OCI Sidewinder Operation And Parts Manual

OCI Sidewinder Operation And Parts Manual

Make-up / break-out hydraulic wrench

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OCI Sidewinder
Make-Up / Break-Out Hydraulic Wrench
Operation and Parts Manual
Serial #
OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825
Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com

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Summary of Contents for OCI Sidewinder

  • Page 1 OCI Sidewinder Make-Up / Break-Out Hydraulic Wrench Operation and Parts Manual Serial # OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 2: Table Of Contents

    5.11 HYDRAULIC SYSTEM SCHEMATIC OPERATION OF THE SIDEWINDER SAFETY OPERATION APPENDIX SIDEWINDER TORQUE CALCULATIONS TOOL JOINTS AND TORQUE RANGES HYDRAULIC OIL FOR SYSTEM OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 3: Introduction

    Thank you for choosing the OCI Sidewinder Make-Up/Break-Out Hydraulic Wrench, Serial # ____________. Please read this manual carefully before using the Sidewinder in the interests of safety, warranty and best operational care. With correct care your Sidewinder should provide you with top performance, reliability and long service life.
  • Page 4: Warranty

    LOSS OR DAMAGE DIRECTLY OR INDIRECTLY ARISING FROM THE USE OF SUCH EQUIPMENT OR LOSS CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION, LOSS OF USE, LOSS OF TIME, LOSS OF PROFIT, OR LOSS OF INCOME. OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 5: General Information

    Arm can be used to lift the entire Sidewinder with a winch to achieve correct height for jaw location. By rotating the main frame of the Sidewinder 90 degrees, the machine is now available for use with your work piece in the horizontal position or parallel to the ground.
  • Page 6: Sidewinder Features

    Oil Tank Thicker Steel • Fill – Breather Cap Shrouded • Accessible Return Line Filter • Made in the USA • Extensively Field Tested OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 7: Oci Sidewinder Schematics

    OCI Sidewinder 5. SIDEWINDER SCHEMATICS Major Components of OCI Sidewinder Fixed Arm Side Valve Control Handles OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 8: Major Components Of Sidewinder Moveable Wrench Arm Side

    OCI Sidewinder Major Components of OCI Sidewinder Moveable Wrench Arm Side Valve Control Handles OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 9: Main Frame Details

    4.2.3 HPT-06-04 4.2.4 HPT-06-01D HPT-06-14 HPT-06-08 4.10 HPT-06-12 4.11 HPT-01-18 4.12 HPT-06-02 4.15 HPT-06-03 4.16 HPT-02-15 HPT-07-00 HPT-01-17 HPT-06-13 HPT-02-16 HPT-02-16 OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 10: Fixed Arm Assembly

    Fixed Arm Assembly ITEM PART NUMBER HPT-05-00 1.3.1 HPT-06-01A 1.3.2 HPT-06-01D 1.3.10 HPT-06-13 1.3.11 HPT-01-18 1.3.17 HPT-06-04 1.20 HPT-13-00 HPT-11-00 3.18 HPT-06-55 OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 11: Moveable Wrench Arm Assembly

    HPT-06-01A Shown Previously as 1.3.1 in Fixed Arm Assembly and 1.4.2 in Moveable Wrench Arm Assembly ITEM PART NUMBER HPT-06-01 HPT-06-02 HPT-06-03 HPT-06-04 HPT-06-05 HPT-06-06 OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 12 4 Links required per Chain Pull Pin HPT-06-14 Shown Above as 1.4.4 in Moveable Wrench Arm Assembly 1 Required per Chain at Cylinder Rod OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 13: Standard Chain Link Breakdown

    Standard Chain Link Breakdown QUANTITY PART NUMBER DESCRIPTION HPT-06-01A Link, Standard Assembly HPT-06-01 Link Only HPT-06-02 HPT-06-03 Snap Ring HPT-06-04 HPT-06-05 Spring HPT-06-06 Ball OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 14: Chain Link With Handle Breakdown

    Chain Link with Handle Breakdown QUANTITY PART NUMBER DESCRIPTION HPT-06-01D Link with Handle Assembly HPT-06-01 Link Only HPT-06-04 HPT-06-05 Spring HPT-06-06 Ball OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 15: Connector Link Breakdown

    Connector Link Assembly HPT-06-08A (one assembly on each arm) HPT-06-08 Link Plate Only HPT-06-02 HPT-06-03 Snap Ring HPT-06-09 Hex Bolt HPT-06-10 Lock Nut OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 16: Hydraulic System Parts

    5000 PSI HPT-03-55 Pressure Gauge Chain Fixed HPT-11-00 Arm Cylinder Chain Movable Wrench HPT-12-00 Arm Cylinder Wrench Arm HPT-13-00 Breakout Cylinder OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 17: Hydraulic System Schematic

    OCI Sidewinder 5.11 Hydraulic System Schematic OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 18: Operation Of The Sidewinder

    Please be sure to read and follow all instructions for the Honda GX160 engine that are given in that Manual supplied with your OCI Sidewinder. Failure to do so may result in serious injury or death. Voiding of warranty may also occur.
  • Page 19 7. Turn engine switch from the off 8. Turn the fuel switch fully on. 9. Set the choke to full. position to the on position. OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 20 V of the fixed arm. OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 21 OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 22 2 and 3 to increase the hold pressure. Increase this by about 250-500 psi. OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 23 OCI Sidewinder and use all valve and remove the pin with handle. handles to make sure all cylinders are fully retracted. OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 24 Section 7.2 in the Appendix shows some popular tool joints and their tightening ranges. ELECTRIC MODEL OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 25: Appendix

    92,775 Foot/lbs 74,449 Foot/lbs 3600 PSI 95,426 Foot/lbs 76,576 Foot/lbs 3700 PSI 98,077 Foot/lbs 78,703 Foot/lbs 3800 PSI 100,727 Foot/lbs 80,831 Foot/lbs OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 26: Tool Joints And Torque Ranges

    29000 - 33000 4010 - 4565 6-5/8” F.H. 22500 - 26500 3110 - 3665 I.F. 8-1/2 5-29/32 23000 - 27000 3180 - 3735 OCI, LLC • 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com • www.ocidivision.com...
  • Page 27: Hydraulic Oil For System

    Hydraulic Oil for System As shipped the Sidewinder is filled and tested with Valvoline AW32 Hydraulic Oil. The capacity of the unit is about 2.4 US Gallons. After all cylinders have been cycled the oil level should be on the upper 1/3 of the sight glass.
  • Page 28 OCI, LLC 370 Industrial Park Road • Brookville, PA 15825 Tel: (800) 453-6400 • Email: info@ocidiv.com www.ocidivision.com...

Table of Contents