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GeD HMP 610 Instructions Manual

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Instructions-Parts
HMP 610
For applying hot melt sealant and adhesive materials from 55 gallon (200 liter) drums. For
professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
Important Safety Instructions
Read all warnings and instructions in this manual
and in related manuals before using the equipment.
Save these instructions.
Maximum Operating Temperature 400°F (204°C)
See page 7 for model information.
See Technical Specifications, page 110, for maximum
working pressures.
IM-0113 Rev. A
3143485

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Summary of Contents for GeD HMP 610

  • Page 1 Instructions-Parts HMP 610 IM-0113 Rev. A For applying hot melt sealant and adhesive materials from 55 gallon (200 liter) drums. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. Important Safety Instructions Read all warnings and instructions in this manual and in related manuals before using the equipment.

  • Page 2: Table Of Contents

    Grounding ......21 HMP 610 Supply Unit ....71 Connect Secondary System .
  • Page 3 Accessories and Kits ..... . 87 Wiper Kits ......87 Applicators and Dispense Valves .

  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 5 Warnings WARNING THERMAL EXPANSION HAZARD Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury. • Open a valve to relieve the fluid expansion during heating. •...
  • Page 6 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system com- ponent.

  • Page 7: Models

    Models Models The model number, U83410, stamped on your system defines the equipment in the following categories. See Technical Specifications, page 110, for maximum working pressure. Series Frame Size Zone Pump Platen Platen Drum Air/Electric Config Ratio Style Seal Clamp Code A Frame Size 55 Gallon (200 Liter)

  • Page 8: Related Manuals

    ® Check-Mate 800 Pump, Repair-Parts ® Check-Mate 800 Throat Seal Repair Kit, Repair-Parts Ram Manual HMP 610 Pneumatic and Hydraulic Ram, Instructions-Parts Accessory and Kit Manuals Heated Hose, Instructions-Parts Heated Hose, Instructions-Parts Wiper Kits, Repair-Parts Air-Operated Dispense Valves, Instruc- tions-Parts...

  • Page 9: Component Identification

    Component Identification Component Identification R, S ti24544a . 1: HMP 610 Pneumatic Key: Lift Strap Positions Electrical Power Input Multi-Zone Low Power Temperature Control Module Air Motor (MZLP) Ram Plate Bleed Stick Light Tower Drum Blow Off Valve (behind ram plate bleed stick)

  • Page 10: Integrated Air Controls

    Component Identification Integrated Air Controls . 2: Integrated Air Controls Key: CA Main Air Slider Valve CH Blowoff Pressure Gauge Turns air on and off to the entire system. When closed, Displays the blowoff pressure. the valve relieves pressure downstream. Can be locked in CJ Blowoff Air Regulator the closed position.

  • Page 11: Electrical Control Enclosure

    Component Identification Electrical Control Enclosure Back Panel With Transformer . 3: Electrical Enclosure Key: DA Multi-Zone Low Power Temperature Control Module DG Platen SSR (65A) (MZLP) DH Platen Contractor DB Ventilation Grill DJ Platen Fuse DC Electrical Control Panel DK Transformer Circuit Breaker DD Automatic Wiring Board (AWB) DL Transformer Fuse DE Power Supply (24V)

  • Page 12: Advanced Display Module (Adm)

    Component Identification Advanced Display Module NOTICE (ADM) To prevent damage to the softkey buttons, do not The ADM display shows graphical and text information press buttons with sharp objects such as pens, plastic related to setup and spray operations. For detail on the cards, or fingernails.
  • Page 13 Component Identification . 5: Back View Part Number and Identification Label USB Interface CAN Cable Connection (Power Supply and Communication) Module Status LEDs Light Tower (Optional) Software Token Access Panel Table 1 ADM LED Status Descriptions Conditions Description System Status Green Solid Run Mode, System On Green Flashing...

  • Page 14: Screen Components

    Component Identification Screen Components 1. Screen Order 2. Current date and time 3. Operating Mode 4. Faults, Status 5. MZLP Plug Identifier 6. Zone Setpoint Temperature 7. Zone Actual Temperature Operating Mode Description Component Status System Off The system does not have power. •...

  • Page 15: Overview

    Heat Control Zone The HMP 610 has 4, 8, or 12 heat zones. Zones for the Heated Drum Platen and the Heated Pump are not included in the zone count. Zones 1 and 2, 3 and 4, 5 and 6, 7 and 8, 9 and 10, and 11 and 12 are each avail- able through 12-pin connectors.

  • Page 16: Setup

    Setup Setup 1. Unpack the Ram 5. Make sure there is easy access to an appropriate electrical power source. The National Electrical 2. Locate and Install the Ram Code requires 3 ft (0.9 m) of open space in front of the electrical panel.

  • Page 17: Mechanical Setup

    Setup Mechanical Setup 4. Ensure Drum Low and Empty Sensors (C) are mounted as shown. 1. Fill displacement Pump wet cup 2/3 full with Throat NOTE: The Drum Low and Empty Sensors are used to Seal Liquid (TSL™) for Butyl and PSA materials. indicate that a drum is empty.

  • Page 18: Install Heated Hose

    Setup Install Heated Hose 5. For proper operation, cables must be plugged into zones 1–2 and 3–4 at all times. To connect a hose to a fluid control device or heated 6. Install cap on any unused MZLP electrical connec- manifold.

  • Page 19: Connect Multiple Devices

    Setup Connect Multiple Devices • Connect fluid control devices to a heated hose or the Electrical Enclosure. Use accessories if neces- sary. If your application requires multiple fluid control devices: • Setup all heat zones on Heat-A and Heat-B • Connect heated hose electrical connections to the screens.

  • Page 20: Connect Power

    3. Connect the ground wire to the ground lug. Have a N•m). qualified electrician check the resistance between each HMP 610 system ground and the true earth Table 2 Electrical Requirements ground. The resistance must be less than 0.1 ohms.

  • Page 21: Grounding

    Improper grounding can cause electric shock. Grounding provides an escape path for the electric A secondary system is HMP 610 supply system that current. connects to the primary HMP 610 system, with the ADM.

  • Page 22: Check Sensor Resistance

    Setup Check Sensor Resistance Table 3 RTD Sensors RTD Range MZLP MZLP Plug Component (Ohms) Ram Plate 100 +/- 2 Fluid Pump 100 +/- 2 To reduce risk of injury or damage to equipment, con- Heated duct these electrical checks with the Main Power 100 +/- 2 Accessory 1 Switch OFF.

  • Page 23: Check Heater Resistance

    Setup Check Heater Resistance To reduce risk of injury or damage to equipment, con- duct these electrical checks with the Main Power Switch OFF. 1. Turn Main Power Switch OFF. 2. Make electrical resistance checks for the compo- nents. 3. Replace any parts whose resistance readings do not comply with the ranges listed in tables.

  • Page 24: Select Adm Settings

    Setup Select ADM Settings 5. Set primary system setpoint and setback tempera- tures for the Pump, Platen, and heat zones on the Heat-A-screens. NOTE: See Appendix A - ADM, page 96 for detailed ADM information, including general operation. 1. Turn Main Power Switch ON. 2.
  • Page 25 Setup 9. To setup the optional Schedule function, see Schedule, page 38. The schedule function allows the system to automatically enable and disable heating and setback at specified times. 10. Optional: Set any remaining settings in the Setup screens before using the system. These are not required for system operation, but include useful functions.

  • Page 26: Connect Plc (Hard Wired Interface Version)

    Setup Connect PLC (Hard Wired Table 7 Output Error States Interface Version) Error State Bit High Error State Bit Low Machine is good, no errors are present Active Unit Drum A PLC can control and monitor all items shown in the Active Unit Drum Customer Digital Inputs and Outputs shown on the Diag- Empty...
  • Page 27 Setup NOTE: Each connector has four signals. The MZLP board specifies the input range for each signal. See the following table for pin assignments. . 14 H1 Customer Input Signal H2 Customer Output Signal Inputs: High: 10–30 VDC, Low: 0–5 VDC. Inputs func- tion without concern for polarity.
  • Page 28 Setup PLC Connections Block Diagrams The following block diagrams show how to connect cus- tomer inputs and outputs to the MZLP. For convenience, each system ships with connector kit 24P176. If a con- nector is lost or damaged, order kit 24P176 for replace- ments.
  • Page 29 Setup . 16: Customer Output IM-0113 Rev. A...

  • Page 30: Operation

    If necessary, check which may cause the material to fail or perform poorly. with GED or the material supplier for a recom- The system was factory- tested using a light soluble mended solvent.

  • Page 31: Load Material

    Operation Load Material 4. Fill displacement pump wet cup 2/3 full with Throat Seal Liquid (TSL™) for Butyl and PSA materials. NOTICE ® NOTE: Use IsoGuard Select (IGS) (part no. 24F516) To prevent damage to Platen wipers, do not use a drum for PUR or reactive Polyurethane material.

  • Page 32: Heat Up System

    Operation Heat Up System 7. Remove the Ram Plate Bleed Stick (R). To reduce the risk of bursting a hose, never pressur- ize a hot melt system before turning on the heat. The air will be locked from the Air Motor until all tempera- ture zones are within a preset window of the tempera- ture setpoints.

  • Page 33: Prime Pump

    Operation Prime Pump 3. Adjust the Air Motor Slider Valve (CM) to the open position. 1. Ensure that the system has completed the heat soak cycle. The display status bar should read Active. 2. Adjust the Air Motor Air Regulator (CK) to 0 psi. 4.
  • Page 34 Operation For Tandem Operation 6. If a new drum was installed and the unit is equipped with proximity sensors, press the Pump Ready but- Complete steps 1-5 on page 33 for the inactive unit. Note that the heat will remain on for the inactive unit .

  • Page 35: Prime System

    Operation Prime System 7. Close the Main Air Slider Valve (CA) and release the trigger lock. 8. Engage the trigger lock. 1. Close the Main Air Slider Valve (CA). 2. If using a manual gun, lock the dispense valve trig- ger open by pulling and securing the trigger using .

  • Page 36: Pressure Relief Procedure

    Operation Pressure Relief Procedure 3. Set the Ram Director Valve (CC) to the neutral posi- tion. Follow the Pressure Relief Procedure When- ever you see this symbol. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before clean-...

  • Page 37: Stop Controls

    Operation Stop Controls NOTE: If work needs to be performed on the Ram por- tion, perform the following additional steps to relieve any trapped air in the inactive portion of the Ram. Normal Stop Control 9. Validate that the Heated Pump is fully supported To stop all electrical and most pneumatic processes, and is resting on the bottom plate.

  • Page 38: Shutdown

    Operation Shutdown 1. Press to disable the heaters and Pump. The screen will say “Inactive”. If using the Schedule function, the heaters and Pump will be disabled automatically at the set time. Only press disable the heating system before the set time. If the heaters were manually disabled, the Schedule func- tion will automatically enable them at the next set time.
  • Page 39 Operation The event will appear gray on the screen when it is dis- abled. To re-enable an event, navigate to the event and press The event will appear red (system off), yellow (system setback), or green (system on). If no events are needed, turn the Main Power Switch OFF to prevent system from automatically enabling and disabling the heaters.

  • Page 40: Change Drums

    Operation Change Drums All systems include Low/Empty Sensors: • The air will shut off to prevent the Pump from cavita- tion. If the Light Tower kit is installed, a solid red light indicates that the pail is empty and ready to change.
  • Page 41 Operation Excessive air pressure in the material drum could cause the drum to rupture, causing serious injury. The Platen must be free to move out of the drum. Never use drum blowoff air with a damaged drum. 4. Release the blowoff air button and allow the Ram to rise to its full height.

  • Page 42: Troubleshooting

    Troubleshooting Troubleshooting Light Tower (Optional) Signal Description Red Light Off If green light is also off, system power may be off or system operating mode is Inactive. If green is on or flashing, there are no active errors Red Light On User interaction required —...

  • Page 43: Error Codes

    Troubleshooting Error Codes The last digit of the error code indicates which system component the error applies. The “#” (pound) character indicates the code applies to multiple system compo- There are three types of errors that can occur. Errors are indicated on the display as well as by the optional nents.
  • Page 44 Troubleshooting Code Description Type Cause Solution A3MF AWB Clean Fan Filter Alarm Clean inlet screen. Cooling inlet screen is dirty A4 _ High Current Unit _ Alarm Defective or Verify accessory is rated for 240 VAC. Zone _ shorted to Verify heater resistance and check for shorts to ground on ground.
  • Page 45 Troubleshooting Code Description Type Cause Solution CCAG Comm. Error, Alarm CGM Module Power removed from Gateway. Restore power. Gateway is no longer Rotary switch on Gateway changed to positions responding between 2 and 8 (must be in 0, 1, or >8 positions).
  • Page 46 Troubleshooting Code Description Type Cause Solution DC X Pump Diving Alarm Pump is trying Adjust the drum empty level sensor to detect an to feed empty state. adhesive, no Ensure the Ram Director Valve is in the down adhesive to position and sufficient air is forcing the Ram feed.
  • Page 47 Troubleshooting Code Description Type Cause Solution T3 _ High Temp. Unit _ Deviation Temperature Change High Temp Deviation Offset. Zone _ reading has Verify setpoint upstream is not hotter than this risen too high zone’s setpoint. T4C# Alarm Ensure inlet and outlets are not obstructed. AWB Temperature Cooling fan not Runaway...
  • Page 48 Troubleshooting Code Description Type Cause Solution V8M# No Line Voltage Alarm Incoming line Verify transformer has the correct tap selected. MZLP _ voltage is less Verify CB-1 or FU-4, FU-5, and FU-6 are not than 100 VAC. tripped/blown. Verify RCD-1 is not tripped. Measure incoming power with system unplugged.

  • Page 49: Ram Troubleshooting

    Troubleshooting Ram Troubleshooting Problem Cause Solution Closed main air valve or clogged air Open air valve; clear air line. Ram will not raise or lower. line, Not enough Ram air pressure. Increase Ram air pressure. Worn or damaged Ram piston. Replace piston.

  • Page 50: Heated Pump Troubleshooting

    Troubleshooting Heated Pump Troubleshooting See Pump manual for additional Pump troubleshooting information. Problem Cause Solution Rapid downstroke or upstroke (Pump Material not heated to proper Check and adjust temperature to cavitation). temperature. proper setpoint. Wait for Pump/Platen to heat up. Air is trapped in Pump.

  • Page 51: Repair

    Repair Repair Replace Wipers 2. Make sure the Ram Plate is down and the Ram Director Valve is in the OFF position. 1. To replace a worn or damaged wiper (V) raise the Ram Plate up out of the drum. Perform steps 1 through 7 of Change Drums, page 40.
  • Page 52 Repair pound. Tighten compression nut. Ensure RTD is 4. Remove the Pump cover. fully inserted. 9. Connect the red and white wires from the new sen- sor to the J5 connector on MZLP MZTCM-1 or MZTCM-5. 10. Replace the Pump covers. .

  • Page 53: Separate The Air Motor And Pump

    Repair Separate the Air Motor and 7. Disconnect all material hoses. Pump This procedure must be done with the unit still warm. The material and equipment will be hot! 1. If the material drum has already been removed from the supply unit, go to step 2. If you need to remove the material drum, perform steps 1 through 6 of the Change Drums section, page 40.
  • Page 54 Repair 8. Remove the Pump sheet metal enclosure. 22. Reverse this procedure to reinstall the new or rebuilt Air Motor. a. Remove the cover screws. b. Remove the heater bands and disconnect the ground wire. 9. If vent hood is installed, remove it. 10.
  • Page 55 Repair . 28 IM-0113 Rev. A...

  • Page 56: Remove Platen

    Repair Remove Platen 8. Remove the screws and covers. 1. Turn the Main Power Switch OFF. 2. Disconnect the Platen power wires and the ground wire from within the main control panel and pull out of conduit. 3. Remove the Platen assembly from the Ram. 4.

  • Page 57: Replace Mzlp Fuse

    Repair Replace MZLP Fuse c. Re-connect the heater wires and re-attach the ceramic caps that insulate the terminal. Each MZLP module comes with the following fuses: 309a 309b ti25222a . 29 Replace Pump RTD . 30: Fuse Locations 1. Turn the Main Power Switch OFF. Fuse Kit Fuse Part...
  • Page 58 Repair NOTE: F1 and F2 are white ceramic and indicate 25A on the barrel. NOTE: F3-F10 are clear glass and indicate 8A on the barrel. 4. Use a proper non-conductive fuse puller tool to install the new fuse. NOTICE Using an improper tool, such as screw drivers or pliers, may break the glass on the fuse.

  • Page 59: Replace Mzlp

    Repair Replace MZLP 6. To reassemble the MZLP, set the MZLP rotary switch based on location. See MZLP Rotary Switch Table. 7. Use the four screws (115) to install MZLP (111 or 112) to Electrical Enclosure. 1. Turn the Main Power Switch OFF. 8.

  • Page 60: Replace Mzlp Daughter Card

    Repair Replace MZLP Daughter Card 5. Plug the new daughter card (112a) into the MZLP (112). 6. Use the screws (112b) to secure the daughter card to the MZLP (112). 7. Connect the cables to the new daughter card 1. Turn the Main Power Switch OFF. (112a).

  • Page 61: Replace Awb

    Repair Replace AWB Replace Power Supply 1. Turn the Main Power Switch OFF. 2. Note the location of each cable, then unplug all cables from the AWB (205). NOTE: For an AWB on a secondary system, remove the connector (182) and connect to the new AWB. 1.

  • Page 62: Replace Fan

    Repair 7. Close the Electrical Enclosure door. 6. Remove the screws (141), grill (137), four nuts (139), rear fan grill (138), and fan (136). Replace Fan 1. Turn the Main Power Switch OFF. 2. Disconnect the plug from the power outlet or turn off the circuit breaker for incoming power.

  • Page 63: Replace Transformer

    Repair Replace Transformer 13. Connect transformer output power harness (234) to power terminal connections. Torque to 25–27 in-lbs (2.8–3.1 N•m). Table 11 Transformer Output Power Harness Connections See F . 34, page 64. Power Harness Wires CR-2 Connections CR2-W1 Terminal 1 1.
  • Page 64 Repair CR-2 . 34: Inside of Electrical Control Enclosure IM-0113 Rev. A...

  • Page 65: Update Software

    Repair Update Software NOTE: When the Screen turns on, you will see the fol- lowing screens: When software is updated on the ADM, the software is then automatically updated on all connected GCA com- First: ponents. A status screen is shown while software is Software is checking which updating to indicate progress.

  • Page 66: Electrical Schematics

    Electrical Schematics Electrical Schematics IM-0113 Rev. A...

  • Page 67: 400-600Vv, 3 Phase/60Hz

    Electrical Schematics 400-600VV, 3 Phase/60Hz IM-0113 Rev. A...

  • Page 68: Awb And Mzlp#1

    Electrical Schematics AWB and MZLP#1 IM-0113 Rev. A...

  • Page 69: Mzlp#2, Mzlp#3, Overtemp, And Pump Heaters

    Electrical Schematics MZLP#2, MZLP#3, Overtemp, and Pump Heaters IM-0113 Rev. A...

  • Page 70: Mzlp Zones

    Electrical Schematics MZLP Zones TYPICAL ZONE PIN OUT MZTCM-1 CONNECTOR PIN # FUNCTION MZTCM-1 ZONE 1,L2 SHIELD ZONE 2,L1 ZONE 2,L2 JUMPER ZONE 1,START MZTCM-1 J9 ZONE 1,RTD JUMPER ZONE 1,L1 RTD EXCITE ZONE 2,START ZONE 2,RTD ZONE 3,L2 TYPICAL ZONE PIN OUT SHIELD ZONE 4,L1 ZONE 4,L2...

  • Page 71: Parts

    Parts Parts HMP 610 Supply Unit ti25003a IM-0113 Rev. A...

  • Page 72: Hmp 610 Supply Unit

    Parts HMP 610 Supply Unit Description Description BOLT, mounting, u-bolt Frame SCREW, cap, sch KIT, air controls; see Air Control Assembly, page 73 NUT, hex CONTROL, electrical SCREW, cap, hex hd MODULE, pump; see Pump Mod- WASHER, flat ules, page 81 BRACKET, mounting, enclosure PLATEN;...

  • Page 73: Air Control Assembly

    FITTING, adapter, 1/8 x 1/8 NPT(f) 1 BLOCK, adapter, regulator O-RING SCREW, cap, socket hd; 1.5 in, #8-32 CONTROL, air, 3 regulator, hydraulic LABEL, valve, shutoff, air control KIT, reg, air motor, ram Parts only used with 24X026 on HMP 610 Hydraulic Systems. IM-0113 Rev. A...

  • Page 74: Electrical Module

    Parts Electrical Module 148 150 152 153 145 147 149 177, 119 IM-0113 Rev. A...
  • Page 75 Parts IM-0113 Rev. A...

  • Page 76: Electrical Control Module Parts

    Parts Electrical Control Module Parts Description Description ENCLOSURE, electrical HARNESS, pump, mzlp1, tb, HMP BUSHING, strain relief, m40 HARNESS, output, mzlp1, ssr, thread contact NUT, strain relief, m40 thread HARNESS, pump, reed switch, PLUG, hole, 1/2 in HARNESS, board, mxm, comm KNOB, operator disconnect CABLE, board, samtec PANEL, elec, transformer...
  • Page 77 Parts Description SENSOR, level, low/empty BUSHING, strain relief NUT, bushing GROMMET, wire CONNECTOR, splitter, 12(m) x m12(f) (Secondary modules only) CABLE, can, female/female, 15.0 m (Secondary modules only) CONNECTOR, jumper (8 zone assemblies only; Qty 1) (12 zone assemblies only; Qty 2) CONTACT, socket, 20-24 awg, crimp, tin...

  • Page 78: Electrical Panel

    Parts Electrical Panel 230V 400V Transformer 230, 231 1 216, 229 1 214 1 223, 224 215 1 210 1 202, 203, 204, 236 234 6 Transformer Panel Shown Torque terminals to 25-27 in-lbs (2.8-3.1 N•m). Torque terminals to 13.3-16 in-lbs (1.5-1.8 N•m) Torque terminals to 4.53-6.2 in-lbs (0.5-0.7 N•m) IM-0113 Rev.
  • Page 79 Parts 230V Panel 400V Panel Torque terminals to 25-27 in-lbs (2.8-3.1 N•m). Torque terminals to 13.3-16 in-lbs (1.5-1.8 N•m) Torque terminals to 4.53-6.2 in-lbs (0.5-0.7 N•m) IM-0113 Rev. A...

  • Page 80: Electrical Panel Parts

    Parts Electrical Panel Parts Description Description HARNESS, contactor, ssr PANEL, elec, HMP, 11ga, zinc HARNESS, rcd, ssr fan TERMINAL, ground See Code C Table SCREW, machine, pn hd FUSE, fuse block buss jt60030 WASHER, lock ext MODULE, gca, awb CIRCUIT, breaker, 3p, 32a, ul489; RAIL, din, 6.5in 230V Panel only CIRCUIT, breaker, 20a,...

  • Page 81: Merkur 3400, 36:1 Pump Modules

    Parts Merkur 3400, 36:1 Pump Modules 309a 335a 335b 309b Torque to 50-60 ft-lbs (68-81 N•m). Coat inside of heater (309) only to within 0.75 in. (19 mm) of vertical ends with non-silicone heat sink compound before mounting. Torque to 145-155 ft-lbs (196-210 N•m). Cap screws (311) must be loose while tie rods (307) are Coat mounting surface of sensor mounting block (322) with non-silicone heat sink compound.

  • Page 82: Merkur 3400, 36:1 Pump Modules

    Parts Merkur 3400, 36:1 Pump Modules Description MOTOR, assy, air, 7.5 in, blue FITTING, swivel, union, 90° FASTENER, screw, slot hex, #8-32 tap SWITCH, reed assy BRACKET, motor mount, HMP ADAPTER, rod, pump ROD, tie, vert driver NUT, mach, hex HEATER, pump, 600 watt PUMP, long shaft, cf;...

  • Page 83: 24V619, Pump Shield

    Parts 24V619, Pump Shield ti25162a Description Description 507* LABEL, warning SHIELD, pump, HMP 610 508* 501* RIVET, blind COVER, pump, bottom 509* 502* LABEL, safety, hot surface COVER, pump, right and shock 503* COVER, pump, left BUSHING, conduit, 1 in...

  • Page 84: Heated Platens

    Parts Heated Platens 611, 629 IM-0113 Rev. A...

  • Page 85: Heated Platens

    Parts Heated Platens Description Description CONDUCTOR, 0.3 ft (0.09 m) PLATEN — see table below PACKING, o-ring CONDUCTOR, ground NUT, hex PLATE, tire WASHER, lock, internal SCREW, mach, slotted, RND HD PLUG, follower, plate SENSOR, temperature GASKET, follower SWITCH, over temp, fixed, 450°F (232°C) FITTING, nipple COUPLING, hex...
  • Page 86 Parts Heater Terminal Pattern 24V634 19.25 Ohms across pairs Platen Coil Wiring 24V634 IM-0113 Rev. A...

  • Page 87: Accessories And Kits

    This kit enables controlling logic, such as a robot con- tions. troller or PLC continuously monitoring data from the HMP 610 system, as well as optionally controlling the system accordingly. Refer to manual 3A5186 for details Description on the interface. When ordering this kit, select and order...

  • Page 88: Accessory Extension Cables

    50 ft, 12 pin to (2) 8 pin Light Tower Kit, 24W589 Tie Rod Kits Use to retrofit Check-Mate 800 Displacement Pump to an existing HMP 610 system. Description Bulldog® and Senator® Tie Rod Kit; see manual 334131 NXT® Tie Rod Kit; see manual 334132...

  • Page 89: Heated Hoses And Fittings

    25 ft (7.6 m) 19M415 None 120265 249514, 249515 30 ft (9 m) None None Inlet: 7/8-14 (JIC Pump Fittings -10) male HMP 610 PUMP Standard, High Flow 1-11 1/2 DUAL 120260 120262 & Snuff-back OUTLET ADD Dispense valves, 125662 120263 94/1027/99...

  • Page 90: Channel Upgrade Kit

    Accessories and Kits 8 Channel Upgrade Kit Use this kit to upgrade a 4 Channel system to an 8 channel system. Description MODULE, GCA, MZLP SCREW, 8–32, serrated flange CAP, souriau, UTS14 CABLE, board, samtec Description CONNECTOR, jumper HARNESS, power, MZLP2, AWB STRAP, wrist, grounding TOKEN, software upgrade IM-0113 Rev.

  • Page 91: Zone Upgrade Kit Installation

    Accessories and Kits ti25236b 8 Zone Upgrade Kit Installation 2. Place the grounding wrist strap (7) over your wrist and secure the other end to a grounded surface. 3. Set the kit’s MZLP (1) rotary switch to “2” on a pri- mary system or “6”...
  • Page 92 Accessories and Kits 4. Remove the screws (B), the plate (A), and the gas- ket (C) from the system. Use the screws (2) to install the MZLP (1) onto the system as shown. NOTE: The new MZLP (1) will be refereed to as MZLP2, and the original MZLP that came with the system will be referred to as MZLP 1.

  • Page 93: 12 Channel Upgrade Kit

    Accessories and Kits 12 Channel Upgrade Kit Use this kit to upgrade an 8 channel system to a 12 channel system. Description MODULE, GCA, MZLP SCREW, 8–32, serrated flange CAP, souriau, UTS14 CABLE, board, samtec CONNECTOR, jumper Description HARNESS, power, MZLP2/3, STRAP, wrist, grounding TOKEN, software upgrade IM-0113 Rev.
  • Page 94 Accessories and Kits ti25237b IM-0113 Rev. A...

  • Page 95: 12 Zone Upgrade Kit Installation

    Accessories and Kits 12 Zone Upgrade Kit Installation 1. Disconnect the plug from the power outlet or turn off the circuit breaker for incoming power. 2. Place the grounding wrist strap (7) over your wrist and secure the other end to a grounded surface. 3.

  • Page 96: Appendix A - Adm

    Appendix A - ADM Appendix A - ADM General Operation Enable, Disable Heating System ADM Power To enable or disable the entire heating system, press . To set which channels are active when the heat- The ADM automatically turns on when the Main Power Switch is turned on.

  • Page 97: Icons

    Appendix A - ADM Icons Screen Icons Softkey Icons These are frequently used icons on the screens. The The following icons appear in the ADM, directly to the following descriptions explain what each icon left or right of the soft key which activates that operation. represents.

  • Page 98: Operation Screens

    Appendix A - ADM Operation Screens NOTE: The Heat-B screen shows information for an optional secondary system. Home Color A and B Zone Status This screen shows the temperature state of the system White and material usage. Green On and at setpoint tem- perature Outside of alarm range Yellow...
  • Page 99 Appendix A - ADM Tracked Events System Settings Uploaded USB Disabled USB Drive Inserted USB Drive Removed User Maintenance Count Reset IM-0113 Rev. A...
  • Page 100 Appendix A - ADM Errors CAN: 24 VDC power supply voltage reading (18-28 VDC) DI: System Digital Inputs 0: Drum Empty 1: Drum Low 2: Pump Cycle Switch Up 3: Pump Cycle Switch Down DO: System Digital Outputs 0: Pump Solenoid 1: Not Used 2: Not Used 3: Not Used...

  • Page 101: Setup Screens

    Appendix A - ADM Setup Screens Enable Tandem System: Enable all secondary system ADM screens. NOTE: It is important to set all settings in the System Heat Soak: Time for to preheat after all zones have screens correctly to ensure optimal system perfor- reached their target temperatures.
  • Page 102 Appendix A - ADM Advanced 1 Specific Gravity: Required to convert the volume dis- pensed to mass dispensed for tracking the total weight and flow rate. When the specific gravity value is popu- lated, the total mass dispense since the last total weight reset is shown on the Home screen and the mass flow rate is shown on the Diagnostic screen.
  • Page 103 To update the soft key icon on the main Advanced 4 screen. system (or another HMP 610 system) at a later time, The screen will appear as shown below. remove the token and reinsert it with a power cycle.
  • Page 104 Appendix A - ADM Heat - A Maintenance - A The system will notify the user at the set interval that maintenance is required. The fields in boxes can be edited by the user. “Due” and “Current” are both the number of cycles since the last reset.
  • Page 105 Appendix A - ADM Gateway 1 and 2 If the HMP 610 system has a communication gateway module (CGM) installed, an additional “Gateway” chap- ter containing 1 or 2 pages will be available in the setup screens. These pages enable the user to set the CGM...

  • Page 106: Appendix B - Usb Data

    DISP- TEXT.TXT file into UPLOAD folder. 8. Remove USB flash drive from computer. 9. Install USB flash drive into HMP 610 system USB port. 10. The menu bar and USB indicator lights indicate that the USB is uploading files. Wait for USB activity to complete.

  • Page 107: Usb Logs

    USB Logs NOTICE Uploading an edited system configuration file can During operation, the HMP 610 stores system and per- damage the system. Never put a modified formance related information to memory in the form of SETTNGS.TXT file in the UPLOAD folder on the log files.

  • Page 108: System Language File

    Appendix B - USB Data System Language File Modify the second column of the custom language file as needed and then follow the Upload Instructions, page 106, to install the file. The system language file name is DISPTEXT.TXT and is stored in the DOWNLOAD folder. The format of the custom language file is critical.

  • Page 109: Dimensions

    Dimensions Dimensions Ram Mounting and Clearance ti24564a ti24565a in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) 59 (1498.6) 40 (1016) 37 (939) 21 (533) 25 (635) 58 (1473) 48 (1219) 11 (279) Height (H) Dimensions Fully Raised...

  • Page 110: Technical Specifications

    Technical Specifications Technical Specifications HMP 610 Hot Melt System U.S. Metric Displacement Pump effective area 1.24 in.² 8 cm² Volume per cycle 11.7 in.³ 192 cm³ Pump cycles per 1 gallon (3.8 liters) Ram maximum input pressure 100 psi 0.7 MPA, 7 bar Maximum Pump operating tempera- 400°F...
  • Page 111 Original Instruction - English GED Integrated Solutions assumes no responsibility for the use, nor the consequences which may result from the use or interpretation of the information contained herein, subsequent to the date of manufacture by anyone other than GED Integrated Solutions’...

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