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Troubleshooting
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Summary of Contents for Hubbell Gleason Reel DWR
- Page 1 DWR (Dual Wire Rope) Spring Reel Installation, Operation, and Maintenance...
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Page 2: Table Of Contents
Installation Checklist ....................25 www.hubbell.com/gleasonreel... - Page 3 Table 5: Spare Parts List ....................32 www.hubbell.com/gleasonreel...
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Page 4: Introduction
The exploded view of the product below shows the general layout and structure between the various components. Additional Resources For additional information, please refer to Gleason Reel’s website at: https://www.hubbell.com/gleasonreel/en Address requests for specific information, not found in this document or on our website, to your Gleason Reel Representative. -
Page 5: Figure 2: Dual Wire Rope Spring Reel-Exploded View
Installation, Operation, and Maintenance: Rev 3 Introduction Figure 2: Dual Wire Rope Spring Reel—Exploded View www.hubbell.com/gleasonreel... -
Page 6: Nameplate/Product Specifications
Ceiling Mount Canopy System Surface Area (Approximate) 9105 in² DWR Serial Number (Customer Filled) Installation Date (Customer Filled) Note: Enter the DWR spring reel’s serial number and the installation date in the table above to maintain a record of this information. www.hubbell.com/gleasonreel... -
Page 7: Safety
• Suitable physical barrier around workplace, • Safety guards in place, • Clear path within and around working area, • Qualified personnel only, • Ensure equipment is clean, and • Utilize proper PPE (personal protective equipment). www.hubbell.com/gleasonreel... -
Page 8: Equipment Specific Warnings
This product utilizes components that rotate. Rotating parts may catch loose clothing, hair, or accessories/ jewelry. This can lead to severe injury. Secure loose clothing, jewelry, and any other loose or protruding items before installing or maintaining this product. Failure to follow these instructions may result in death or serious Injury. www.hubbell.com/gleasonreel... -
Page 9: Transportation And Storage
HANDLING, LIFTING, AND TOPPLING HAZARD • Keep the area below the equipment clear of all personnel and property while lifting. • Balance and steady the load to prevent tipping. Failure to follow these instructions may result in death, severe injury, and/or equipment damage. www.hubbell.com/gleasonreel... -
Page 10: Product Storage
Follow long-term storage practices when storing the product longer than 6-months. This includes additional storage requirements beyond the processes in the short-term storage section above: • Coat all external machined surfaces with a rust preventative material. • Cover all shafts/bores with a rust preventative. 10 | www.hubbell.com/gleasonreel... -
Page 11: Installation
Gleason Reel recommends using the canopy accessory for all outdoor installations. Furthermore, high wind environments may require extra structural support. If there are any concerns regarding the installation location, Gleason Reel recommends having a structural engineer provide input and approval. | 11 www.hubbell.com/gleasonreel... -
Page 12: Provided Materials
See Figure 3 and Figure 4 for the overall dimensions of the reel and the mounting hole pattern. Figure 5 provides the installation adaptor plate mounting hole pattern for all installations. The following sub sections provide installation guidelines. Note: Installation requirements vary from site to site. Review all installation site requirements prior to commissioning. 12 | www.hubbell.com/gleasonreel... -
Page 13: Figure 3: Dual Wire Rope Spring Reel-Overall Reel Dimensions
Installation, Operation, and Maintenance: Rev 3 Installation 1.605 8.079 4.499 7.135 15,885 7,349 Figure 3: Dual Wire Rope Spring Reel—Overall Reel Dimensions | 13 www.hubbell.com/gleasonreel... -
Page 14: Figure 4: Dual Wire Rope Spring Reel-Mounting Bolt Pattern
Installation, Operation, and Maintenance: Rev 3 Installation 1.166 8.000 ø.536 X 4 1.166 0.750 12.500 0.932 Figure 4: Dual Wire Rope Spring Reel—Mounting Bolt Pattern 14 | www.hubbell.com/gleasonreel... -
Page 15: Figure 5: Mounting Plate Detail
2.000 3.000 12.358 2.375 4.375 8.375 3.000 2.000 10.000 2.750 2.000 Bill of Materials Item Qty Part Number Description Figure 5: Mounting Plate Detail 066168 Clamping Bar Detail 066166IW Mounting Base Assembly-DWR Reel 0066167 Adapter Plate Detale-DWR12 | 15 www.hubbell.com/gleasonreel... -
Page 16: Reel-Overhead Installation
Note: Slide the adaptor plate into the mounting base from the end necessary to orient the cable guide in the proper direction. • Secure the adaptor plate to the mounting base using four 1/2” lock washers with 1/2-13 UNC minimum grade-5 hex-bolts. The mounting base has preinstalled PEM® nuts. 16 | www.hubbell.com/gleasonreel... - Page 17 Figure 6: Overhead Mounting with Mounting Adaptor Assembly 9.00 Bill of Materials Item Qty Part Number Description MOCK I-BEAM Climping bar detail 066168 066166IW Mounting base assembly-DWR reel 066167 Adapter plate detail-DWR12 06577501 DWR12-751-0408-EV-1 wire rope reel | 17 www.hubbell.com/gleasonreel...
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Page 18: Reel-Overhead Installation With Canopy
Secure the overhead canopy side panels to the canopy ceiling mount and end panels using four 1/4-20 UNC hex washer head tap screws for each plate. Note: The side panels go over the end panels, but still reside within the ceiling mount flanges. 18 | www.hubbell.com/gleasonreel... -
Page 19: Figure 7: Overhead Mounting With Mounting Adaptor Assembly And Canopy
Mounting base assembly-DWR reel 066166 View A-A 066296 Drip shield side panel-end panel Scale 1 / 3 066297 Drip shield side panel-side panel 06577501 DWR12-751-0408-EV-1 wire rope reel Figure 7: Overhead Mounting with Mounting Adaptor Assembly and Canopy | 19 www.hubbell.com/gleasonreel... -
Page 20: Reel-Improper Installation
Note: Do not exceed 12 turns on the spring motor. • Install the cover plate back onto the spring housing and return the spanner wrench to the reel. 20 | www.hubbell.com/gleasonreel... -
Page 21: Figure 8: Spring Housing Cover Plate Removal
Installation, Operation, and Maintenance: Rev 3 Installation SPRING HOUSING COVER PLATE SPRING HUB Figure 8: Spring Housing Cover Plate Removal | 21 www.hubbell.com/gleasonreel... -
Page 22: Configuration
Move the saddles farther apart to increase the overall loop length and decrease the height to the bottom of the loop. • Move the saddles closer together to decrease the overall loop length and increase the height to the bottom of the loop. 22 | www.hubbell.com/gleasonreel... -
Page 23: System Startup
Pretensioning • The complete travel distance is obtainable to charge the vehicle. • The locking ratchet engages properly. Reel Locking • The proper amount of cable remains supported in Functionality the locked position. Table 2: Installation Checklist | 23 www.hubbell.com/gleasonreel... -
Page 24: Operation
Table 3 references potential errors that may occur in the field, along with respective tests and solutions. The table is not all encompassing. Use it as an initial reference if the product exhibits any issues. Contact your Gleason Reel Representative for product support for any issues this section does not cover. 24 | www.hubbell.com/gleasonreel... -
Page 25: Table 3: Diagnostic And Troubleshooting Table
Move the reel further away from Reel is too close and adjusting pretension, the the dispenser to adjust the to dispenser cable is still not in the desired hanging loop length. location. Table 3: Diagnostic and Troubleshooting Table | 25 www.hubbell.com/gleasonreel... -
Page 26: Maintenance
Saddle Bi-Annually Charge Cable saddle is not too tight on the charge cable. Inspect the spring motors pretension. Ensure sufficient Spring Motor Spring Pretension Bi-Annually tension to support the electric vehicle charging cable. Table 4: Maintenance Table 26 | www.hubbell.com/gleasonreel... -
Page 27: Wire Rope Replacement
Rotate the spool by hand, in the clockwise direction, to wind the wire rope onto the reel’s spool. Leave enough wire rope length to reconnect the saddles. • Connect the wire rope to the saddles. • Pretension the reel as described in the Spring Motor Pretensioning section. | 27 www.hubbell.com/gleasonreel... -
Page 28: Spring Replacement
Tighten the nuts and extension bolts securing the spring housing to the reel frame. • Pretension the reel as described in the Spring Motor Pretensioning section. SPRING HUB PAWL (Spring not SPOOL shown) SHAFT SPRING SPRING Install GROOVE SIDE VIEW against flat Figure 10: Shaft, Hub, and Pawl Illustration 28 | www.hubbell.com/gleasonreel... -
Page 29: Spare Parts List
Gleason Reel takes no liability for damage or injury caused by modifying the standard product without approval. Failure to follow these instructions may result in death, serious Injury, and/or property damage. Part Part Number Wire Rope GR065618 Saddle Varies Spring Motor GR017047IW Table 5: Spare Parts List | 29 www.hubbell.com/gleasonreel... -
Page 30: Buy America
Installation, Operation, and Maintenance: Rev 3 Buy America In regard to the regulations put forth by Buy America, Gleason Reel and Hubbell provide the following statement: The below part number(s) complies with the definition of “domestic end product” under FAR 25.003 and the required percentage of components, by cost, are of U.S. -
Page 31: Product Warranty
WHETHER WRITTEN, ORAL, OR IMPLIED, INCLUDING, BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Warranty Inquiries/Claims For any inquiries regarding this products warranty or to submit a warranty claim, please contact your Gleason Reel representative. | 31 www.hubbell.com/gleasonreel... - Page 32 ©2024 Gleason Reel. All rights reserved. Hubbell and the Hubbell logo are registered trademarks or trademarks of Hubbell Incorporated. All other trademarks are the property of their respective owners. 600 S. Clark Street, Mayville, WI 53050 www.hubbell.com/gleasonreel | 920-387-4189 HHI-GR-IOM-EN-01874 | 05/2024...
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