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DEAR CUSTOMERS： ： ： ：
Thank you for buying T-rex of PGO Scooter. It is a fact that the efficiency
and sustaining life of each scooter depend heavily on the operating method of
each user. Thus this owner's manual will provide you a precise knowledge of
easy adjusting, sustaining and precaution for your scooter. We hope you will read
and check it carefully.
This manual includes 3 kinds of engine displacement:
● T-rex 50 : 2 stroke engine (2T), 50cc displacement, abb. as "CP50".
● T-rex 110 : 2 stroke engine (2T), 50cc displacement, abb. as "CP110".
● T-rex125 : 4 stroke engine (4T), 125cc displacement, abb. as "CP125".
● T-rex150 : 4 stroke engine (4T), 150cc displacement, abb. as "CP150".
Please recognize your scooter model clearly in order to read the following
instruments.
If there is any question, please do not hesitate to ask your dealer for
assistance.
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Summary of Contents for PGO T-rex 110
- Page 1 DEAR CUSTOMERS： ： ： ： Thank you for buying T-rex of PGO Scooter. It is a fact that the efficiency and sustaining life of each scooter depend heavily on the operating method of each user. Thus this owner’s manual will provide you a precise knowledge of easy adjusting, sustaining and precaution for your scooter.
- Page 2 Check List before Delivery Name： Tel： Age： Sex： Address： Model： Engine No： VIN No： Delivery date： Year Month day Dealer： Check Item Y N NO Check Item 1 Steering of Handle Bar 7 Tire Pressure 2 Gap of Brake Lever 8 Confirm Engine No &...
- Page 3 PGO Warranty Card Name Telephone Registration date Address Displacement: Engine NO: Vin NO: Model T-rex Customer Signature Dealer Signature...
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Page 4: Notation For Safety Riding
1.NOTATION FOR SAFETY RIDING 1.Please give certain signal during the situations as the following pictures:... - Page 5 2. It is very difficult by using brake with the road is wet. To avoid sliding, please use the brake gradually for slowing down the speed. 3. Slow down the speed when riding to the intersection or corners gradually increase the speed after turning.
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Page 6: Outline Characteristics
2.OUTLINE CHARACTERISTICS: Please read the indication no. carefully before using this scooter. 1. TAIL LAMP/BRAKE LAMP 13. REAR TIRE 2. MUFFLER 14. REAR BRAKE LEVER 3. SEAT 15. LEFT SWITCH 4. LUGGAGE COMP 16. SPEEDOMETER/CLOCK 5. CENTRAL STAND 17. MAIN SWITCH 6. - Page 7 3.RECOGNITION 1. Engine No. is located (stamped) on the rear side of the left crankcase. 2. VIN (Vehicle Identification Number) is located inside the front inner cover. Engine No. Vin No. Note： Your dealers need this number for ordering the parts, please write down the engine No.
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Page 8: Function Of Each Controller
4. FUNCTION OF EACH CONTROLLER MAIN SWITCH: The main switch controlling the ignition and lighting - system the operation methods are shown on the following: Electrical circuit is connected and engine can be started. At this moment, the key can’t be pulled out. -
Page 9: Each Indicator Light
4.1 EACH INDICATOR LIGHT 1.Signal indicator 2.High beam indicator 3.Engine stop lamp 4.Clock 5.Oil warning lamp (only 2T model is available) SIGNAL INDICATOR(GREEN)： When operation, the lamp will flash with sound. HIGH BEAM INDICATOR(BLUE)： The engine start“≡D”lights indicating that the high beam is working. ENGINE STOP LAMP(RED): If the engine stop button switches to“OFF”,the light will be“ON”then the electric circuit will be disconnected. - Page 10 4.2 SPEEDOMETER Fuel gauge Mileage meters Tachometer Fuel Gauge: Indicate the volume of fuel in the tank. the indicator will move from “F”to“E”empty as the fuel is consuming. With the indicator point to the“Fuel Refill Line”,Please refill fuel a.s.a.p. Note： When switch off, the indicator will point at the“E”Position.
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Page 11: Handle Switch
4.3 HANDLE SWITCH 1. Hi/Lo Beam Switch Turn to“≡D”for far distance lightening,“///D”for near distance. ④ ⑤ 2. Turn Signal Button Left/Right turn:Turn the button to the left / right side. The button will returen to central position automatically after pushing the button to “OFF”the signal. 3. -
Page 12: Fuel Tank Cover
4.4 FUEL TANK COVER Plug the key into lock and turn it clockwise 1/4 round for cover opening. 4.5 KICK STARTER Pull the kick out from the engine (LH side) and kick down, then the engine will be started.(use kick starter for substituting to push the start button) -
Page 13: Handle(Steering)Lock
4.6 HANDLE(STEERING)LOCK The first step-insert the key into the key hole. Second step - turn the handle bar to the left side and turn the “LOCK” position simultaneously. The handle will be locked & the key can be pulled out. Note: Do not turn to lock position during riding. -
Page 14: Luggage Comp
4.8 LUGGAGE COMP Located under the seat. Put your helmet head upward. Note: 1. The max. Loading weight is 5 Kgs. 2. If engine has been operating over a long time, The luggage comp. will become hot. Do not put luggage in the luggage comp. if dangerous for high temperature. 3. - Page 15 5. INSPECTION BEFORE RIDING： PLEASE DO THE INSPECTION AS FOLLOWS BEFORE RIDING. ITEM PROCEDURE RAGE Front Brake Check the brake function, clearance, brake oil level, see if it’s leaking. If 、 necessary, may refill FMVSS DOT 3 or SAE J1703 brake oil. Rear Brake Check the brake function and clearance, proper adjustment if necessary.
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Page 16: Rear And Front Brake Lever
5.1 REAR AND FRONT BRAKE LEVER Hold the handle and pull the lever, the brake will be operating. Rear Brake Lever The rear brake will be on function when hold the handle and pull the left hand lever Front Brake Lever The front brake will be on function when hold the handle and pull the right hand lever... -
Page 17: Brake Oil Leaking Check
5.2 BRAKE (REF. PAGE 36) 1. Front & Rear Brake Lever: You may check the brake during the low speed riding. Check the clearance, if not correct, please adjust. Note: If the lever is loose, that means the brake system is out of order (It is dangerous). Do not ride it before fixing. -
Page 18: Our Suggestion
5.4 OUR SUGGESTION 1. The inspection should be proceeded before every riding. Don’t be indolent to execute such inspection. 2. Pleas try to fix it to good condition or carry it to your dealers for help, if any abnormal symptom is detected. -
Page 19: Throttle Grip
5.5 THROTTLE GRIP Turn the grip and check the clearance & operation situation. Make sure the grip will automatically return to the original position. Ask your dealers for adjusting if necessary. 5.6 LUBRICANT: (ONLY AVAILABLE FOR 2T MODEL) Keep the lubricant be full. Capacity of lubricant: 1.1 liter. 1. -
Page 20: Air Cleaner
5.7 AIR-CLEANER The air filter will keep dust away form the engine and also protect it against wearing out. Please ask the dealers to check & clean the filter periodically , or by yourself. (ref : page 33,34 ) 5.8 TIRE To secure the best performance &... -
Page 21: Simple Check
a.Tire pressure too high. b.Tire pressure too low. 2. SIMPLE CHECK : Check the appearance before riding. Please ask your dealers for Repairing or replacing if the appearance has been detected significant Worn out or stabbed by nails, or glass. - Page 22 3. INSPECTION FOR THE DEPTH OF THE TIRE GROOVE : The appearance will become slippery due to significant worn out, dusty or wet road riding. Please replace the tire if the depth is less than 0.8mm, see the following picture for reference.
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Page 23: Lamps & Signal Lights
5.9 LAMPS & SIGNAL LIGHTS Make sure the head lamp, brake lamp, turn signal lamp, tail lamp and all others indicator lights working well. 5.10 SWITCHES Make sure the switches of head lamp, turn signal lamp, brake lamp,horn, start button, and overtake lamp working well. - Page 24 5.12 CATALYSTER ( OPTION DEVICE ) Catalyst device is designed for decreasing air pollution from exhaust system and it is mounted inside the muffler. Note: 1. Make sure park your tricycle away form flammable material, pedestrian or child to avoid danger due to yielding hot form muffler cover.
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Page 25: Notation For Operation & Riding
6. NOTATION FOR OPERATION & RIDING 1. Please make sure you are familiar with all the operation system function before riding. Please contact with your dealers if the any question. 2. Do not start the engine in a closed place due to potential threat form poisonous exhaust amassed. -
Page 26: Warm Up The Engine
6.2 WARM UP THE ENGINE To protect the engine, please warm up the engine 1～3 minutes before riding. Do not immediately accelerate when engine is cold. Note : Please read the instruction “ engine initial run-in “ page 29 before initial riding. SCOOTER RIDING (AFTER WARM UP THE ENGINE ): (1) Hold the brake lever and push down the central stand. -
Page 27: Brake Operation
6.3 BRAKE OPERATION 1. Release the throttle grip. 2. Press the lever of front and rear brake gradually. Note : 1. Sudden stop will cause sliding even falling down turning. 2. Use the braking carefully while you are turning. Improper using the brake may cause sliding. - Page 28 PARKING: Turn off the engine and pull out the key when parking the scooter. NOTE: Please park your scooter away from the child & pedestrians if the muffler is hot. do not park your scooter on a slop or soft ground to avoid falling down.
- Page 29 6.4 ENGING INITIAL RUN-IN 1 ~ 1,000 kms riding will be the critical period regarding scooter life span. The new engine can’t afford too much loading during the first 1,000 kms. Every part of the engine will be run-in to obtain the correct clearance in this period. Be sure to avoid prolonging the correct out totally or any operation causing high temperature in the engine.
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Page 30: Periodical Maintenance
7. PERIODICAL MAINTENANCE To secure the most safe & effective performance, Please check,adjust, and lubricate your scooter periodically. Periodical maintenance and lubrication should be acknowledged as a important instruction.meanwhile, Please pay your attention to the environment, climate, geography and riding status in order to set up a proper maintenance interval. Note : This scooter is designed to be riding on normal paved road. - Page 31 Maintenance table(A:checking & adjusting, C:cleaning, R:replacing, T:tightening:) Available for 2T model Item Driving Kilometers Examine before Driving 300 1000 2000 3000 4000 5000 6000 7000 8000 9000 1000 11000 12000 Spark plug Clean it once per 3,000kms or chang a new one Decarbonizing Transmission belt Ignition timing...
- Page 32 Maintenance table(A:checking & adjusting, C:cleaning, R:replacing, T:tightening:) Available for 4T model Item Driving Kilometers Examine before Driving 300 1000 2000 3000 4000 5000 6000 7000 8000 9000 1000 11000 12000 Spark plug Clean it once per 3,000kms or chang a new one Valve clearance Transmission belt Ignition timing...
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Page 33: The Air-Cleaner Check
7.1 THE AIR-CLEANER CHECK A. 2T sponge model 1. Loosen screws then remove. 2. Take off the cover of filter. 3. Draw the sponge of filter. 4 Wash, squeeze, spray some oil and squeez again referring to figure. 5. Put the cover back carefully to make sure fitted to the cover without crack. - Page 34 2T Paper model 7.1 THE AIR-CLEANER CHECK B. 2T paper & 4T model 1. Loosen screws then remove. 2. Take off the cover of filter. 3. Draw the core of filter. 4 .Clean and dry by air compressor. 5. Put the cover back carefully to make sure fitted to the cover without crack.
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Page 35: The Spark Plug Check
7.2 THE SPARK PLUG CHECK Spark plug is one of the important parts of the engine and it is easy to be checked. According to spark plug condition. You may infer the situation of the engine. The ideal color of the electrode should be light brown. -
Page 36: Brake Adjustment
The clearance of lever (a)Front brake:5~7mm (b)Rear brakes:10~20mm Note: Please contact to PGO dealer if the clearance is incorrect. 7.4 REAR BRAKE CHECK Check the brake efficiency usually , adjust the free play by the nuts shown. 2T Model 4T Mode... -
Page 37: Front Brake Check
7.5 FRONT BRAKE CHECK If the indicator almost reach the disk, Please ask your dealers to change it. 1.Brake Disk 2.Caliper (brake pad inside) 3.Brake hose Note:please be sure to put the cover back and fasten. If the brake area is wet(getting water), the brake will be out of order and get dangerous to you. - Page 38 1.When checking the oil level, please turn the handle bar assuring the brake oil on the horizontal position. 2.Use correct brake oil, otherwise the oil seal will be defected. This will cause the oil leaking & losing the brake function. Standard brake oil: FMVSS DOT or SAE J1703 3.Refill same kind of brake oil.
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Page 39: Front Fork Check
7.7 FRONT FORK CHECK Note: In order to avoid falling down, please park your scooter firmly will be safe. 1.Eyes Checking: If any scratched, broken or leaking inside the pipe by vision. 2.Operating check: Park the scooter on flat place. (a)Hold the handle and keep the scooter in vertical position, and then hold the front brake lever. -
Page 40: Fuse Replacement
7.8 BATTERY The battery is in free- maintenance type, so it won’t be necessary to check or refill the liquid. If the liquid is leaking, please contact with your dealers A.S.A.P. Note: Please do not try to take off the sealed bolt, that will damage your battery. Note: Do not use a higher ampere fuse than the standard one. -
Page 41: Gear Oil Replacement
7.10. GEAR OIL REPLACEMENT Please change the oil after first 300km ride, then it is recommended to change the gear oil every 2000 ～3000km. Regular changing volume : 90 c.c. (SAE 140) Filling cap Drain bolt... - Page 42 8.1 SPEC. LIST Type CP-50 CP-110 Dimension: Overall Length 1890mm 1890mm Overall Width 696mm 696mm Overall Height 1145mm 1145mm Seat Height 770mm 770mm Wheel base 1275mm 1284mm Vehicle Dry Weight 99 kg 102 kg Engine: Type 2 stroke, forced air cooling 2 stroke, forced air cooling Model No.
- Page 43 Type CP-50 CP-110 Gear Oil: Model SAE 140 SAE 140 Reduction Gear: Replacement 90cc 90cc Total 110cc 110cc Air Cleaner Dry Filter or Sponge Dry Filter or Sponge Fuel: Gasoline (premium or unlead for the (premium or unlead for the Capacity of tank equipped catalyser) equipped catalyser)
- Page 44 8.2 SPEC. LIST Type CP-125 CP-150 Dimension: Overall Length 1890 mm 1890 mm Overall Width 696 mm 696 mm Overall Height 1145 mm 1125 mm Seat Height 770 mm 770 mm Wheel base 1284 mm 1284 mm Dry Weight 108 kg 116 kg Engine: Type...
- Page 45 Type CP-125 CP-150 Gear Oil: Model SAE 140 SAE 140 Reduction Gear: Replacement 90cc 90cc Total 110cc 110cc Air Cleaner Wet Paper Filter Wet Paper Filter Fuel: Gasoline (premium or unlead for the (premium or unlead for the one equipped catalyser) Capacity of tank equipped catalyser) 6.7L...
- Page 46 Appendix: Periodic Maintenance Record Plan Actual Dealer Plan Actual Dealer Date Date Sign. Sign. 14,000 1,000 15,000 2,000 16,000 3,000 17,000 4,000 18,000 5,000 19,000 6,000 20,000 7,000 21,000 8,000 22,000 9,000 23,000 10,000 24,000 11,000 25,000 12,000 26,000 13,000 27,000 Please decrease maintenance period when often driving in dusty areas.
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