Severn 3000 Series Installation, Operation And Maintenance Instructions

Cryogenic top entry control valves

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Installation, Operation, and Maintenance Instructions for 3000 Series
TYPICAL UN-BALANCED VALVE – PARTS
Figure 1: Severn 3000 Series Cryogenic Control Valve
(Unbalanced) Cut section view.
Table 1:
Item No
Description
01
Body
02
Bonnet
05
Plug
09
Metal Seat
10
Cage
12
Body Gasket**
13
Seat Gasket**
17
Stud
18
Nut
19
Washer
23
Stuffing Box Components*
24
Gland Flange
95
Cryo Extn Pipe
96
Spout End
Note -* Refer Figure 3
** Spare Components
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Cryogenic Top Entry Control Valves
INFORMATION
The purpose of this manual is to guide the process of
unpacking, installation and maintenance of Severn 3000
series
recommended that the users and personnel responsible
for maintenance. Read the manual before proceeding to
install, operate, or perform any procedures on the valve.
Ensure instructions as per the manual are followed to
avoid mishaps and injuries. For further information, the
User shall refer to 'BS6683' – Guide to installation and use
of valves.
GENERAL INSPECTION OF PARTS
Stuffing Box Components (ITEM 23) – Not re-useable,
STEM GAITERS - Examine for general condition and
renew if necessary.
MAINTENANCE ITEMS: Items 12,13 & 23 for both
balanced & Unbalanced valves.
ADVANCED INSPECTION – (to be carried out by trained
personnel only)
GASKETS (Body & Seat Gasket, Body & Bonnet Gasket)
- Not re-useable.
BALANCE SEAL - Not re-useable
PLUG / SEAT – If damaged contact Severn for advice on
repair or whether replacement is needed.
STEM GUIDES - Examine for general condition and
renew if necessary.
CAGE/CLAMP - Examine for general condition and
renew if necessary.
INTENDED USE
Reference is to be made to the Valve Specification / Data
Sheet, Installation and Operation Instructions, and
nameplate to check the product is suitable for the intended
use/application.
1
Cryogenic
Control
valves.
Version:3000-1.0/06/2024
It
is
highly

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Summary of Contents for Severn 3000 Series

  • Page 1 - Not re-useable. Figure 1: Severn 3000 Series Cryogenic Control Valve (Unbalanced) Cut section view. BALANCE SEAL - Not re-useable PLUG / SEAT – If damaged contact Severn for advice on Table 1: repair or whether replacement is needed. Item No...
  • Page 2 Installation, Operation, and Maintenance Instructions for 3000 Series Cryogenic Top Entry Control Valves Body Gasket** Seat Gasket** Stud Washer Balance Seal** Balance Seal Retainer Stuffing Box Components* Gland Flange A sample nameplate is shown above, showing maximum Cryo Extn Pipe minimum pressure/temperature.
  • Page 3 If in doubt remove the valve trim INTO A MACHINE before cleaning. If any doubts exist, contact Severn quoting the valve serial Severn valves must not be put into service until the number. machinery into which they are to be incorporated has been declared in conformity with the provisions of the Machinery SCOPE OF THIS MANUAL - INSTALLATION –...
  • Page 4: Installation

    Installation, Operation, and Maintenance Instructions for 3000 Series Cryogenic Top Entry Control Valves of questions about these instructions or the valves please upstream. A well-lapped seat can be ruined by one small contact the nearest Severn office before proceeding. piece of slag and a plug cage guide clearance can be Instructions in the following paragraphs describe the reduced causing pick-up in operation.
  • Page 5: Pre-Operation

    An unsupported valve may have plug stem The Severn range of 3000 Series control valves are misalignment resulting in unacceptable hysteresis, seat specifically designed to control the flow of Cryogenic liquid leakage, and possible gland leakage.
  • Page 6: Recommended Spare

    Upon receipt of the valve check the assembly for shipment addition of the metal seal if used in place of a body gasket. damage and that the spare body Severn takes great care in its selection and quality control gaskets have been provided (wired to the actuator yoke). meeting...
  • Page 7 Installation, Operation, and Maintenance Instructions for 3000 Series Cryogenic Top Entry Control Valves TABLE 4: BONNET BOLT TORQUING AMERICAN STANDARD BOLTING APPROXIMATE EQUIVALENT METRIC BOLTING TORQUE TORQUE STUD SIZE & NO. OF STUD SIZE & NO. OF THDS PER INCH...
  • Page 8 Installation, Operation, and Maintenance Instructions for 3000 Series Cryogenic Top Entry Control Valves Table 5: is to be removed, the packing box flange and follower can Gland Bolt Torque Settings (PTFE) be removed completely. Recommended Packing Torque PTFE type* Moving the plug up and down may also loosen the packing Gland Bolt rings.
  • Page 9 Installation, Operation, and Maintenance Instructions for 3000 Series Cryogenic Top Entry Control Valves 6 ring 0.15-inch uncompressed square packing set this BODY TO BONNET BOLT TORQUE SETTING would equal 6 x 0.15” x 0.3 = 0.27 inch STANDARD BOLTING Stroke the valve 3 to 5 full cycles and retighten as above.
  • Page 10: Returning Products

    Note: This manual to be read in conjunction with Severn's and constantly changing. “Supplementary Installation, Erection, Maintenance, and The European Union defines the obligations with which Operating Procedures”...
  • Page 11 Installation, Operation, and Maintenance Instructions for 3000 Series Cryogenic Top Entry Control Valves Severn Aberdeen Unit E, Badentoy Avenue Badentoy Park, Portlethen Aberdeen, AB12 4YB T. +44 (0) 1224 780 036 Severn Qatar Madina Group PO Box 24462 Street No. 44/45, Salwa Industrial Area Doha, Qatar T.

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