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Aesus DLTECH Premier 362 P Owner's Manual

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Owner's Manual
Premier 362 P
Labeling Machine
Model – 362 P
Owner's Manual Prepared For:
Dispensing Solutions
Machine Serial Number:161480605
Aesus Labelling Systems – DL-Tech
16871 Hymus Blvd.
Kirkland
Montréal, Quebec
Canada
H9H 3L4
(514) 694-3439
Fax (514) 694-4107
www.aesus.com
1/91

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  • Page 1 Owner’s Manual Premier 362 P Labeling Machine Model – 362 P Owner’s Manual Prepared For: Dispensing Solutions Machine Serial Number:161480605 Aesus Labelling Systems – DL-Tech 16871 Hymus Blvd. Kirkland Montréal, Quebec Canada H9H 3L4 (514) 694-3439 Fax (514) 694-4107 www.aesus.com...

  • Page 2: Notice Regarding Osha Regulations

    Buyer but omitted at the Buyer’s direction. Seller shall not be responsible for design or instructions furnished by the Buyer or his Agents. Seller makes no warranties with respect to noise and will not be responsible for any fines or penalties, or consequential damages. Aesus Labelling Systems, Kirkland (Montréal) Québec Canada...

  • Page 3: Table Of Contents

    HERMA 400 Mechanical Parts – Basic unit 8/16/24/32 ..............35 HERMA 400 – Electrical and electronic parts ................41 Electrical Drawings ........................44 PLC Programs ..........................45 Labeller Assemblies........................59 Contact Information ........................90 Some of the other Machinery Manufactured by Aesus Packaging & Labelling Systems ....91 3/91 Premier Labeler Manual Table Of Contents...

  • Page 4: Warranty,Terms And Conditions Of Sale

    GUARANTEE: All new machines sold by Aesus Labelling Systems, are guaranteed for defective workmanship for a period of 1 year from date of delivery. Aesus Labelling Systems, reserves the right to repair or replace faulty parts as it deems suitable on FOB Aesus Labelling Systems, Works basis. Parts replaced on warranty basis must be returned to Aesus Labelling Systems, freight prepaid.

  • Page 5: Disclaimer And Limitation Of Liability

    WAIVER: Aesus Labelling System’s failure to insist upon a strict performance of any of the terms and conditions herein shall not be deemed a waiver of any rights that Aesus Packaging System, may have and shall not be deemed a waiver of any subsequent breach or default in these terms and conditions.

  • Page 6: Installation

    Installation Unpacking the Machine Remove the top and sides of the crate and immediately check the machine for any damage and if damage is found, immediately notify your carrier / transport company. Remove the accessories and any change parts and put them in a safe place. Installing the Machine Remove the machine from the skid and place it at the desired conveyor height and position on the work floor.

  • Page 7: Quick Setup

    Quick Setup (Always engage E-Stop or Turn Off Main Power when working on Labeller) Set the guide rails to the width of the container with Loosen the adjusting handle and position the approximately 1/8" clearance on the container. The indexing wheel approximately mid bottle height. containers should be running along the centerline of the Tighten the adjusting handle.
  • Page 8 Adjust the height of the top hold down belt to press on the box gently. The equipment has several different bottle indexing systems that can be used depending upon the type of label(s) to be applied. We have already shown the indexing wheel that can be used to create a separation space between any styles of container (just visible in the lower right corner of the photo).
  • Page 9 Thread the label onto the machine following the picture showing how the labels have been threaded. Adjust the position of the right and left wipers. Adjust the tension device. Pull the small screw vertically to release. Adjust the rotary applicator using settings as given on the setup sheet for the bottle and style of labeling.
  • Page 10 Adjust the label head horizontally. Adjust the bar code reader to read the bar code. Adjust the label head vertically, adjust the tilt of the label, adjust the tilt in the other direction. Adjust the label sensor to dispense the label appropriately.
  • Page 11 The roller tension is adjusted out and then clicked into position. Jog the label by pressing the green button on the labeller head to index a label. Adjust the tension device. Pull the small screw vertically to release. The label should be set to just hold on the edge by approximately 1/8"...
  • Page 12 Air Pressures In order to access the RUN screen, press the button on the far right, this show the machine ready to operate. Pressing the green button enables the The air pressures should be set as indicated in the machine, pressing the red button stops the machine, setup sheets for the particular bottle/label to be run.
  • Page 13 In order to save the settings you must press the SAVE button and this will save any of the current settings. The icon for the filing cabinet enables the settings on the control panel to be saved; there are 16 settings.
  • Page 14 The rear applicator time is the length of the time If the emergency stop is pressed it needs to be the tuck applicator or roller indexes forward before rotated to take you out of emergency stop and then it returns in increments of 0.1 of a second. the Blue reset needs to be pressed.

  • Page 15: Setting The Label Sensor

    The Open Date control enables the temperature to be adjusted. A good temperature is Approx160 degrees, but this depends on Label and foil. Please refer to the Open Date manual for full instructions on the operation. (This is an Option). Setting the Label Sensor 1)Place sensor on a gap between labels, 2)Adjust screw clockwise until light comes on ,...
  • Page 16 The positional adjustments to the wrap belt and the backup plate use simple locking handles. A product that has a missing or defective barcode Is rejected into a reject bin by the air blast nozzle. A sensor counts the number of rejects and displays a warning beacon and the machine stops after 5 consecutive rejects.

  • Page 17: Troubleshooting

    Troubleshooting Problem / Symptom Solutions Label head does not start Check power to small yellow LED – Switch on power If function LED Flashes – Refer to error messages 1.2.2 Herma 40 Head Head Electronics Defective – Remove and replace Servo Drive Unit Servo Drive Unit Defective–...
  • Page 18 Conveyor speed Label Dispense speed Label and product delay settings Correctly designed wiping systems Wrap belt speeds Product sensor delays Tilt of head in X and Y axis Specific Tips for Label Horizontal Wrinkles – Wrong wipe pressure (too High) or X/Y applications Axis wrong or Product concave or Convex Vertical Wrinkles –...

  • Page 19: General Maintenance

    General Maintenance Daily Maintenance Always ensure a clean dry source of compressed air with a minimum 80 psi. Clean the rollers with rubbing alcohol after each changeover. Clean sensors for dust lint etc. Clean any excess pieces of label material and glue off the machine. Tie any change part components together to avoid any loss Tighten all thumbscrews used for adjustments or changeovers.

  • Page 20: Control Panel - Generic Screens

    Control Panel - Generic Screens – See separate pdf file attached for actual Dispensing Solutions Machine Screens. (Note some functions may not be available on a particular machine Screen Hierarchy Wrap Belt Coder Conveyor Logo Screen Main Screen IO test Screen Setup Setup Setup...
  • Page 21 OUTLET ACCUMULATION Sensor at exit of machine is blocked Main Screen PRESS RESET press RESET PB to activate main contactor Coder Set-up Functions Enables the coder Press to Start and Stop and Reset = Disables Will become highlighted when the = Enabled machine is running Wrap Around Set-up...
  • Page 22 = Enabled Enables the wrap around = Disables Sets the time the before the indexing wheel stops when there is a product backup = Enabled Enables the rear applicator Enables the aligner = Disables = Disables = Enabled = Enabled Sets the time the applicator is extended Conveyor Set-up Input Output Monitor...

  • Page 23: Detailed Instructions Herma 400 Control

    Detailed Instructions HERMA 400 Control Introduction For the applicator type HERMA 400, this document is a supplement to the „Operating Instructions HERMA 400“. Here, functions are described that are selected via key pad and optional potentiometers. Furthermore there are descriptions of possible malfunctions and their remedying. Conventions Elements of the H400 control are designated and depicted in these instructions as follows: Switch-on key...

  • Page 24: Index

    Index The H400 Control Design 1.1.1 Key pad 1.1.2 Potentiometers 1.1.3 Function diagram Malfunctions 1.2.1 Malfunction label tape 1.2.2 Malfunction drive Replacing the drive unit Remove the drive unit Ship the drive unit Mount the drive unit When inserting a new label reel dispense at least two labels Important: always...
  • Page 25 1.1.1Keypad Keys of the key pad have the following function: Applicator ON/OFF The LED of the key is on if the drive is ON. Manual feeding You can manually feed a label by pressing this key. Important: When inserting a new label reel dispense at least two always labels manually with the help of the key !
  • Page 26 IMPORTANT: Open lever first (nip roller)! The LED of the key will flash in this mode. In order to stop the permanent run mode press the key anew or press the key 1.1.2 Potentiometers Several basic values of the applicator can be adjusted with optional potentiometers. Turn the potentiometers clockwise to increase values, turn it counterclockwise to decrease values.
  • Page 27 Malfunctions With H400 applicators the type of malfunction is indicated via the LEDs of the key pad (see section 1.2.1 or section 1.2.2 „M a l f u n c t i o n l a b e l t a p e ” „M a l f u n c t i o n d r i v e ”...
  • Page 28 Clamping lever open (nip roller), web break, or missing stop signal (label sensor). • Check label tape, insert if required. • Check label sensor (stop signal), replace if required. Manually dispense two labels in order to acknowledge the malfunction at the applicator. Close lever at the drive roller (nip roller) (see also fig.

  • Page 29: Replacing The Drive Unit

    Replacing the drive unit Applicator housing ATTENTION! Do not open these screws! See the note on page 2. Hexagon bolt for pedestal mounting Before opening the applicator housing disconnect mains plug! Warning: Remove the drive unit For removing the drive unit proceed as follows: •...
  • Page 30 • Loosen the motor cables (mains plug (pin1+3) protective earth conductor 34channel control cable • Remove the distributor circuit board • Loosen three screws and remove the toothed-belt tensioner Loosen four motor screws and remove the drive unit Carefully guide the cables through the cable feed- throughs 30/91 Premier Labeler Manual...
  • Page 31 Ship the drive unit • Secure the motor with the help of at least one screw (M4) in the housing of the drive unit. • Make sure to pack the drive unit such that it is non-slip and well padded. •...

  • Page 32: Identification Of Label Winding

    Identification of Label Winding 32/91 Premier Labeler Manual Label Winding...

  • Page 33: Recommended & Critical Spare Parts Lists

    Recommended & Critical Spare Parts Lists Recommended Spare Parts Part Number Description 32025 DC Drive Board 29035 Quad Ring for Indexer LAB (check#) Top Hold Down Belt 646940 Drive Rubber Roller 600134 Black Plastic Roller 611974 Timing Belt 646557 Spindle for Take Up 646560 Strap Disk 61602...

  • Page 34: Spare Parts List For H400

    Spare parts List for H400 Ordering instructions • For processing of spare parts orders we absolutely need the material number (Mat.-No.). • In order to avoid queries please state apparatus number as well. Procedure • Obtain the material number of the part needed with the help of its position no. •...

  • Page 35: Herma 400 Mechanical Parts - Basic Unit 8/16/24/32

    HERMA 400 Mechanical Parts – Basic unit 8/16/24/32 35/91 Premier Labeler Manual Spare Parts...
  • Page 36 HERMA 400 – Grundeinheit 8/16/24/32 HERMA 400 – Basic unit 8/16/24/32 Pos. Mat.-Nr. Bezeichnung Anzahl Einheit Mat. No. Description No. pcs. Unit 646904 Gehäuse L vormontiert Housing L pre-assembled St./Pcs. 646905 Gehäuse R vormontiert Housing R pre-assembled St./Pcs. 646889 Formteil Mould St./Pcs.
  • Page 37 646881 Blech 147,6x232 L Sheet metal 147.6x232 L St./Pcs. 646886 Blech 147,6x232 R Sheet metal 147.6x232 R St./Pcs. 610272 Linsenschraube M3x6 Raised cheese head screw M3x6 St./Pcs. 646915 Zwischenstück komplett 8/16 Intermediate piece complete 8/16 St./Pcs. 601127 Zwischenstück komplett 24 Intermediate piece complete 24 St./Pcs.
  • Page 38 HERMA 400 – Grundeinheit 8/16/24/32 HERMA 400 – Basic unit 8/16/24/32 38/91 Premier Labeler Manual Spare Parts...
  • Page 39 39/91 Premier Labeler Manual Spare Parts...
  • Page 40 HERMA 400 – Grundeinheit 8/16/24/32 HERMA 400 – Basic unit 8/16/24/32 Pos. Mat.-Nr. Bezeichnung Anzahl Einheit Mat. No. Description No. pcs. Unit 600132 Schwenkhebel komplett Swivel lever complete St./Pcs. Breite / width 32: St./Pcs. 23.1 600133 Hebel eloxiert Lever anodized St./Pcs.

  • Page 41: Herma 400 - Electrical And Electronic Parts

    HERMA 400 – Electrical and electronic parts 41/91 Premier Labeler Manual Electrical...
  • Page 42 42/91 Premier Labeler Manual Electrical...
  • Page 43 HERMA 400 – Elektrik und Elektronik HERMA 400 – Electrical and electronic parts Pos. Mat.-Nr. Bezeichnung Anzahl Einheit Mat. No. Description No. pcs. Unit 097642 Tastatur-Platine Keyboard circuit St./Pcs. 097645 Verteiler-Platine Distributor circuit St./Pcs. 097767 Verteiler-Platine H400 Distributor circuit H400 St./Pcs.

  • Page 44: Electrical Drawings

    Electrical Drawings The Electrical Drawings are available in PDF Format on the CD Supplied as an annex to this Manual 44/91 Premier Labeler Manual Electrical...

  • Page 45: Plc Programs

    PLC Programs The PLC Programs are available in PDF Format on the CD Supplied as an annex to this Manual 45/91 Premier Labeler Manual Electrical...
  • Page 46 Grundeinheit Basic unit Unité de base Pos. Bezeichnung Ausf. Stck. Mat.-Nr. Item Description Design Pce. Mat.-No. Pos. Désignation Version Nbre No.-mat. 1 Transportwalze komplett Transport roller complete Rouleau de transport complet 646940 601145 602584 2 Schwenkhebel komplett Swivel lever complete Levier de blocage complet 6001 32 3 Klemmstück komplett...
  • Page 47 Motorischer (Schlaufen-)Vorroller Motorized (loop-type) unwinder 1/2 Dérouleur à moteur (de boucle) Part # Position Item Description Detail Scheibe Disc Disque ø 404 mm ø 404 mm ø 404 mm 625258 ø 404 mm ø 404 mm ø 404 mm 625153 Scheibe, komplett Ring, complete Disque, complet...
  • Page 48 Scheibe Disc Disque 655755 Zahnrad z59 Gear wheel z59 Roue dentée z59 625319 Zahnrad komplett z21/43 Gear wheel complete z21/43 Roue dentée complet z21/43 625321 Zugfeder Tension spring Ressort de traction 611951 Nur Kerndurchmesser 40 mm / core diameter 40 mm only / seulement diamètre de la douille du rouleau 40 mm Motorischer (Schlaufen-)Vorroller Motorized (loop-type) unwinder Dérouleur à...
  • Page 49 H400 Rollenhalter (Gerät stehend und liegend) Rollenhalter Reel holder Porte bobine Pos. Bezeichnung Ausf. Stck. Mat.-Nr. Item Description Design Pce. Mat.-No. Rollenhalter, komplett Reel holder, complete Porte bobine, complet ø 300 mm, stehend ø 300 mm, vertical ø 300 mm, verticale L 8 (gauche) 620302 R 8 (droite)
  • Page 50 rechts right droite 620293 H400 FS 01 Eti kettenabtastu ng Sensing of label tape Unité de palpage Pos. Bezeichnung Ausf. Stck. Mat.-Nr. Item Description Design Pce. Mat.-No. Pos. Désignation Version Nbre No.-mat. 1 Etikettenabtastung Label sensing Indexage d’étiquettes mit Steckverbinder with connector avec fiche FS 01...
  • Page 51 • „High“ auf Etikett / „high“ on label / „high“ sur l’étiquette • Bei Feinverstellung / for vernier adjustment / pour réglage micrométrique • Für Metalletiketten / for metallic labels / pour étiquettes métallisées H400 Optoelektronische Abtastung Eti kettenabtastu ng Sensing of label tape Unité...
  • Page 52 Formteil Mould Préformé 646226 Stift Cheville 646254 5a Zylinderschraube M4 x 10 Cheesehead screw M4 x 10 Vis à tête cylindrique M4 x 10 646763 5b Druckstück, federnd Thrust piece, elastique Membre de pression, élastique 646637 Sicherungsscheibe Circlip Circlip 610778 Rändelmutter M4 Knurled nut M4 Ecrou moleté...
  • Page 53 Pos. Bezeichnung Ausf. Stck. Mat.-Nr. Item Description Design Pce. Mat.-No. Pos. Désignation Version Nbre No.-mat. 1 Schwenkzunge, komplett Pivot beak complete Languette pivotante, complet ohne Walze without roller sans rouleau 690420 690425 2 Andrückeinheit, komplett Application unit complete Unité d’application, complet ohne Walze without roller sans rouleau...
  • Page 54 H 400 Bewegliche Ablösekante Typ T Bewegliche Ablösekante Typ T Moving beak Type T Languette de distribution escamotable Type T Pos. Bezeichnung Ausf. Stck. Mat.-Nr. Item Description Design Pce. Mat.-No. Pos. Désignation Version Nbre No.-mat. Zylinder DPZJ... Cylinder DPZJ... Cylindre DPZJ... 614269 2 Klemmleiste Terminal strip...
  • Page 55 H400 Querabzug Transverse transfer system Dispositif de transfert latéral Pos. Bezeichnung Ausf. Stck. Mat.-Nr. Item Description Design Pce. Mat.-No. Pos. Désignation Version Nbre No.-mat. 1 Querabzug, Transverse transfer system, Dispositif de transfert latéral, ohne Saugleiste without vacuum strip sans suceur 693266 2 Saugleiste komplett Vacuum strip complete...
  • Page 56 Trägerbandaufwicklung Backing paper take-up unit Enroulement du papier-support Pos. Bezeichnung Ausf. Stck. Mat.-Nr. Item Description Design Pce. Mat.-No. Pos. Désignation Version Nbre No.-mat. Rundriemen 5 x 495 Round belt 5 x 495 Courroie ronde 5 x 495 093559 Stange Barre 091683 091810 Rolle komplett...
  • Page 57 H400 Winder-System: Motorische Trägerbandaufwicklung Trägerbandaufwicklung Backing paper take-up unit Enroulement du papier-support Pos. Bezeichnung Ausf. Stck. Mat.-Nr. Item Description Design Pce. Mat.-No. Pos. Désignation Version Nbre No.-mat. 1 Scheibe ø 300 mm Disc ø 300 mm Disque ø 300 mm 621210 2 Rolle komplett Roller complete...
  • Page 58 H400 Farbbandstempler Farbbandstempler Ribbon-stamping unit Composteur à ruban-encreur Pos. Bezeichnung Ausf. Stck. Mat.-Nr. Item Description Design Pce. Mat.-No. Pos. Désignation Version Nbre No.-mat. Rolle für Farbband Roller for in k-ribbon Rouleau pour ruban-encreur 30 mm 30 mm 30 mm 091616 45 mm 45 mm 45 mm...

  • Page 59: Labeller Assemblies

    Labeller Assemblies 59/91 Premier Labeler Manual Assemblies...
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  • Page 90: Contact Information

    Contact Information For Spare Parts or Technical Help please contact us with the following information: Aesus Labelling Systems, Aesus Labelling Systems – DL-Tech 16871 Hymus Blvd. Kirkland Montréal, Quebec Canada H9H 3L4 (514) 694-3439 Fax (514) 694-4107 contactus@aesus.com info@shrinksleever.com www.aesus.com www.shrinksleever.com...

  • Page 91: Some Of The Other Machinery Manufactured By Aesus Packaging & Labelling Systems

    Some of the other Machinery Manufactured by Aesus Packaging & Labelling Systems Please Visit our website www.aesus.com www.shrinksleever.com see our complete list of machinery! Tamper Evident Neck High Speed Shrink Sleever 12 Head Liquid Filler Twin Head Auger Filler Bander...

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