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PORTABOOM PB4000 User Manual

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User Manual
Product:
PORTABOOM®
Patent number 2015901729
Model Number:
PB4000 and PB4000L
Document:
User Manual
Revision:
Version 2, 26 March 2024
Product Owner:
Traffic & Access Solutions Pty Ltd
Contact Details:
Address: 132 Toongabbie Rd, Girraween NSW 2145
Phone: 1300 329 738
Email: info@trafficaccess.com.au
Web: www.trafficaccess.com.au
Page 1 of 60

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Summary of Contents for PORTABOOM PB4000

  • Page 1 User Manual Product: PORTABOOM® Patent number 2015901729 Model Number: PB4000 and PB4000L Document: User Manual Revision: Version 2, 26 March 2024 Product Owner: Traffic & Access Solutions Pty Ltd Contact Details: Address: 132 Toongabbie Rd, Girraween NSW 2145 Phone: 1300 329 738 Email: info@trafficaccess.com.au...

  • Page 2: Table Of Contents

    User Manual Table of Contents Contents Page Number 1. Document overview 1.1. Overview 1.2. Document Control 2. Introduction 2.1. Product overview 2.2. Product illustration 2.3. Product warning and warranty - Warning - Warranty 2.4. Product safety - Safety recommendations - Safety and training resources 3.
  • Page 3 User Manual 4.7. Activating switch functions and accessories 4.8. Overriding cycles 4.9. Product security 5. Charging - STEP 1 – Connecting to the charging socket 6. Accessories 6.1. Traffic light - STEP 1 – Unpack the accessory and check components - STEP 2 –...
  • Page 4 - Step 6 – Periodic checks when in operation 7.2. Servicing 7.3. Records Appendix A – Example inspection checklist Appendix B – Detailed Technical Information 1. PB4000 System 1.1. Overview 1.2. System Components and Specifications - 1.2.1 Comprehensive Specifications - 1.2.2 Motor and Drive Mechanism Specifications - 1.2.3 Control Unit Specifications...
  • Page 5 3.6. Programming and Setup - 3.6.1 Basic Programming - 3.6.2 Advanced Programming Features 3.7. Antenna Options and Placement 3.8. Troubleshooting RF Issues 4. The PB4000 12V System 4.1. Overview 4.2. 12V Battery Specifications - 4.2.1 Battery Life and Performance 4.3. Battery Charging Characteristics 4.4.

  • Page 6: Document Overview

    1.1. Overview This user manual has been developed to provide users with the required information to safely assemble, utilise, maintain and care for the product. The product refers to PORTABOOM® PB4000 and PB4000L. The document includes the following information: ...

  • Page 7: Introduction

    The stabilisers provide stability in all weather conditions and on uneven ground. 2.1.1 PB4000 Innovations The PB4000 represents the next step in the evolution of the PORTABOOM series, incorporating significant enhancements in control panel design, battery systems, and RF communication technology, aimed at improving accessibility, durability, and operational efficiency.
  • Page 8 2.1.5 Improved LED Boom Light Enhanced Visibility and Durability ● Design Highlights: The LED boom light on the PB4000 offers enhanced visibility, crucial for precision work in low-light conditions. The new design ensures better durability and longer life span.
  • Page 9 2.1.6 Redesigned Base Section Enhanced Stability and Maneuverability ● Design Highlights: The base section of the PB4000 has been redesigned with an X Type outrigger configuration to provide extensive improvement in stability and ease of movement. This includes the addition of the footstep to facilitate tilting and maneuvering the unit.
  • Page 10 Battery System Single Battery Dual Battery Yes – With Upgrade RF Technology 433MHz 915MHz Yes – With Upgrade Control Panel Improved Base Section Improved 2.1.7 Comparison Between PB3000 and PB4000 THIS DOCUMENT IS UNCONTROLLED WHEN PRINTED Page 10 of 60...

  • Page 11: Product Illustration

    User Manual 2.2. Product illustration THIS DOCUMENT IS UNCONTROLLED WHEN PRINTED Page 11 of 60...

  • Page 12: Standard Assembly

    1 x Stop sign (applicable to relevant country, state or region)  2 x keys for both the access & control panel  1 x 1 Button Remote (Different to Previous PORTABOOM Models)  1x charging lead THIS DOCUMENT IS UNCONTROLLED WHEN PRINTED...

  • Page 13: Assembly Guide

    User Manual \If any of the supporting components are missing, please contact the distributor or us directly. *IMPORTANT NOTE: Ensure battery is fully charged prior to use (this is particularly important for the effective operation of solar accessories. 3.2. Assembly guide It is important to note that specific hand tools or tightening devices are not required for standard assembly of components.
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  • Page 26: Step 1 - Unpack Product And Check Components

    User Manual STEP 1 – Unpack product and check components:  Unpack in a safe location, complete a risk assessment of the work area as required.  Check the package to ensure all components have been supplied.  Ensure product is vertical and on a level and stable surface prior to fitting components. STEP 2 –...

  • Page 27: Operation

    User Manual WARNING  Never use excessive force or tools to fit and extend boom and installing the stability legs & levelling feet .  Ensure product is switched off prior to fitting any component or making adjustments.  Ensure control panels are locked and keys removed to prevent tampering or theft. ...

  • Page 28: Step 1 - Accessing The Control Panel

    User Manual The switch modes are captured in the below table: Switch Term Details Auto Close Automatic cycle starts with boom down. Auto Open Automatic cycle starts with boom up. Safety Sensor Sensor prevents boom from coming down if broken. Disable LEDs Disables the LED warning lights on the front panel.

  • Page 29: Step 1 - Connecting To The Port

    User Manual The port functions are captured in the table below (‘L’ SERIES ONLY): Port Term Details Safety Sensor Sensor prevents boom from coming down if broken. Activation Sensor Sensor activates boom (raises) if broken. Secondary Operation Secondary accessory operation. Primary Operation Primary accessory operation.

  • Page 30: Step 1 - Manual Operation

    Remote controls provided with the product will be paired with the product. o Ensure only experienced fleet technicians utilise this function o Ensure that pairing is not conducted in the vicinity of any other operating PORTABOOM® as it may pair to those other units STEP 3 – Remote operation. ...

  • Page 31: Automatic Operation

    User Manual 4.6. Automatic operation The product can be operated using an automatic cycle which is pre-programmed, this is generally used as the default for field operations. Warning: Care required here and seek advice from Distributor/Manufacturer if required STEP 1 – Automatic operation. ...

  • Page 32: Charging

    User Manual 5. Charging The product is supplied with a build in rechargeable sealed gel battery and connection socket for charging. It is recommended that the battery is charged on a regular basis to ensure optimal performance. STEP 1 – Connecting to the charging socket. ...

  • Page 33: Step 1 - Unpack The Accessory And Check Components

    STEP 2 – Attach accessory to product:  Use the fitted handles to lift the accessory.  Insert accessory into adapter located on top of the PORTABOOM unit, position light to face the direction of traffic.  Align connection points and secure with pin STEP 3 –...

  • Page 34: Step 1 - Unpack The Accessory And Check Components

    User Manual STEP 1 – Unpack the accessory and check components:  Check the condition of the accessory to ensure all components have been supplied.  Position the accessory in close proximity to the product. STEP 2 – Attach accessory to product: ...

  • Page 35: Step 1 - Unpack The Accessory And Check Components

    User Manual STEP 1 – Unpack the accessory and check components:  Check the condition of the accessory to ensure all components have been supplied.  Position the accessory in close proximity to the product. STEP 2 – Attach accessory to product: ...

  • Page 36: Step 4 - Test Operational Sequence

    User Manual  Ensure plug is pushed in and fully connected. STEP 4 – Test operational sequence:  Access the control panel using the key and turn the product on.  The product will run a self-test, once complete the 2 x Round LED lights will illuminate solid green.

  • Page 37: Key Pad Access Controller

    User Manual 6.6. Key pad access controller The key pad is a suitable solution for longer term access control points at locations such as worksites. Vehicles approaching the access control point enter a pin number that raises the boom. STEP 1 – Unpack the accessory and check components: ...

  • Page 38: Gsm Mobile Phone Access Control

    User Manual 6.7. GSM mobile phone access control The GSM mobile phone access control is another suitable solution for longer term access control points at locations such as worksites. Vehicles call or text the number that raises the boom. It is recommended that the GSM controller be installed by an approved service technician, contact your distributor or us directly.

  • Page 39: Step 6 - Operating The Gsm Mobile Phone Access Controller

     Phone or txt SIM card mobile number to “OPEN” Boom gate  Once the vehicle has proceeded past the PORTABOOM, stop.  Phone or txt SIM card mobile number to “CLOSE” Boom gate. Note: The GSM Mobile Phone Access Controller comes with a USB that allows you to control your device when plugged into a computer.

  • Page 40: Safety Sensor

    User Manual 6.8. Safety sensor The safety sensor is required when using product accessories such as the key pad, GSM phone access or activation sensor ensuring the boom does not lower when the beam is broken. The safety sensor is mounted to the product with the reflector mounted to a bollard which will be placed opposite the sensor.

  • Page 41: Activation Sensor

    User Manual 6.9. Activation sensor The activation sensor is an alternative to the GSM phone and key pad entry systems. It may be applied at sites where authorisation at the access point is not required or controlled. STEP 1 – Unpack the accessory and check components: ...
  • Page 42 User Manual 6.10. Accessories warning WARNING  Ensure product is turned off prior to fitting or adjusting any accessories.  If using mobile phone for access, ensure road laws and site rules are complied with.  Some of the accessories are considered heavy or awkward, it is recommended that manual aid or a two person lift be adopted.

  • Page 43: Repair And Maintenance

    User Manual 7. Repair and maintenance Regular maintenance of the product is strongly recommended to ensure that it remains in an optimal state and that maintenance or repair issues are addressed. Always ensure that the product is turned off and charging cables unplugged prior to completing any inspection or maintenance activities.

  • Page 44: Servicing

    User Manual 7.2. Servicing Servicing should only be carried out by an approved service technician, directly by the distributor or factory. It is recommended that servicing be arranged on an annual basis. Annual servicing will include:  Comprehensive product check including seals and internal structure; ...
  • Page 45 Up to 4000 up and down movements with on a fully charged battery without accessories. Note : TAS recommends upgrading to a 90Ah battery when intending to Up/down cycles operate the PORTABOOM Unit with accessories (Traffic Lights and/or Pedestrian Lights, Safety & Activation Sensors). Wheel type Solid Lifting lug 0.75T.

  • Page 46: Appendix A - Example Inspection Checklist

    User Manual Appendix A – Example inspection checklist MODEL No: UNIT No: DATE INSPECTED: Checklist Items (Y/N) Check that the chassis is free from damage. Check battery secure – Battery terminal facing back panel Check brakes are in good working order and free of sand and dust that may impact functionality. Check all wheels in in good working order and free of sand and dust that may impact functionality.

  • Page 47: Appendix B - Detailed Technical Information

    1. PB4000 System 1.1 Overview The PB4000 Barrier Gate System, as detailed in the "PB4000" manual, is a specialized system designed for efficient and reliable operation in various environments. This system is particularly suitable for applications requiring off-grid or backup power solutions, using a 12V battery as its primary power source.

  • Page 48: Control Unit Specifications

    • Primary Charging Method (AC): The PB4000 system primarily uses the Victron Smart Charger for charging via 240V AC input. The integrated control panel of the PB4000 allows for straightforward charging through this method, ensuring efficient and reliable charging when connected to a standard AC power source.

  • Page 49: Functional Tables And Parameter Settings

    User Manual Input Voltage (from Solar Panel) 18-25V Protection Rating IP67 (solar charger) 1.4 Functional Tables and Parameter Settings 1.4.1 Control Functions Function Description Parameter Settings Manages the motorized Timing and speed Open/Close Control opening and closing of the adjustments can be set based barrier arm.

  • Page 50: Barrier Function 4000 Control, Operational Options, And Traffic Light Systems

    2. Barrier Function 4000 Control, Operational Options, and Traffic Light Systems 2.1 Overview The PB4000 Barrier Gate System is a robust and versatile solution for controlling vehicular and pedestrian traffic in various environments, such as industrial sites, parking facilities, and restricted access areas.

  • Page 51: Configuration Options

    Lights consumption. used instead. 2.5 Operational Phases The PB4000 barrier gate operates through a sequence of phases to manage traffic flow effectively. These phases are controlled by the control board and can be customized to suit different traffic scenarios. Phase...

  • Page 52: Boom Gate States

    The boom is currently lowering. Motor engaged, lowering the arm. 2.7 Quick Start Guide The PB4000 can be configured for various common applications using the quick start guide. This guide provides easy-to-follow steps to set up the system for different scenarios. 2.7.1 Common Configurations...

  • Page 53: Installation Procedure

    Adjust as necessary. 2.8 Safety Precautions and Best Practices • Training: Ensure all operators are trained in the use and maintenance of the PB4000 system, including emergency procedures. • Inspection: Regularly inspect the barrier gate for wear and tear, particularly the boom arm, motor, and control board connections.

  • Page 54: Rf Technology Systems

    3. RF Technology Systems 3.1 Overview The PB4000 Barrier Gate System incorporates advanced RF (Radio Frequency) technology to facilitate wireless control and communication. This RF system is crucial for enabling remote operation of the gate, ensuring secure and reliable performance even in challenging environments.

  • Page 55: Advanced Rf Features

    2. Test each transmitter to ensure they all control the receiver as expected. 3.7 Antenna Options and Placement The PB4000’s RF system includes a standard internal antenna, suitable for most installations. However, for sites requiring extended range or enhanced signal penetration, external antennas can be added: •...

  • Page 56: Troubleshooting Rf Issues

    Approx. 12.5kg 4.2.1 Battery Life and Performance The 12V 40Ah Sealed Lead Acid (SLA) battery used in the PB4000 system is engineered for long life and consistent performance. The battery is maintenance-free, meaning it does not require regular topping up of electrolyte levels, and it is designed to operate effectively in a wide range of temperatures.

  • Page 57: Battery Charging Characteristics

    -10°C. 4.5 Discharge Performance The discharge performance of the battery is critical for understanding how long the PB4000 can operate under different loads. Below are the discharge rates for the battery: Discharge Time...

  • Page 58: Mppt Charger Specifications

    Aluminium (Silver Frame) 4.6.1 Solar Panel Integration The 100W solar panel is designed to be integrated with the PB4000’s 12V system, providing a renewable energy source to maintain battery charge and extend operational time, particularly in remote or off-grid locations.

  • Page 59: Installation Steps

    Normal operation Red LED Flash Over temperature 4.9 Calculations for Continuous Operation To maintain continuous operation of the PB4000, particularly in off-grid or solar-powered scenarios, it’s important to understand the power requirements and system capabilities. 4.9.1 Power Consumption: • PB 4000 Daily Consumption: Assuming a continuous draw of 5A, the system will consume 120Ah over a 24-hour period.

  • Page 60: Maintenance And Troubleshooting

    97.5% Effective Solar Charge (27.8Ah x 97.5%) 27.1Ah Conclusion: To ensure continuous operation of the PB4000, multiple 100W solar panels or additional battery storage will be necessary to cover the total daily consumption of 120Ah. 4.10 Maintenance and Troubleshooting Regular maintenance of the 12V system ensures its longevity and reliable performance.

This manual is also suitable for:

Pb4000l

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