Nordson BR-1 Customer Product Manual
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Nordson BR-1 Customer Product Manual

Nordson BR-1 Customer Product Manual

Induction temperature controller
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BR-1 Induction
Temperature Controller
Customer Product Manual
Part 1106132-05
Issued 7/18
For parts and technical support, call the
Finishing Customer Support Center at (800) 433-9319.
This document is subject to change without notice.
Check http://emanuals.nordson.com/finishing for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA

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  • Page 1 Customer Product Manual Part 1106132-05 Issued 7/18 For parts and technical support, call the Finishing Customer Support Center at (800) 433-9319. This document is subject to change without notice. Check http://emanuals.nordson.com/finishing for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...

  • Page 2: Table Of Contents

    555 Jackson Street Amherst, OH 44001 Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2011. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice.
  • Page 3 Change Record Change Record Revision Date Change 1/16 Updated figures. 7/18 New I/O Module released. Part 1106132-05 E 2018 Nordson Corporation...
  • Page 4 Change Record Part 1106132-05 E 2018 Nordson Corporation...

  • Page 5: Safety

    Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. Part 1106132-05...

  • Page 6: Personal Safety

    BR-1 Induction Temperature Controller Personal Safety To prevent injury follow these instructions. Do not operate or service equipment unless you are qualified. Do not operate equipment unless safety guards, doors, or covers are intact and automatic interlocks are operating properly. Do not bypass or disarm any safety devices.

  • Page 7: Fire Safety

    BR-1 Induction Temperature Controller The National Spray Equipment Manufacturers Association has created a wallet card that you should carry when you are operating high-pressure spray equipment. These cards are supplied with your equipment. The following is the text of this card: WARNING: Any injury caused by high pressure liquid can be serious.

  • Page 8: Halogenated Hydrocarbon Solvent Hazards

    Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components.

  • Page 9: Description

    BR-1 Induction Temperature Controller Introduction See Figure 1. The BR-1 induction temperature controller replaces Mountaingate-Series controllers. The controller installs into the existing door cutout. The screens can be password protected to restrict program changes. Figure 1 BR-1 Induction Temperature Controller Touchscreen...

  • Page 10: Installation

    Follow the safety instructions in this document and all other related documentation. Read and understand this entire section before installing this equipment. If necessary, contact a local Nordson representative with questions about these procedures. Remove the Old Controller 1. Disconnect and lock out power to the ICD Dryer.

  • Page 11: Prepare The New Controller

    BR-1 Induction Temperature Controller Prepare the New Controller The new controller needs to be partially disassembled after unpacking. After disassembly, the controller can be installed through the door assembly. 1. See Figure 3. Disconnect the wire connectors from the I/O Module.
  • Page 12 BR-1 Induction Temperature Controller REMOTE ENCLOSURE DOOR DISPLAY ASSEMBLY MOUNTING PLATE ASSEMBLY INTERNAL MOUNTING PANEL WITH CONTROL BOARD Î Î Î Î DISPLAY PANEL MOUNTING HARDWARE MOUNTING BEZEL Î Î DISPLAY Î Î Î Î I/O MODULE DISPLAY ASSEMBLY MOUNTING PLATE ASSEMBLY...
  • Page 13 BR-1 Induction Temperature Controller Figure 6 Wiring Diagram Part 1106132-05 E 2018 Nordson Corporation...

  • Page 14: Configurations

    BR-1 Induction Temperature Controller Configurations The temperature controller has four system configurations. Each configuration requires the correct software and circuit board jumper settings. See Figure 7 for jumper locations. Jumper E2 shown in the ICD position Jumper E3 shown in the Interlock HI position...

  • Page 15: Setup

    Temperature offset and limits PID control Alarm NOTE: BR-1 Standard Controller screens are shown in this section. Some of the screens for the ICS, Independent, and Sterilizer configurations are different. Refer to the Appendix to obtain information on these screens.
  • Page 16 BR-1 Induction Temperature Controller 1. Press the green power button on the operator interface (OIT) terminal. See Figure 8. The Nordson Splash screen appears for 10 seconds, then the Auto Mode screen appears. Figure 8 Auto Mode Screen 2. Touch the MENU button in the lower right-hand corner. See Figure 9.
  • Page 17 BR-1 Induction Temperature Controller 3. Touch the RAMP/MOTION button. See Figure 10. The RAMP/MOTION SETUP screen appears. This screen may be password protected. 4. Using the keypad, Enter Timer values and Ramp Power. Manual mode can be used to obtain the correct ramp power setting.
  • Page 18 BR-1 Induction Temperature Controller NOTE: If the Manual Mode screen is password protected, it must be enabled from the Configurations/Options Setup screen. Refer to the Configurations/Options Setup section to enable the Manual Mode screen. 7. Touch the MANUAL button on the Navigation screen. See Figure 11.

  • Page 19: Ramp Timer Setting

    BR-1 Induction Temperature Controller Ramp Timer Setting The Ramp Time is the time it takes for a can end to travel the length of the dryer, from the entrance to the exit. This time is dependent on the line speed. The factory default is 60 seconds.

  • Page 20: Temperature Offset And Power Limit Settings

    BR-1 Induction Temperature Controller Temperature Offset and Power Limit Settings Touch the OFFSET & LIMITS button on the Navigation screen (Figure 9). See Figure 12. The OFFSET/LIMITS screen appears. This screen can be password protected. Figure 12 OFFSETS/LIMITS Screen Temperature Offset Temperature offset is used to alter display temperature versus input temperature.

  • Page 21: Pid Control Settings

    BR-1 Induction Temperature Controller PID Control Settings Touch the PID SETUP button on the Navigation screen (Figure 9). See Figure 13. The PID SETTINGS screen appears. This screen can be password protected. Figure 13 PID SETTINGS Screen For the dryer to control temperature properly, three parameters must be set:...

  • Page 22: Temperature Setpoint, Display, And Alarm Settings

    BR-1 Induction Temperature Controller Temperature Setpoint, Display, and Alarm Settings Touch the TEMP SETUP button on the Navigation screen (Figure 9). See Figure 14. The TEMPERATURE SETUP screen appears. This screen can be password protected. Figure 14 TEMPERATURE SETUP Screen Product Temperature Setpoint This setting duplicates the setpoint display on the Auto Mode screen.
  • Page 23 BR-1 Induction Temperature Controller NOTE: The Configuration/Options screen is password protected by default. Only qualified personnel should access this screen. Contact a local Nordson representative if the screens cannot be accessed. Touch the CONFIG button on the Navigation screen (Figure 9). A keypad appears.

  • Page 24: Operation

    Nordson representative with questions about these procedures. NOTE: BR-1 Standard Controller screens are shown in this section. Some of the screens for the ICS, Independent, and Sterilizer configurations are different. Refer to the Appendix to obtain information on these screens.

  • Page 25: Adjusting The Temperature Setpoint

    BR-1 Induction Temperature Controller Figure 16 Auto Mode Screen 1. Temperature Setpoint 4. Fault indicator 2. Percent of power bar graph 5. System stop button 3. Actual temperature value 6. Up and down buttons Adjusting the Temperature Setpoint The actual and setpoint temperature can be displayed in either Celsius or Fahrenheit.

  • Page 26: Manual Mode

    BR-1 Induction Temperature Controller Manual Mode See Figure 17. The dryer can be operated in Manual mode. The Manual mode screen may be password protected to limit access. Refer to the Configurations/Options Setup section for more information on this screen.

  • Page 27: High And Low Alarms

    BR-1 Induction Temperature Controller High and Low Alarms If the actual end temperature rises above the Alarm High setpoint or falls below the Alarm Low setpoint, the dryer will continue to operate for the period of time set using the Temperature Alarm Delay function. If the actual temperature is still above or below the alarm setpoints when the delay timer runs out, a system fault occurs.

  • Page 28: Navigation Screen

    BR-1 Induction Temperature Controller Navigation Screen See Figure 19. The Navigation screen provides access to system settings, auto and manual screens, and the operator language screen. Touching the MENU button on any screen will open this screen. Some screens are password protected. They are normally used only for setup and testing.

  • Page 29: Thermocouple Troubleshooting

    BR-1 Induction Temperature Controller Thermocouple Troubleshooting See Figure 21. The Temperature Controller system monitors the integrity of the bi-metal thermocouple. If the thermocouple breaks the system shuts down and displays the error message on the screen. FAULT MESSAGE Figure 21...

  • Page 30: Parts

    BR-1 Induction Temperature Controller Parts To order parts, call the Nordson Finishing Customer Support Center at (800) 433−9319 or contact a local Nordson representative. Part Description 1106122 Standard Control Programmed BR-1 Temperature Controller 1106124 Independent Lane Control Programmed BR-1 Temperature Controller...

  • Page 31: Appendix

    BR-1 Induction Temperature Controller Appendix ISC Screens The Following screens are specific to the ICS BR-1 controller configuration. Navigation See Figure 22. The Navigation screen provides access to the system settings, manual, and operator language screens. Touching the MENU button on any screen will open this screen.

  • Page 32: Manual Mode

    BR-1 Induction Temperature Controller Manual Mode See Figure 23. The Manual mode screen may be password protected to limit access. Refer to the Configurations/Options Setup section for more information on this screen. Manual mode allows the dryer to operate in the open loop mode without temperature feedback.

  • Page 33: Line Speed Monitor

    BR-1 Induction Temperature Controller Line Speed Monitor See Figure 24. Power output to the coil trays can be controlled by the BR-1 system or remotely. Systems including the line speed monitor option utilize a 4−20 mA input signal to control the power output into the coil trays.

  • Page 34: Configurations/Options Setup

    NOTE: The Configuration/Options screen is password protected by default. Only qualified personnel should access this screen. Contact a local Nordson representative if the screens cannot be accessed. Touch the CONFIG button on the Navigation screen (Figure 22). A keypad appears.

  • Page 35: Independent Lane Control Screens

    BR-1 Induction Temperature Controller Independent Lane Control Screens The Following screens are specific to the Independent BR-1 controller configuration. Auto Mode See Figure 26. The default operating mode is Auto mode. The Auto Mode screen automatically appears when the dryer is turned on. Lane 1 and Lane 2 can operate individually or at the same time.

  • Page 36: Manual Mode

    BR-1 Induction Temperature Controller Manual Mode See Figure 27. The Manual mode screen may be password protected to limit access. Refer to the Configurations/Options Setup section for more information on this screen. Manual mode allows the dryer to operate in the open loop mode without temperature feedback.

  • Page 37: Temperature Offset And Power Limit Settings

    BR-1 Induction Temperature Controller Temperature Offset and Power Limit Settings Touch the OFFSET & LIMITS button on the Navigation screen (Figure 19). See Figure 28. The OFFSET/LIMITS screen appears. This screen can be password protected. Figure 28 Independent OFFSET/LIMITS Screen...

  • Page 38: Faults

    BR-1 Induction Temperature Controller Faults Touch the FAULT PAGE button on either the Auto or Manual mode screens to access the Fault screen shown in Figure 29. System faults are highlighted on the screen. A problem must be corrected and the fault reset before restarting the system.

  • Page 39: Sterilizer Screens

    BR-1 Induction Temperature Controller Sterilizer Screens The Following screens are specific to the Sterilizer BR-1 controller configuration. Auto Mode See Figure 30. The default operating mode is Auto mode. The Auto Mode screen automatically appears when the dryer is turned on. The Standby Coil power maintains product temperature when line production stops.

  • Page 40: Manual Mode

    BR-1 Induction Temperature Controller Manual Mode See Figure 31. The Manual mode screen may be password protected to limit access. Refer to the Configurations/Options Setup section for more information on this screen. Manual mode allows the dryer to operate in the open loop mode without temperature feedback.

  • Page 41: Temperature Setpoint, Display, And Alarm Settings

    BR-1 Induction Temperature Controller Temperature Setpoint, Display, and Alarm Settings Touch the TEMP SETUP button on the Navigation screen (Figure 19). See Figure 32. The TEMPERATURE SETUP screen appears. This screen can be password protected. Figure 32 Sterilizer TEMPERATURE SETUP Screen Product Temperature Setpoint This setting duplicates the setpoint display on the Auto Mode screen.

  • Page 42: Faults

    BR-1 Induction Temperature Controller Temperature Display Selection Touch the display field to toggle between C (Celsius) or F (Fahrenheit). Gate Control Setup If the production line shuts down, product will continue to heat inside the dryer for 20 minutes. Once the dryer starts, product that was on the line outside of the dryer must be rejected.
  • Page 43 BR-1 Induction Temperature Controller Notes: Part 1106132-05 E 2018 Nordson Corporation...
  • Page 44 BR-1 Induction Temperature Controller This page intentionally left blank. Part 1106132-05 E 2018 Nordson Corporation...

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