EASTMAN ES-INV-TPH4K User Manual

Energy storage system - three phase
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USER MANUAL
Energy Storage System - Three Phase
INVERTER: ES-INV-TPH4K, ES-INV-TPH5K, ES-INV-TPH6K, ES-INV-TPH8K, ES-INV-TPH10K.
BATTERY: ES-BAT-4.8S

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Summary of Contents for EASTMAN ES-INV-TPH4K

  • Page 1 USER MANUAL Energy Storage System - Three Phase INVERTER: ES-INV-TPH4K, ES-INV-TPH5K, ES-INV-TPH6K, ES-INV-TPH8K, ES-INV-TPH10K. BATTERY: ES-BAT-4.8S...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION 1.1 Content and Structure of this Document ..................1.2 Target Group ..............................................1.3 Levels of Warning Messages ..................1.4 Definition of Abbreviations and Nouns SAFETY 2.1 Intended Use ..........................2.2 Safety Instructions For Battery ........................................
  • Page 3 ......................5.3 Requirements For Mounting ......................5.3.1 Basic Requirements ..................5.3.2 Mounting Environment Requirements ................... 5.3.3 Mounting Structure Requirements ................. 5.3.4 Mounting Angle And Stack Requirement ....................5.3.5 Mounting Space Requirements 5.4 Preparing Tools And Instruments ....................5.5 Mounting The Product .........................
  • Page 4 MAINTENANCE AND TROUBLESHOOTING 9.1 Routine Maintenance ........................ 9.2 Troubleshooting ......................... 42 ....................9.2.1 Inverter Error Troubleshooting ..................9.2.2 Battery Protection Troubleshooting ....................9.2.3 Battery Error Troubleshooting UNINSTALLATION & RETURN 10.1 Removing The Product ......................10.2 Packing The Product ......................... 10.3 Disposing Of The Product ......................
  • Page 5: Introduction

    01 INTRODUCTION 1.1. Content And Structure Of This Document This document is valid for: Inverter: ES-INV-TPH4K, ES-INV-TPH5K, ES-INV-TPH6K, ES-INV-TPH8K, ES-INV-TPH10K. Ba�ery: ES-BAT-4.8S. This document describes the moun�ng, installa�on, commissioning, configura�on, opera�on of the product as well as the opera�on of the product user interface.
  • Page 6: Safety

    Eastman. Unauthorized altera�ons will void guarantee and warranty claims. Eastman shall not be held liable for any damage caused by such changes. Any use of the product other than that described in the Intended Use sec�on does not qualify as appropriate.
  • Page 7: Important Safety Instructions

    1. Inhala�on: Leave the contaminated area immediately and seek medical a�en�on. 2. Eye injuries: Rinse eyes with running water for 15 minutes and seek medical a�en�on. 3. Skin injuries: Wash the contacted area with soap thoroughly and seek medical a�en�on. 4.
  • Page 8: Symbols Explanation

    • Do not open the ba�ery pack. • Do not install or operate the ba�ery pack in poten�ally explosive atmosphere or areas of high humidity. • If moisture has penetrated the ba�ery pack (e.g. due to a damaged housing), do not install or operate the ba�ery pack.
  • Page 9 Beware of hot surface The product can get hot during opera�on. Danger to life due to high voltages in the inverter, observe a wai�ng �me of 5 minutes. Prior to performing any work on the inverter, dis-connect it from all voltage sources as described in this document.
  • Page 10: Product Introduction And Application Scenarios

    The product passes the cer�fica�ons of the UN38.3. 03 PRODUCT INTRODUCTION AND APPLICATION SCENARIOS 3.1. Nomenclature introduction Name Designa�on in this document ES-INV-TPH4K 4kW Three-Phase Energy Hybrid Inverter ES-INV-TPH5K 5kW Three-Phase Energy Hybrid Inverter ES-INV-TPH6K 6kW Three-Phase Energy Hybrid Inverter...
  • Page 11: Inverter Display Interface Introduction

    Posi�on Designa�on Backup Connector Grid Connector Grounding Point PV Switch PV Connectors BAT Connectors Ba�ery Circuit Breaker* Communica�on Ports(CAN/RS485,BMS, LAN, METER, DRM**, AUX) Wi-Fi Port LCD Display *All breakers of the product are switched off when shipped. **The DRM is only for regions with AS/NZW 4777.2 safety regula�ons. 3.3.2.
  • Page 12 >>>> Grid <<<< Grid interface displays the real-�me >U1 230.2V informa�on on the u�lity grid side: 2.0A voltage U1, current I1, frequency F1, PInv, PMeter AC, PMeter DC. 49.99Hz >>>> Grid <<<< Grid interface displays the real-�me >U2 230.2V informa�on on the u�lity grid side: 2.0A voltage U2, current I2, frequency F2, PInv, PMeter AC, PMeter DC.
  • Page 13: Display Content Of Sub-Menu History Item

    >>>> Comm <<<< >BMS Communica�on interface displays the real-�me communica�on situa�on of BMS, Net, MeterGrid and MeterDC. MeterGrid 3.3.2.3 Display Content of Sub-Menu History Item >>>> History <<<< >Grid Consump History menu contains seven sub-menus: Grid Consump�on, INV Gen., BAT Gen., PV Gen., Grid Charge, PV Charge, Error Logs. INV Gen.
  • Page 14: Display Content Of General Setting Item

    >> Information < Check the inverter so�ware version. >Inverter Ver.: 3.3.2.4 Display Content of General Setting Item > New Password < Step1: Click se�ng and enter the password. The installa�on's password is a four-digits password: 1111, a�er four-digits > password was correctly input, you can enter into the main Se�ng interface (administrator permissions).
  • Page 15: Overloaded State

    >>> Work Mode << >>>> Safety <<<< >UPS Reserve SOC > Country AS4777 Step14: Set the UPS Reserve SOC, it Step15: Click Safety in the se�ng menu. Set safety standard.For example: means how much ba�ery energy to AS4777 for Australia, VDE4105 for Germany, CEI0_21 for Italy, G83_2 for reserve for UPS func�on.
  • Page 16: Battery Introduction

    3.3.3. Battery Introduction Ba�ery pack appearance and dimensions of ES-BAT-4.8S ES-BAT-4.8S Connec�on area overview of ES-BAT-4.8S Posi�on Designa�on BMS COM 1 Ba�ery Posi�ve Power Connector Grounding Ba�ery Circuit Breaker BMS COM 2 (with terminal resistance) Ba�ery Nega�ve Power Connector Ba�ery LED Display...
  • Page 17: Application Scenarios

    60%<SOC≤90% 90%<SOC≤100% 3.4. Application Scenarios Storage System (includes inverter ES-INV-TPH4K, ES-INV-TPH5K, ES-INV-TPH6K, ES-INV-TPH8K, ES-INV-TPH10K and ba�ery ES-BAT-4.8S) can be applied in DC-coupled systems (mostly new installa�on), AC-coupled systems (mostly retrofit), Hybrid-coupled systems (mostly retrofit, and increase the PV capacity), and Off-grid (with Generator) systems as the following...
  • Page 18: Storage And Transport

    Hybrid-coupled Storage System Indicates a power cable Indicates a signal cable Backup Critical Loads Inverter kW·h Grid Grid Meter Grid Normal Loads kW·h Battery Pack PV Meter PV Inverter Hybrid-coupled Storage System – Scheme Off grid Storage System Indicates a power cable Indicates a signal cable Backup Critical Loads...
  • Page 19: Battery Storage

    The inverter should be stored in a clean and dry place and be protected from dust and water vapor corrosion. A maximum of six inverters can be stacked. To avoid personal injury or device damage, stack inverters with cau�on to prevent them from falling over. During the storage period, check the inverter periodically.
  • Page 20: Scope Of Delivery

    Before unpacking the product, check the outer packing for damage, such as holes and cracks. If any damage is found, do not unpack the product and contact your dealer as soon as possible. 5.2. Scope of Delivery Check the scope of delivery for completeness and any externally visible damage. Contact your distributor if the scope of delivery is incomplete or damaged.
  • Page 21: Scope Of Delivery For Wall Bracket Installation(Optional)

    5.2.2. Scope of Delivery for Wall Bracket Installation(Optional) Inverter Horizontal Beams TOP Cover Right Cover cable Cover Inverter (X1) of Wall Bracket (X1) (X1) (X1) (X1) ST6*55 × Support Plate for Support Stud for Grid Backup Wall Anchor (X1) Cable Cover (X1) Right Cover (X1) Connector (X1) Connector (X1)
  • Page 22: Scope Of Delivery For Battery Bw-Bat-4.8S Installation

    5.2.4. Scope of Delivery for Battery ES-BAT-4.8S Installation Ba�ery Connec�ng plate Right holder for Ba�ery Le� cable Wall bracket for wall brackets wall bracket (X1) cover (X1) (X1) (X2) (X1) Le� holder for Wall anchor Small gasket Large gasket Grounding cable wall bracket ST6*55 screw M5×12*...
  • Page 23: Basic Requirements

    Do not mount the energy storage system in poten�ally explosive atmospheres. 5.3.1. Basic Requirements The Eastman Inverter and Ba�ery system is suitable for indoor and outdoor use. • Do not install the inverter in a place where a person can easily touch it because its housing and •...
  • Page 24: Mounting Space Requirements

    5.3.5. Mounting Space Requirements Reserve sufficient clearance around the product to ensure sufficient space for installa�on, • maintenance and heat dissipa�on. The side clearance is a recommenda�on. Keep the clearance as short as you can if there is no • influence to the opera�on and maintenance.
  • Page 25: Mounting The Product

    Marker Measuring tape Bubble or digital level Personal Safety gloves Safety goggles An�-dust respirator Protec�ve Equipment 1.2×75mm SW 8 Safety shoes Flat-Head Screwdriver Socket Wrench 5.5. Mounting the Product 5.5.1Mounting the Battery ES-BAT-4.8S (1)Wall bracket installa�on 2.5Nm 2.5Nm...
  • Page 26 ②(b) ③ (X1) ①(a) 5~10mm (a) This recommended value is for the loca�on which is the middle hole of the wall bracket for the bo�om ba�ery. (b) Ensure that the wall bracket is mounted horizontally using a spirit level before securing the wall NOTICE bracket.
  • Page 27 2.5Nm Note: Don't install the bracket upside down. 2.5Nm 2.5Nm Wall-Mounted Ba�ery Disassembling Risk of injury due to the weight of the ba�ery CAUTION Incorrectly li�ing or dropping the ba�ery during transporta�on, moun�ng, or disassembling may lead to injuries. • Transport and li�...
  • Page 28 the le�. Once the contour of the round hole of the upper le� handle is close with the le� edge of the front cover, carefully li� the ba�ery forward and off the wall bracket. (2)Base Installa�on (Op�onal) 2.5Nm Level Ensure that the base is mounted horizontally using a spirit level before securing the base fixing bracket.
  • Page 29 2.5Nm 2.5Nm 2.5Nm 2.5Nm 1.5Nm 2.5Nm...
  • Page 30 (X2) 1.5Nm Note: Be careful to prevent dust before drilling the wall 2.5Nm (a) This recommended value is for the loca�on which is the middle hole of the wall bracket for the bo�om ba�ery. For moun�ng mul�ple ba�eries, please follow as above steps. If you will install extra ba�eries by side, please keep the distance between two ba�eries greater than 300mm.
  • Page 31: Mounting The Inverter

    5.5. Mounting the Inverter a.Fit the le� and right side brackets onto the top of the ba�ery. b.A�ach the inverter to the moun�ng bracket. Mount the suppor�ng bracket at the bo�om of the inverter(M5*12 2.0N.m PH2). Step 1 Step 2 T20×150mm 2.0N.m Left Support Foot...
  • Page 32: Connecting Additional Grounding

    Conductor Cross Outer Cable Type Source Sec�on Area Diameter Range Standard PV cable in Ba�ery Delivered with the the industry (reom- power cable ES-BAT-4.8S : 10mm ba�ery mended type:PV1-F) Standard network cable Ba�ery in the industry (recom- 0.12 ~ 0.2 mm Delivered with the communica- mended type: Cat5e,...
  • Page 33: Ac Connection

    External grounding points are provided at the le� side of the inverter. Prepare M5 OT terminals, strip the grounding cable insula�on, insert the stripped part of the grounding cable into the ring terminal lug and crimp using a crimping tool. Connect the OT terminal to grounding point using the torque 2.0 N.m with TX20 screwdriver.
  • Page 34: Grid And Backup Connection

    AC connec�on recommenda�on for 4kW Descrip�on Max. Current Breaker Type for 4kW Recommend cable cross sec�on Grid Side 11.6A 2.5~6mm² Backup Side 8.7A 2.5~6mm² AC connec�on recommenda�on for 5kW Descrip�on Max. Current Breaker Type for 5kW Recommend cable cross sec�on Grid Side 14.5A 2.5~6mm²...
  • Page 35: Electricity Meter Connection

    The steps for backup connec�on are similar as grid connec�on. NOTE Do not install the grid and backup connector on the inverter. Disassembly the Grid/Backup Connector Grid Turn the lock counterclockwise as shown 1.2×75mm Remove the female end of the cable to unlock the account Use the flat-head screwdriver installation icon to flip the unlock lock...
  • Page 36 Lead the meter cable through the cable gland of the COM connec�on cover, don’t �ghten the swivel nuts of the cable glands. Insert the RJ45 plugs to the meter communica�on port. DTSU666(with CT) Grid CT Grid CT The other steps for meter(without CT) DSTU666-3*230V 5(80)A connec�on as follows: Wiring at Three-phase feed in (Hybrid) 2 32 5 35 8 38 11 12 DTSU666...
  • Page 37: Configuring The Chint Meter

    Wiring at Three-phase feed in (AC) 2 32 5 35 8 38 11 12 DTSU666 GRID METER 13 14 16 17 19 21 24 25 Loads 2 32 5 35 8 38 11 12 DTSU666 PV METER BAT+ 13 14 16 17 19 21 24 25 RJ45 6B-(G) 24 3A+(G/W)
  • Page 38: Pv Connection

    When the meter is used as PV meter, please follow the steps below to complete the address se�ng. Meter Se�ng on Eastman Cloud Step 1: When the system work mode is selected as DC, click the bu�on under the "Grid Meter" to turn the "Meter"...
  • Page 39: Electrical Connection Between The Inverter And Battery Packs

    Step 1 Step 2 Step 3 click 2.6-2.9N.m Check the polarity of the PV strings Check the open-circuit voltage of the PV strings which should be less than 950V Step 4 Step 5 Step 6 click click Disassembly the PV Connectors Step 1 Step 2 6.5.
  • Page 40: Electrical Connection Between Batteries

    Danger to life due to short-circui�ng of the ba�ery DANGER Touching the short-circuit connec�on of the ba�ery results in death or lethal injuries due to electric shock and massive energy release. • Switch off the ba�ery breaker which is located on the right side of the ba�ery. •...
  • Page 41: Aux/Lan/Drm、Rrcr/Meter/Rs485/Bms Connection

    Inverter BMS(INV) BAT+ (INV) BAT- Bat+ Battery M5*10 2.5Nm BMS Communication Cable Bat- Accessory of cables with the (*) are for ba�ery expansion installa�on which need to be purchased addi�onally. 6.5.3. AUX/LAN/DRM、RRCR/Meter/RS485/BMS Connection For other communica�on (AUX, LAN, RRCR, DRM, Meter, RS485) connec�on, please follow the below steps.
  • Page 42: Powering On And Off The System

    A A UX RJ45 Plug Cable cross section: 0.5 ~ 1.3 mm² 12 3 45 6 78 Stripping Length: 10 ~ 12 mm RJ45 Plug 1.2×75mm 1.2N.m T568B 3. Place the COM connec�on cover against the inverter housing and �ghten the 4 screws, at last secure the swivel nut of the cable glands.
  • Page 43: Commissioning

    08 COMMISSIONING 8.1. Checking Before Power-On Check Item Acceptance Criteria The moun�ng space is proper, and the moun�ng Moun�ng environment environment is clean and �dy, without foreign objects. Ba�ery pack and The ba�ery pack and inverter are mounted cor- inverter moun�ng rectly, securely, and reliably.
  • Page 44: Connect The Grid / Backup Connector And Mounting The Cable Cover

    Step 1 Step 2 location hole 8.2.1.3. Connect the Grid / Backup Connector and Mounting the Cable Cover Step 1 Backup Backup Grid Grid Step 2 Step 3 location hole 8.2.2. Installing the Inverter with Wall Bracket (Optional) 8.2.2.1. Installing the Inverter Small Spirit Level Step 1 SW 8...
  • Page 45: Mounting The Right Cover And Cable Cover

    8.3. Mounting the Right Cover and Cable Cover Step 1 Step 2 Step 3 Step 4 Step 5 Backup 8.4. Install the Wi-Fi Module. Remove the Wi-Fi protec�on cover and screw the Wi-Fi module. Align gaps A�er finishing electrical connec�on of energy storage system, do the following opera�ons. •...
  • Page 46: Maintenance And Troubleshooting

    9 MAINTENANCE AND TROUBLESHOOTING 9.1. Routine Maintenance Normally, the energy storage system need no maintenance or calibra�on. However, in order to maintain the accuracy of the SOC, it is recommended to perform a full charge calibra�on for SOC (charging ba�ery un�l the charging power is 0) on the ba�ery at regular intervals (such as two weeks).
  • Page 47 Check whether the actual ba�ery voltage 100025 BAT_OVP exceeds the ba�ery charging cut-off voltage by more than 20V. Check whether the actual ba�ery voltage is BAT_UVP 100026 lower than the ba�ery discharge cut-off voltage. 1. Use a mul�meter to test the impedance of the off...
  • Page 48 Check whether ba�ery posi�ve and nega�ve 110019 Bat Reverse connec�ons are reversed. 110021 Grid Loss 1. Wait for the Grid power return to normal. 110022 Grid Volt 2. If Grid is normal, check the connec�ons to the grid terminal. 3. Restart system, if error s�ll exists, please call 110023 Grid Freq the service center.
  • Page 49: Battery Protection Troubleshooting

    110051 Reduce PBy Over Freq Wait for the Grid power restore to normal. 110052 Reduce PBy Over Volt Wait for the Grid power restore to normal. Wait for the inverter temperature returns to Reduce PBy Over Temp 110053 normal. 110054 Wait for the Grid power restore to normal.
  • Page 50: Battery Error Troubleshooting

    Over-current charge Wait for automa�c recovery. If the Over-current discharge Yellow problem is not be solved yet, plea- se call the service center. LEDs on or Yellow Cell overvoltage LEDs flash once per Stop discharging and call the serv- second. Cell undervoltage ice immediately.
  • Page 51: Uninstallation & Return

    Dispose of the packaging and replaced parts according to the rules at the installa- �on site where the device is installed. • Do not dispose the product with normal domes�c waste. 11 SPECIFICATION 11.1. Datasheet of Inverter Item ES-INV-TPH4K ES-INV-TPH5K ES-INV-TPH6K ES-INV-TPH8K ES-INV-TPH10K Input DC (PV side) Recommended 8000W...
  • Page 52 Start-up voltage 85 V MPPT voltage 140 ~ 950 V range Max. Input 16 A / 16 A / 16 A Current Per MPPT Max. Short Circuit 24 A / 24 A / 24 A Current Per MPPT MPPT Number Max Input Strings Number Per MPPT Ba�ery...
  • Page 53 Input AC (Grid side) Rated Output 4 kW 5 kW 6 kW 8 kW 10 kW Current Rated Frequency 50 / 60 Hz Rated Input Power 8 kW 10 kW 12 kW 16 kW 20 kW Max. input current 17.4 23.2 11.6 14.5...
  • Page 54 Protec�on An�-Islanding Integrated Protec�on Insula�on Resistor Integrated Detec�on Residual Current Integrated Monitoring Unit Output Over Integrated Current Protec�on Output Short Integrated Protec�on Output Overvoltage Integrated Protec�on DC Reverse Polarity Integrated Protec�on PV Overvoltage Integrated Protec�on PV Switch Integrated Ba�ery Breaker Integrated General data Dimensions...
  • Page 55: Datasheet Of Battery

    Safety/ EMC IEC/EN 62109-1, IEC/EN 62109-2 Standard Features PV Connec�on Vaconn D4 connectors Grid Connec�on Plug in connector Back-up Connec�on Plug in connector BAT Connec�on Amphenol H4 connectors Communica�on LAN, Wi-Fi Warranty 5 years standard 11.2. Datasheet of Battery Model ES-BAT-4.8S Ba�ery type LFP (LiFePO4)
  • Page 56 Opera�ng Charge: 0<T<50℃ / Discharge: -10<T<50℃ temperature range System voltage, current, cell voltage, Monitoring parameters cell temperature, PCBA temperature BMS communica�on System Safety IEC62619/IEC62040 5 Years product warranty, Warranty 10 Years performance warranty Transporta�on UN38.3 * Max. charge/discharge current dera�ng will occur related to temperature and SOC. Appendix 1: System Overview Please see the following wiring diagram of the system principle, divided into European and other regions.
  • Page 60 www.eastmanworld.com | marketing@eastmanworld.com...

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