.
 TWO POSITION MAIN HANDLE FOR EASE OF GENERAL MOVEMENT.
HEAVY DUTY
TRANSMISSION JACKS
Page 1 of 14

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Summary of Contents for Weber UK CTJ 1000

  • Page 1 HEAVY DUTY TRANSMISSION JACKS FEATURING:  A HYDRAULIC PUMP FITTED WITH AN AUTOMATIC RELIEF VALVE TO PREVENT OVERLOAD.  CHROME PLATED PISTON ROD ON RAM AND PUMP.  SMOOTH HYDRAULIC OPERATION FOR PRECISE RAISING AND LOWERING.  SENSITIVE LOAD LOWERING BY HAND OPERATED RELEASE. ...
  • Page 2: Specification

    The Transmission Jack is fitted with a heavy duty double acting hydraulic pump. The handle can be vertical for ease of pumping outside the vehicle or horizontal when working underneath a vehicle. SPECIFICATION Model No. CTJ 1000 CTJ 1500 CTJ 2000 CAPACITY 1000 kg...
  • Page 3: Lifting Equipment

    WORK EQUIPMENT Virtually the whole of the UK industry was affected when the provision and use of Work Equipment Regulations 1998 (PUWER 98) (LOWLER98) came into force on the 5 December 1998. The two sets of regulations – which implemented the requirements of the European Commissions Amending Directive to use of Work Equipment Directive (AUWED) –...
  • Page 4: Final Checklist

    The regulations require employers to carry out suitable training of staff in the safe use of the lifting equipment, including operating and safety maintenance-inspection. Employers need to consider a number of factors when selecting lifting equipment, these include:  The load to be lifted, ...
  • Page 5 TRANSMISSION JACK MAINTENANCE and OPERATING INSTRUCTIONS HAND TO PERSON RESPONSIBLE. Please carefully read the notices and instructions contained in this maintenance and operating instructions manual. It will provide the operator with important information for the safe use and maintenance of the transmission jack. PLEASE KEEP THIS MANUAL SAFE FOR ANY FURTHER INFORMATION YOU MAY REQUIRE.
  • Page 6 Important On receipt of your transmission jack, if the following instructions are carried out, then the unit will give you many years of trouble free service. Loosen the hydraulic oil filler cap situated at the top of the oil reservoir. (RED or YELLOW PLASTIC BUNG) DO NOT ADD HYDRAULIC OIL AS THE UNIT IS PRE-FILLED ON DISPTACH FROM THE FACTORY.
  • Page 7 HEAVY DUTY TRANSMISSION JACK The Weber range of transmission jacks permits easy, one man transmission removal and replacement. These units are ideal for handling other assemblies as well. The jack is fitted with four heavy duty, cast iron wheeled, swivel castors. The two front castors are fitted with DIRECTIONAL LOCKS, which enables the jack to be moved forward or sideways with ease.
  • Page 8 IMPORTANT IF AN OIL CHANGE IS COMPLETED EVERY YEAR, AN OIL TOP UP SHOULD NOT BE REQUIRED. SHOULD A LEAK OR OIL LOSS OCCUR, REMOVE THE PUMP FROM THE HYDRAULIC RESERVOIR. CHECK THAT THE OIL IS FREE FROM MOISTURE, FOREIGN BODIES AND HAS NOT BEEN CONTAMINATED IN ANYWAY.
  • Page 9: Safety Instructions

    INSTRUCTIONS FOR THE SAFE WORKING OF WEBER EQUIPMENT. Manufactured to a high standard, this product will, if used in accordance with the instructions, and is properly maintained give years of trouble free service. IMPORTANT BEFORE USING THIS PRODUCT, PLEASE READ THE INSTRUCTIONS CAREFULLY.
  • Page 10 HYDRAULIC SEALS ARE SOLD AS FULL KIT ONLY Pt. No. 17. Page 10 of 14...
  • Page 11 Page 11 of 14...
  • Page 12 PART/ASSEMBLY LIST FOR H-P-1 HYDRAULIC PUMP. PART No. DESCRIPTION QUANTITY PUMP HANDLE ASSEMBLY PISTON ROD HYDRAULIC CONNECTOR BONDED SEAL SET SCREW BONDED SEAL SPRING STEEL BALL BONDED SEAL HYDRAULIC CONNECTOR HYDRAULIC FLUID PIPE PUMP CYLINDER END CAP STEEL BALL FILTER RETAINING WASHER COPPER WASHER PISTON ROD END CAP...
  • Page 13 THIS SHOULD BE CARRIED OUT BY COMPETENT PERSONS ONLY. Service A full after Sales and Service for this machine from Weber UK Ltd, Unit 10, First Avenue, Bluebridge Ind Est, Halstead, CO9 2EX. Tel: 01787 476319 Handle Raises...
  • Page 14: Maintenance - Inspection

    BLEEDING THE SYSTEM NOTE: The hydraulic unit leaves the factory filled with hydraulic fluid. However air can enter the valve block during transit and this should be bled before the jack is put into service. IMPORTANT On receipt of your transmission jack if you carry out the following simple instructions the unit will give you many years of trouble free service.
  • Page 15 UK Declaration of Conformity for Machinery Supply Machinery (Safety) Regulations 2008 Trolley-Type Transmission Jack - Model(s): CTJ1000/CTJ1500/CTJ2000 are in conformity with the provisions of the Supply of Machinery (Safety) Regulations 2008 as amended 01 January 2021 and with national implementing legislation. We hereby certify that the equipment covered by this test certificate has been tested to An overload without showing any defect.
  • Page 16 EC Declaration of Conformity for Machinery Directive 2006/42/EC Trolley-Type Transmission Jack - Model(s): CTJ1000/CTJ1500/CTJ2000 are in conformity with the provisions of the Machinery Directive (Directive 2006/42/EC) as amended 29 December 2009 and with national implementing legislation. We hereby certify that the equipment covered by this test certificate has been tested to An overload without showing any defect.

This manual is also suitable for:

Ctj 1500Ctj 2000

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