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Jefferson Professional Tools & Equipment JEFTRKM05-08 Instruction Manual

Thread repair kit

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Introduction:
Jefferson Thread Repair kit creates a stronger internal thread
in soft metals. Ideal for repairing damaged or stripped internal threads.
Protects tapped threads against wear and damage. Set includes Drill bit,
Thread tap, Insert installation and Lug breaking tool.
Supplied with three different lengths of thread insert.
Specification:
Model No:
JEFTRKM05-08
JEFTRKM06-10
JEFTRKM08-125
JEFTRKM10-150
JEFTRKM12-175
JEFTRKM14-125
Instructions:
1.
Drill out the damaged thread using the correctly sized twist drill bit provided.
2.
Tap drilled hole using screw tap provided.
3.
Load thread insert into installation tool.
4.
Screw insert into threaded hole.
5.
Remove the tag from the insert using the breaking pin tool.
6.
Thread is repaired and ready to use.
STEP 1
WARNING!
Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
Do not hold the workpiece by hand. Use clamps or a vice to secure the workpiece.
Do not use the tool for any purpose other than that for which it is designed.
Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
Remove ill fitting clothing and wear appropriate protective clothing. Remove ties, loose jewellery, and contain and/or tie back long hair.
Keep work area clean and uncluttered and ensure that there is adequate lighting.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
DO NOT use tool when tired or under the influence of alcohol, drugs or intoxicating medication.
Keep children and unauthorised persons away from the working area.
Keep cutting tools lubricated at all times to ensure extended tool life, and also cleaner, more accurately formed threads.
When not in use, return all parts to the case, and store in a safe, dry, childproof location.
Replacement Inserts
Thread Lengths
M5
3.5, 5, 7mm (5 of each)
M6
4, 6, 9 (5 of each)
M8
6, 9, 12mm (5 of each)
M10
7.5, 15mm (3 of each), 11mm (x4)
M12
9, 18mm (2 of each), 14mm (x4)
M14
10, 21mm (1 of each), 16mm (x3)
STEP 2
STEP 3
www.jeffersontools.com
Thread Size
M5 x 0.8mm
M6 x 1mm
M8 x 1.25mm
M10 x 1.5mm
M12 x 1.75mm
M14 x 1.25mm
WARNING!
Wear safety eye
protection when
using this set.
STEP 4
STEP 5
USER MANUAL
v.1.1
Jefferson Thread Repair kit
STEP 6

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Summary of Contents for Jefferson Professional Tools & Equipment JEFTRKM05-08

  • Page 1 Thread tap, Insert installation and Lug breaking tool. Supplied with three different lengths of thread insert. Specification: Model No: Replacement Inserts Thread Lengths Thread Size JEFTRKM05-08 3.5, 5, 7mm (5 of each) M5 x 0.8mm JEFTRKM06-10 4, 6, 9 (5 of each) M6 x 1mm JEFTRKM08-125 6, 9, 12mm (5 of each) M8 x 1.25mm...
  • Page 2 USER MANUAL v.1.1 Jefferson Thread Repair kit 1. Drilling. Drill out the damaged thread using the drill bit provided. Drill a sufficient depth to Accommodate the insert lenght and bolt or screw being used. 2. Coil Threading-Tap. Using the coil tap provided, check the size on your shank to make sure you have the correct one.

This manual is also suitable for:

Jeftrkm06-10Jeftrkm08-125Jeftrkm10-150Jeftrkm12-175Jeftrkm14-125