Patz Corporation 2410 Operator's Manual

Belt feeder

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2410

Belt Feeder

Operator's

Manual

Patz Corporation

917 Business 141, P.O. Box 7

Pound, WI 54161-0007 U.S.A.

(920) 897 - 2251 • www.patzcorp.com

PRINTED IN U.S.A.

PA-26810

05/14

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Page 1 2410 Belt Feeder Operator’s Manual Patz Corporation 917 Business 141, P.O. Box 7 Pound, WI 54161-0007 U.S.A. (920) 897 - 2251 • www.patzcorp.com PRINTED IN U.S.A. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 3 Patz Belt Feeders or elevation and type of material moved. attachments previously delivered. Any length 2410 Belt Feeder from 20' (6.1 m) to 400' In this manual some guards have been removed and (121.9 m) is possible by field cutting standard parts.
Page 5: Table Of Contents
Electrical Installation & Safety ....................5.1 Section 6: BELT TRACKING ......................6.1 - 6.3 Belt Tracking: Basic Rules ......................6.1 Tracking Belt at Drive End ......................6.2 Tracking Belt at Idler End ......................6.3 Section 7: OPERATION ........................7.1 - 7.3 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 6 Assembling and Installing Blade Belt Wiper ................11.8 Installing 5 Ft and 10 Ft Conveyor Covers and Brackets ............11.9 Installing Decline Roller Elbow ....................11.10 Installing Decline Roller Elbow Covers ................11.11 Section 12: SPECIFICATIONS ........................12.1 Section 13: TROUBLESHOOTING ......................13.1 Section 14: WARRANTY..........................14.1 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 7: Safety
• Sweep or vacuum dust for recovery or is a concern. disposal. • Avoid prolonged or repeated breathing of wood dust or other hazardous materials in air. • Avoid contact with eyes and skin of wood dust or other hazardous material. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 8: Beware Of Electrical Hazards
Under no circum- stances should they be removed or disabled. Have a fire extinguisher available in a highly visible location and provide training in how to use it. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 9: Safety Signs Found On Feeder
Failure to do so may result in personal injury to you or others. If the manual is missing or damaged, obtain a replacement from your dealer. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 10 Failure to do so may result in personal in- jury to you or others. If the manual is missing or damaged, obtain a replacement from your dealer. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 11: Feeder Mounting Options And Bunk Installation
Lot 3 when Lot 1 is being fed (or visa versa). Adding an additional switch at the proper lo- *4(6) Proximity Switches cation will eliminate this overlap- ping. Use this example for other illustrations in this section. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 12: General Bunk Installation
Grease gun, flat file 10-12" (254 - 304.8 mm) long (14 mm), 3/4" (19 mm), 15/16" (24 mm), and 1-1/4 and flat steel bar 3/8 x 3 x 18" (9.5 x 76.2 x 457.2 (32 mm) combinations. mm) long. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 13: Conveyor Portion Support
Feeder Mounting CONVEYOR PORTION SUPPORT INSTALLING SUPPORT BRACKET OR MOUNT PIPE CAUTION: 2410 Belt Feeder must be supported at both ends with additional supports no more than 10 ft. (3 m) apart. Support brackets are required anywhere a belt feeder rests on something. Consult...
Page 14: Installing Cable Suspension Pkg
Feeder Mounting CONVEYOR PORTION SUPPORT INSTALLING CABLE SUSPENSION PKG. CAUTION: 2410 Belt Feeder must be supported at both ends with additional supports no more than 10 ft. (3 m) apart. Support brackets are required anywhere a belt feeder rests on something. Consult...
Page 15: Installing Floor Mount
Feeder Mounting CONVEYOR PORTION SUPPORT INSTALLING FLOOR MOUNT CAUTION: 2410 Belt Feeder must be supported at both ends with additional supports no more than 10 ft. (3 m) apart. The drive end frame should be supported and holes are provided for that purpose in the bottom flange.
Page 16: Feeder Support
Feeder Mounting FEEDER SUPPORT INSTALLING CEILING MOUNT BRACKET CAUTION: 2410 Belt Feeder must be supported at both ends with additional supports no more than 10 ft. (3 m) apart. 48” (1219 mm) Consult a building contractor or architect 24” (610 mm) 24”...
Page 17: Installing Side Mount Brackets
Feeder Mounting FEEDER SUPPORT INSTALLING SIDE MOUNT BRACKETS Fig. 1 CAUTION: 2410 Belt Feeder must be supported at both ends with additional supports no more than 10 ft. (3 m) apart. Consult a building contractor or architect before installing on existing structures.
Page 18 P - Washer, Plain 3/8 Bracket Q - Nut, Hex 3/8-16NC Nyl Lk L - Belt Feeder 3-3/4” (95 mm) Min. 20-7/8” (530 mm) MIN. 17-1/8” 18” (435 mm) (457 mm) ONE-WAY PLOW TWO-WAY PLOW Fig. 5 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 19: Basic Assembly
NOTE: Length of sections can be from 20 ft. (6.1 m) minimum to 400 ft. (121.9 m) maximum. (See cutting section halves). Overall length of belt feeder, with drive end and idler end, is total length of sections plus 36" (914.4 mm). PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 20: Installing Return Wheel Assembly
NOTE: Follow assembly procedure for section joints. Make sure there are no sharp edges to catch belt splice or plow guides. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 21: Installing Take-Up Idler Assembly
C - Bolt, Carr. 5/16-18NC x I - Nut, Sq. 3/4-10NC 5/8" Gr. 5 J - Bolt, Adjuster, Hex. Hd. D - Nut, Whiz Lk. 5/16-18NC 3/4-10NC x 20” E - Nut, Hex 1/2-13NC Nyl Lk F - Bearing PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 22: Installing End Drive
5/8" Gr. 5 J - Pulley Shaft D - Nut, Whiz Lk. 5/16-18NC K - Nut, Nyl. Lk 3/8-16NC E - Nut, Sq. 3/4-10NC L - Guard Holder Strip F - Bolt, Hex. 3/4-10NC x 2-1/2 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 23: Installing Safety Signs
(Fig. 1 & 2). When replacing Patz decal (A) on hopper, place it centered on the back panel (Fig. 2). Fig. 1 A - Patz Decal Fig. 2 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 24: Installing Feeder Belt
B - Belt Width E - Centerline IMPORTANT: A clean, straight, square cut is nec- C - Belt Width Center Points F - Cut Line essary for belt to run true and straight on pulleys. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 25: Squaring Remaining End Of Belt
A - Squared Belt End E - Belt Width Center Point B - Remaining Belt End F - Framing Square C - Overlap Point G - Centerline D - Belt Width Lines H - Cut Line PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 26: Installing Belt Staple Splice
A - Fastener Strip E - Staple Slot B - Belt F - Staple Driver C - Application Tool G - Hammer (PA-17678) H - Flat Steel Plate D - Cam Lever Fig. 4 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 28: Installing Belt Splice Hooks
A - Locking Lever E - Adjusting Knob B - Roller Lacer Tool F - Hooks C - Lacer Pin G - Face Strip D - Lacer Head H - Carding Paper Fig. 4 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 29 J - Belt Clamp Levers D - Lacer Head K - Roller E - Adjusting Knob L - Drive Handle F - Hooks M - Hinge Pin G - Face Strip Fig. 7 Fig. 9 Fig. 8 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 31: Installing Direct Drive
Q - Bolt, Hex. Hd., 1/2-13NC H - Speed Reducer x 1" I - Vent Plug R - Washer, Lock, 1/2" Fig. 4 J - Drive Pulley S - Key, 1/4" Sq. x 1-3/4" PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 33: Feeder Assembly
B - Push Nut 3/8 G - Bolt, Carr 5/16-18NC x 3/4 C - Mounting Bracket Gr. 5 D - Gearbox Mounting Bracket H - Nut, Hex 5/16-18NC, Whiz Lk E - Drive Frame Fig. 3 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 34 L - Cable Pulley Shaft S - Bolt, Hex 3/8-16NC x 1” M- Key, 1/4” Sq. x 1” T - Washer, Lk 3/8 N - Retaining Ring U - Key, 3/16 sq. x 1-3/8” Fig. 6 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 35: Installing Idler Pulley And Plow Drive Guard Channel
Neoprene Guard F - Idler Pulley N - Guard Channel G - Guard Bracket O - Bolt, Carr 5/16-18NC x H - Bolt, Carr. 5/16-18NC x 3/4” Gr. 5 Fig. 5 5/8 Lg. Gr. 5 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 36: Installing Cable Idler Base
N - Clean Out Bracket G - Washer, Plain 3/8” O - Clean Out Bolt H - Nut, Hex. Nylon Lk. 1/2-13NC P - Cable Pulley Fig. 3 I - Nut, Sq. 1/2-13NC Q - Idler Guard PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 37: Installing Plow Slides, Plow Bottom, Arches & Cable Connectors
(E) (Fig. 1). A - Plow Blade D - Bolt, Carr. 5/16-18NC x 5/8 B - Blade Back Gr. 5 Fig. 1 C - Blade Front E - Nut, Hex Whiz Lk. 5/16-18NC PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 38: Installing Plow And Plow Ties (1-Way Plow & 1-Way V-Plow)
H - Bolt, Carr 3/8-16NC2 x D - Pivot Link 1” Gr. 5 E - Bolt, Hex 3/8-16NC x 1” I - Nut, Hex 3/8-16NC Fig. 3 1-Way Plow shown, but also applies to 1-Way V-Plow. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 39: Installing 2-Way V-Plow Slides, Plow Bottom, Arches & Cable Connectors
H - Washer, Plain 1/8 x 17/32 D - Bolt, Carr. 5/16-18NC x 5/8 x 1-1/2” S.S. Gr. 5 S.N. I - Nut, Hex 1/2-13NC Nyl Lk E - Nut, Hex Whiz Lk. 5/16-18NC Fig. 1 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 40: Installing 2-Way V-Plow And Plow Ties
A - Tripper Frame E - Nut, Hex 3/8-16NC Flange B - Tripper Mount Whiz Lk C - Feeder Section F - Pin, Clevis 5/16 x 2” Lg D - Bolt, Carr 3/8-16NC x 3/4” Fig. 1 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 41: Installing Manual Tripper For 2-Way V-Plow
G - Bolt, Carr 3/8-16NC x 3/4” C - Feeder Section H - Nut, Hex 3/8-16NC Flange D - Hinges Whiz Lk E - Paddle I - Pin, Clevis 5/16 x 2” Lg FORWARD FORWARD Fig. 2 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 42: Installing Proximity Sensors
B - Feeder Section E - Plow Tab C - Plow A (End Switch) A (End Switch) DETAIL BB (IDLER END) DETAIL AA (DRIVE END) 36” 12” (914 mm) (305 mm) Min. Min. Fig. 4 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 43: Installing Top Cable Support Assembly
Failure to heed may result in personal in- jury or death. NOTE: The 2410 cable drive with snub pulley is de- signed to be able to raise the upper cable up away from the feeder to separate the cables and provide additional cable wrap on the drive pulley to minimize cable driving tension.
Page 44: Installing And Adjusting Plow Drive Cable
Failure to heed may result in personal in- jury or death. NOTE: The 2410 cable drive with snub pulley is de- signed to raise the upper cable up away from Fig. 1 the feeder to separate the cables and provide additional cable wrap on the drive pulley to minimize cable driving tension.
Page 45: Electrical Installation
Failure to do so may result in personal injury to you or others. If the manual is missing or damaged, obtain a replace- ment from your dealer. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 47: Belt Tracking
Keep belt feeder pulleys or rollers clean, material build up on pulleys will cause mis-tracking of belt. *Taken from Besser Service Bulletin “Conveyor Belt Basic Rules and Procedures for Tracking and Training”. Dated July 17, 2006. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 48: Tracking Belt At Drive End
Check adjustment. Run belt feeder. Make sure belt (A) runs centered on drive pulley (B) (Fig. 1). NOTE: Run belt feeder so belt makes several com- plete revolutions before readjusting. If further adjustment is necessary, repeat steps 2-4. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 49: Tracking Belt At Idler End
(A) runs centered on idler pulley (B) (Fig. 1). If further adjustment is necessary, repeat steps 2-4. NOTE: Drive end tracking may have to be re-done after tracking idler. Check both ends to see that belt runs correctly. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 51: Operation
1-Way and 2-Way plows for the operate, service, inspect, or otherwise han- 2410 feeders in either a MANual mode or a AUTO-LOT dle this belt feeder unless you have read mode by utilizing proximity sensors positioned along the operators manual and have been prop- the conveyor as “Lot Limits”.
Page 52: Operating Safety Decals
[2], guard bracket [1], and idler guard [2]. PA-26286 Located on end drive frame [3]. PA-27289 Located on side coupler plate [1] and decline elbow side sheet [1]. PA-26532 Located on end drive frame [2]. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 53: Control Panel
Operation CONTROL PANEL The controls for the 2410 belt feeder plows are lo- cated on the plow control panel (Fig. 1). Carefully read the instructions outlined in the Plow Control Panel Installation and Operator’s Manual before attempting to operate the 2410 belt feeder.
Page 55: Lubrication
(Fig. 4). Check cable drive reducer oil level (Fig. 4) Grease (2) zerks (5 pumps each) and spring holder rod on 2 way V-plow (Fig. 5). Fig. 4 6 (2) Fig. 5 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 56: Changing Oil In Speed Reducer
Old motor oil can be refined, reconditioned or reprocessed to be- come usable again. Most local auto shops or other collection sites recycle RECYCLE oil. USED OIL Fig. 4 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 57: Maintenance
Maintenance Maintenance MAINTENANCE SCHEDULE 2410 Belt Feeder Every 2 Every Every 2 Years or Check and Inspect the Following Daily Page 50 hrs Weeks 6000 hrs ........Check Plows for Build Up ...... Check Oil Level in Speed Reducer Grease Fittings on Drive & Idler End ...................
Page 58: Maintenance Log
This log provides the opportunity to keep track of service performed and who actually did the service. DATE SERVICE PERFORMED BY: (Signature) PA-24067 10/09 Copyright ©2009 Patz Corporation PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 59: Section 10: Adjustments
Tracking conveying belt at decline rollers (see “Belt Tracking” section and “Installing Decline Elbow” section). Adjusting proximity sensors (see “Installing Prox- imity Sensors” section). Tightening plow drive cable (see “Installing and Adjusting Plow Drive Cable” section). PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 61: Section 11: Optional Equipment
I - Plow-Off Arm D - Bolt, Carr. 5/16-18NC x 3/4” J - Mach. Screw Flt Hd. 5/16- E - Nut, Hex. 5/16-18NC Whiz Lk 18NC x 3/4 Fig. 2 F - Plow-Off Support PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 62 Q - Nut, Hex. Jam 1/2-13NC2 I - Plow-Off Arm R - Nut, Hex. 5/16-18NC K - Plow-Off Mount S - Bolt, Hex. 5/16-18NC x L - Bolt, Hex. 1/2-13NC x 1-1/4” 1-1/4” Fig. 7 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 63: Installing Plow-Off Manual Remote Control
H - Nut, Hex. 5/16-18NC 5/16-18NC x 1-1/4" I - Pulley, Single Sheave Q - Nut, Hex. 5/16-18NC J - U-Bolt, 5/16-18NC R - Washer, Plain, 5/16 Fig. 3 x 13/32" x 1-3/16" S - Wire Rope Clip PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 64: Typical Manual Remote Control Operations
Side view with handle opposite of discharge end and same side as the plow-off arm. Fig. 4 Side view with handle opposite of discharge end and same side as the plow-off arm. Handle not attached to feeder. PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 65: Diagram Of Return Wheel Assembly, Convey Sides And Conveyor Covers
CONVEY SIDES AND CONVEYOR COVERS Use the following diagram as an aid for installing the return wheel assembly, convey sides and conveyor cov- ers. Figure 1 is a front view of the 2410 Belt Feeder. 1. Bolt, Carr 5/16-18NC x 5/8 2.
Page 66: Installing Magnet
C - Screw, Pan Hd. 5/16- x 5/8 Gr. 5 18NC x 1/2 H - Nut, Hex. Whiz Lk. 5/16- D - Nut, Hex. Hd. 5/16-18NC 18NC E - Center Hopper Assembly Fig. 2 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 67: Assembling And Installing Conveyor Hopper
Failure to heed may result in personal injury or death. For assembling and installing low profile hopper assembly (Fig. 1), see steps on “Assembling and Installing Conveyor Hopper” above. Fig. 1 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 68: Assembling And Installing Blade Belt Wiper
A - Bolt, Carr. 5/16-18NC x D - Wiper Blade 3/4" Gr. 5 E - Wiper Holder B - Nut, Hex. Whiz Lk. 5/16- F - Feeder Drive End 18NC G - Feeder Belt C - Wiper Mount PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 69: Installing 5 Ft And 10 Ft Conveyor Covers And Brackets
(C) and nuts (D) (Fig. 3). Fig. 3 A - Cover Mounting Brackets B - Coupling C - Bolt, Carr. 5/16-18NC x 5/8" Gr. 5 D - Nut, Hex. Whiz Lk. 5/16-18NC E - Cover PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 70: Installing Decline Roller Elbow
F - Nut, Hex. 5/8-11NC O - Roller, 2” G - Stiffener P - Spring Pin, 3/16 x 1-1/2” H - Bolt, Hex. 5/8-11NC x 1-1/4 Q - Belt I - Washer, Flat 5/8” PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 71: Installing Decline Roller Elbow Covers
G - Nut, Hex. 5/16-18NC D - Feeder Cover Whiz Lk. E - Upper Decline Elbow H - Lower Decline Elbow Drill 1/2” Cover Cover (13 mm) (2) Holes Drill 1/2” (13 mm) (2) Holes Fig. 3 PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 73: Section 12: Specifications
ASSEMBLY: Surface: Smooth interwoven polyester Equipment supplied partially assembled for shipping impregnated with polyvinyl chloride (PVC). Low stretch belt (required for 2410) available for cold purposes, additional field assembly required. temp and longer (over 100 ft) feeders. ELECTRIC MOTOR: 3, 5, and 7-1/2 hp. depending on conveyor speed, length, elevation and type of material conveyed;...
Page 75: Section 13: Troubleshooting
Proximity sensor loose or dam- Adjust/tighten proximity sensors; replace 4.10 stopping or aged. if damaged. switching di- rections Control panel settings not set cor- See “Plow Control Panel Installation and properly. rectly. Operator’s Manual” PA-26810 05/14 Copyright ©2014 Patz Corporation...
Page 77: Section 14: Warranty
Warranty claims with respect to tires, submersible pumps, motors, engines and electronic scales are to be submitted to the applicable manufacturer or its local representative. This literature cancels and supersedes previous literature on this subject. August 2005 J-1338 Copyright ©1992-2013 Patz Corporation PA-26810 05/14 Copyright ©2014 Patz Corporation...

Patz Corporation 2410 Operator's Manual

Safety

Feeder Mounting Options and Bunk Installation

Basic Assembly

Feeder Assembly

Electrical Installation

Belt Tracking

Operation

Lubrication

Maintenance

Section 10: ADJUSTMENTS

Section 11: OPTIONAL EQUIPMENT

Section 12: SPECIFICATIONS

Section 13: TROUBLESHOOTING

Section 14: WARRANTY

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Summary of Contents for Patz Corporation 2410

Table of Contents