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Oshkosh Corporation JLG 1001281414 Kit Instructions

Scissor worklights

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An Oshkosh Corporation Company
These instructions describe the installation of scissor
worklights kit.
Read these instructions thoroughly before beginning the
procedure.
CAUTION
Use all applicable safety precautions while working on,
around, or under any machinery.
WARNING
Failure to follow all safety precautions when working on
this equipment could cause death, serious injury, or
damage to property and equipment.
REVISION LOG
• B - July 2024
MODELS AFFECTED
• 1930ES
• R1932, ES1932
• 2032ES
• R2632, ES2632, 2632ES
• R2646, ES2646, 2646ES
• R3246, ES3246, 3246ES
REQUIRED TOOLS
• Standard Mechanic Tools
• Overhead Lifting Device of Adequate Capacity
• Low Strength Threadlocking Compound
REQUIRED PERSONNEL
• Qualified Equipment Mechanic
PROHIBITED OPTIONS/ITEMS
• None
REQUIRED OPTIONS/ITEMS
• None
31220242
Scissor Worklights Kit Instructions
For Kit 1001281414, 1001281415, 1001281416
PARTS LIST
Verify kit contents and inspect for damage.
Item
Part Number
4
Refer to below note* Cable, Worklight
6
4240033
11
1001274026
12
-
13
1001306507
14
0741006
15
3300432
16
4811900
17
1001187587
18
1001189762
19
1001232586
20
1001243528
21
1001306443
Note: *Refer to below table for the worklight harness part
number as per the kit.
Item
Part Number
Kit Number
4
1061041
1001281414
4
1061042
1001281415
4
1061044
1001281416
Note: *The Worklight Lamp Assembly (13) includes screws (14)
thru worklight mounts (21).
Note: Kit parts to be installed on machine are indicated
numerically (1, 2, 3, 4, etc.). Parts referenced on or removed from
machine are indicated alphabetically (A, B, C...AA, AB, AC, etc.).
Note: Some components are hidden for clarity in illustrations.
Note: Apply medium strength threadlocking compound to all
threaded fasteners which do not have internal locking feature.
Note: Apply dielectric grease to all applicable male electrical
connectors. DO NOT apply dielectric grease to module
connections or cable connections unless noted otherwise.
Note: DO NOT tighten the tie straps until installation is
complete.
31220242
Description
Strap, Tie
Harness, Light
Not Used
Worklight Lamp Assembly*
Screw, #10-24 x 0.75 LG
Nut, #10-24
Washer, 8mm
Pin, Snapper, Lanyard
Tape, UHMW
Lamp, Worklight LED W/ Switch
Magnet, Disc W/ Mounting Hole
Mount, Worklight
Description
Cable, Worklight
Cable, Worklight
Cable, Worklight
Qty
1
50
2
-
2
4
4
2
2
4
2
4
2
Qty
1
1
1
1

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Summary of Contents for Oshkosh Corporation JLG 1001281414

  • Page 1 Scissor Worklights Kit Instructions 31220242 An Oshkosh Corporation Company For Kit 1001281414, 1001281415, 1001281416 PARTS LIST These instructions describe the installation of scissor worklights kit. Verify kit contents and inspect for damage. Read these instructions thoroughly before beginning the procedure.
  • Page 2: Machine Preparation

    For Kit 1001281414, 1001281415, 1001281416 Scissor Worklights Kit Instructions MACHINE PREPARATION PRELIMINARY PROCEDURE (IF APPLICABLE) 1. Park machine on a firm level surface. 2. From the ground controls, lower the scissor arms. 3. Push in the power/emergency stop switch (down) to OFF, turn the key switch to the (center) OFF position.
  • Page 3 Scissor Worklights Kit Instructions For Kit 1001281414, 1001281415, 1001281416 INSTALLATION PROCEDURE - FOR R1932, b. On Mid Rails (Alternate Position) R2632, R2646, R3246 For Telescopic Rail Note: The primary installation position of worklight lamp assemblies (13) is on the top corner of the side rails as shown below.
  • Page 4 For Kit 1001281414, 1001281415, 1001281416 Scissor Worklights Kit Instructions For Dual Rail b. On Mid Rails (Alternate Position) Note: The primary installation position of worklight lamp assemblies (13) is on the top corner of the side rails as shown below. In addition to the primary position, there are alternate installation position of worklight lamp assemblies (13) is on the platform such as on corner of mid-rails or on top corner of the...
  • Page 5 Scissor Worklights Kit Instructions For Kit 1001281414, 1001281415, 1001281416 SWITCH 2 SWITCH 1 SC101938A SC101937A 4. Connect electrical connectors (SWITCH 1 and 3. Connect electrical connectors (X1) of light harness (11) SWITCH 2) of worklight cable (4) to electrical to worklight lamp assemblies (13) as shown. connectors (X2) of light harness (11).
  • Page 6 For Kit 1001281414, 1001281415, 1001281416 Scissor Worklights Kit Instructions 10. Push in the power/emergency stop switch (down) to OFF, turn the key switch to the (center) OFF position. 11. Remove key and tag machine out of service. 12. Open both the side doors. 13.
  • Page 7 Scissor Worklights Kit Instructions For Kit 1001281414, 1001281415, 1001281416 INSTALLATION PROCEDURE - FOR ES1932, 17. Connect (B+) ring terminal of worklight cable (4) to ES2632, ES2646, ES3246 positive terminal of relay (D) and secure with hardware (C). For Telescopic Rail 18.
  • Page 8 For Kit 1001281414, 1001281415, 1001281416 Scissor Worklights Kit Instructions For Dual Rail b. On Mid Rails (Alternate Position) Note: The primary installation position of worklight lamp assemblies (13) is on the top corner of the side rails as shown below. In addition to the primary position, there are alternate installation position of worklight lamp assemblies (13) is on the platform such as on corner of mid-rails or on top corner of the...
  • Page 9 Scissor Worklights Kit Instructions For Kit 1001281414, 1001281415, 1001281416 b. On Mid Rails (Alternate Position) SC101935A c. On Front Rail (Alternate Position) SC101937A 3. Connect electrical connectors (X1) of light harness (11) to worklight lamp assemblies (13) as shown. SC101936A 2.
  • Page 10 For Kit 1001281414, 1001281415, 1001281416 Scissor Worklights Kit Instructions 10. Push in the power/emergency stop switch (down) to OFF, turn the key switch to the (center) OFF position. 11. Remove key and tag machine out of service. 12. Open both the side doors. 13.
  • Page 11 Scissor Worklights Kit Instructions For Kit 1001281414, 1001281415, 1001281416 INSTALLATION PROCEDURE - FOR 1930ES, 15. Remove and retain hardware (C) from pump/drive 2032ES, 2632ES, 2646ES, 3246ES controller (B) and relay (D). 16. Connect (B-) ring terminal of worklight cable (4) to For Telescopic Rail (B-) post of pump/drive controller (B) and secure with Note: The primary installation position of worklight lamp...
  • Page 12 For Kit 1001281414, 1001281415, 1001281416 Scissor Worklights Kit Instructions For Dual Rail b. On Mid Rails (Alternate Position) Note: The primary installation position of worklight lamp assemblies (13) is on the top corner of the side rails as shown below. In addition to the primary position, there are alternate installation position of worklight lamp assemblies (13) is on the platform such as on corner of mid-rails or on top corner of the...
  • Page 13 Scissor Worklights Kit Instructions For Kit 1001281414, 1001281415, 1001281416 b. On Mid Rails (Alternate Position) SC101935A c. On Front Rail (Alternate Position) SC101937A 3. Connect electrical connectors (X1) of light harness (11) to worklight lamp assemblies (13) as shown. SC101936A 2.
  • Page 14 For Kit 1001281414, 1001281415, 1001281416 Scissor Worklights Kit Instructions 10. Push in the power/emergency stop switch (down) to OFF, turn the key switch to the (center) OFF position. 11. Remove key and tag machine out of service. 12. Open both the side doors. 13.
  • Page 15 Scissor Worklights Kit Instructions For Kit 1001281414, 1001281415, 1001281416 For 2032ES and 2632ES For 1930ES SC101940A Figure 2. For 2646ES and 3246ES SC101941A Figure 3. 14. Remove and retain hardware (B) and controller cover (C) from frame channel (D). POSITIVE TERMINAL SC101942A 31220242...
  • Page 16 For Kit 1001281414, 1001281415, 1001281416 Scissor Worklights Kit Instructions For 2032ES and 2632ES For 2646ES and 3246ES POSITIVE TERMINAL SC101944A 15. Route the worklight cable (4) along existing platform cable towards the pump/drive controller (E). POSITIVE SC101943A TERMINAL 16. Remove and retain hardware (F) from pump/drive controller (E) and relay (G).
  • Page 17 Scissor Worklights Kit Instructions For Kit 1001281414, 1001281415, 1001281416 17. Connect (B-) ring terminal of worklight cable (4) to (B-) post of pump/drive controller (E) and secure with hardware (F). 18. Connect (B+) ring terminal of worklight cable (4) to positive terminal of relay (G) and secure with hardware (F).
  • Page 18 For Kit 1001281414, 1001281415, 1001281416 Scissor Worklights Kit Instructions This page left blank intentionally 31220242...

This manual is also suitable for:

Jlg 1001281415Jlg 1001281416