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Related Manuals for PILECO P-550RF
Summary of Contents for PILECO P-550RF
- Page 1 P o w e r P a c k P - 5 5 0 R F Model: 550RF From Serial no.: 5500100 office (936)494-4200 Manual no.: 550040 1-800-409-0018 Revision no.: - (936)494-4517 www.Pileco.com Date of issue: August 2006 491 Conroe Park W. Dr.•Conroe, TX 77303...
- Page 2 PREFACE This owner’s manual has been written for the users of Pileco Inc. Power Pack. The owner’s manual explains how to use, service and inspect the power pack, with the intention to use the power pack safe and efficiently. One copy of the present manual should at any time be at the location where the unit is in operation. When the instructions of this owner’s manual are not strictly followed, accidents may happen. Therefore, make sure you understand all the instructions in this manual before you start using the power pack. For ordering of parts we refer to the parts manual of the relating power pack. For the operation of the machine which is attached to the power pack, we refer to the owner’s manual of the relating manufacturer. If operational or maintenance problems arise which are beyond the scope of this manual, please contact Pileco Inc. at the telephone number on this page. We are prepared to assist you in order to make the best use of your equipment. When you call please have the following at hand: Model number: Equipment serial number: Safety Indicators Explained: The following symbols are used throughout the manual. Caution indicates a potentially hazardous situation which, if not avoided may result in minor or moderate injury.
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ......................Dimensions ........................4 Specifications ........................ 4 DE SCRIPTION AND OPERATION ................General ......................... 5 Hydraulic system (for the circuitry, refer to the parts manual) ........5 Electrical system (for the circuitry, refer to the parts manual) ........6 SAFETY INSTRUCTIONS .................... -
Page 4: Introduction
The power pack can be used for the following purposes: To drive a Pileco vibratory hammer To drive a auger, impact hammer, cutter, winch or shear To drive a sand pump 1.1 Dimensions 1.2 Specifications Diesel engine Caterpillar C15 acert kW/PK (DIN) Max. theoretical power 403/548 Max. Frequency 2100 Max. Working pressure Hydraulic pump Rexroth A 11 VLO260/60 Max. oil flow Umin Diesel oil Hydraulic oil 1200... -
Page 6: Electrical System (For The Circuitry, Refer To The Parts Manual)
2.3 Electrical System (for the circuitry, refer to the parts manual) The power pack contains a 24V DC electrical installation. All main hammer functions are electrically controlled either from the remote control or from the main control panel. The power pack is equipped with a control module, which will warn the operator in the following cases: •... -
Page 7: General
Regular maintenance and skillful operation will not only lengthen the mechanical life, but is essential for the safety of the user and possible bystanders. PILECO accepts no liability for any damage or physical injury caused by non-compliance with the safety instructions in this manual or by carelessness during the installation, use, adjustment or maintenance of the equipment. - Page 8 Water and moisture • Make sure all protective devices of the electric installation have been installed to guarantee adequate protection from moisture and water. Failure to do so can result in malfunction of safety circuits and cause harm to personnel and equipment components.
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Page 9: Hydraulic System (For The Circuitry, Refer To The Parts Manual)
Service and maintenance • The service and maintenance activities should only be carried out by qualified PILECO personnel or one of PILECO's appointed and certified dealers or its endorsees in full compliance with all safety measures and service intervals. •... -
Page 11: Safety Signs On The Power Pack
3.4 Safety signs on the power pack HAZARD DESCRIPTION HOW TO PREVENT ! '. £ THE SURFACE CAN BE HOT DO NOT TOUCH. ALLOW THE SURFACE TO COOLDOWN � &I EXPLOSION RISK KEEP AWAY FROM FIRE □' & COMPONENT IS PRESSURIZED DEPRESSURIZE BEFORE MAINTENANCE !®I �... -
Page 12: Assembly And Installation
4. ASSEMBLY AND INSTALLATION 4.1 Delivery of equipment Make a thorough inspection of the unit immediately after delivery. In case of any damage or shortage notify the transit agent at once and have the delivery carrier make a remark on the freight bill. &... -
Page 13: Connecting The Remote Control
4.3 Connecting the remote control Connect the cable plug to the control panel of the power pack (see illustration, item A). When the pendant control cable is: connected : The hammer can only be activated by means of the pendant control. disconnected : hammer can only be activated by means of the control module at the control panel, or radio remote control. -
Page 14: Operations
5. OPERATIONS & WARNING Make sure you are familiar with the S AFETY INSTRUCTIONS as described in chapter 3 before you operate the power pack. Make sure the operator has a clear view on the working area and the machine which is driven by the power pack. - Page 15 CAUTION When bleeding hoses or looking for leaks, take protective measures. Escaping oil under pressure, even a pin-hole size leak, can penetrate body tissue, causing serious injury or possible death. • Loosen the clamp-close-connector a little bit at the clamp (with a tray under the connector).
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Page 16: Control Panel
5.4 Control panel The control panel contains a control module from which the operator can control the vibratory hammer, the clamp and the power pack . & CAUTION Make sure the operator has a clear view on the connected machine(s) and the working area. -
Page 17: Pendant Remote Control, Cable
5.5 Pendant remote control, cable Connect the cable plug (A) to the control panel of the power pack. Release the emergency stop. When the pendant control cable is: connected : The hammer can only be activated by means of the pendant control. disconnected : The hammer can only be activated by means of the switches/buttons at the control panel, or the radio remote control. -
Page 18: Radio Remote Control (Option)
5.6 Radio remote control (option) Connect the cable plug (A) of the receiver (B) to the control panel of the power pack. To turn on the radio remote control: Make sure the emergency stop is pulled out. The following steps must be taken in a few seconds. •Step 1. - Page 19 The remote control pendant contains the following functions: Emergency stop Clamp open Clamp close Start operation Stop operation Eccentric moment - Eccentric moment + Remote start Remote stop switch switch RPM- RPM+ Manual 550RF040 Page 19 August 2006...
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Page 20: Starting / Stopping
5. 7 Starting I stopping © Earth switch IQAN PLC control Start switch Remote control <0> 1. Turn earth switch to "ON" position.(clockwise) 2. Turn on remote control Make sure the emergency stop is not switched on. The following steps must be taken in a few seconds. •Step1. - Page 21 < © ) 3. Turn start switch to "I "position. "WAIT" screen will popup. 4. After a few seconds the "START ENGINE " sign will popup. < © ) 5. Turn start switch to "START "position. Manual 550RF040 Page 21 August 2006...
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Page 22: Iqan Plc System
Stopping • Stop operation. • Allow the engine to run at idle speed for at least 5 min. • Turn start switch (0) to "O" (OFF). • Turn earth switch (1) to "OFF". • Turn off the radio remote control (stop button). &... -
Page 23: Button Descriptions
5.8.1 Button descriptions Press � for PILECO info. Press � for engine parameters. Press � for hydraulic parameters. Press @ for internal light. Press @ for main menu. Press to enter. Turn to scroll. Press @ for previous screen. Manual 550RF040... -
Page 24: Main Menu
5.8.2 Main menu Press to enter the main menu. Press@ for adjust menu. Press@ for measure. Press@ to adjust preferences. Press @ for machine information. Press to enter. Turn to scroll. Press @ for previous screen. Manual 550RF040 August 2006 Page 24... -
Page 25: Adjustement / Settings
How How selection Control Settings The following settings are adjustable: *PILECO Pump flow is accessible, for the rest of the settings you need to contact PILECO, or your nearest PILECO dealer. Manual 550RF040 Page 25 August 2006... -
Page 26: Adjust Pump Flow
5.8.4 Adjust pump flow With this setting you can choose drive your machine at normal operation or full power operation. example: 36RFts normal operation 2000 36RFts full power operation 2300 Other speed settings are possible on request. Go to main menu @ and select adjust Scroll trough the menu by turning the (!) button . - Page 27 Enter flow setting by pressing the (!) button. Choose NORMAL OPERATION or FULL POWER OPERATION by turning the (!) button. Enter the setting by pressing the (!) button. Manual 550RF040 August 2006 Page 27...
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Page 28: Troubleshooting
The time and energy consumed in proper care is only a fraction of that incurred when trouble stops operation. If the difficulty cannot be corrected, contact your local PILECO service location. For difficulties which involve the hammer or the clamp, we refer to the relating owner's manuals. -
Page 29: Cleaning & Maintenance
6. CLEANING & MAINTENANCE 6.1 General Preventive maintenance includes normal servicing that will keep the power pack in good operating condition and will prevent unnecessary trouble. Lubrication is an essential part of the protective maintenance, therefore it is important to follow-up the instructions carefully. -
Page 31: Service Intervals
Have the hydraulic fluid analysed by a local hydraulic service centre. Replace fluid if required. • Have the hydraulic system inspected by PILECO (authorized) service personnel. The intervals are based on normal operation. Perform these services more often as needed for operation under abnormal or severe circumstances. -
Page 32: Liquids
6.6 Liquids ° ° ° ° C -10 F to 80 NORMAL CIRCUMSTANCES -23 C to 35 SEVERE CIRCUMSTANCES: • Engine: refer to the "Operation and maintenance manual" of the Caterpillar C15 engine. • Hydraulic system: contact your local specialist 6.7 Welding Do not weld or flame-cut on pipes or tubes that contain flammable fluids.
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