V&A cashco C27 Installation, Operation & Maintenance Manual

Spring/diaphragm linear pneumatic actuators

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ISO Registered Company
SPRING/DIAPHRAGM LINEAR PNEUMATIC ACTUATORS
I.
DESCRIPTION AND SCOPE
Actuator models C27 and C53 are multi-spring,
single acting, spring opposed, linear actuators used
with Cashco sliding stem (linear), globe-style control
valves. The "R" denotes" reverse"acting arrangement;
the "D" denotes "direct" acting arrangement and are
reversible in the field.
"D" = Direct action; on increasing air loading
pressure,the actuator stem extends. Fail-safe position
is with the stem retracted.
"R" = Reverse action; on increasing air loading
pressure, the actuator stem retracts. Fail-safe
position is with the stem extended.
When coupled with a globe-style control valve with
pushdown to close action, a "D"- direct acting actuator
will provide valve "fail open" action;"D" = ATC-FO.
When coupled with an "R" - reverse acting actuator,
will provide valve "fail closed" action; "R" = ATO-FC.
II. REFERENCES
Refer to the Control Valve Technical Bulletin this
actuator is unitized with for complete tech ni cal
specifications.
Refer to following Installation, Operation & Main te-
nance Manuals (IOM's) for other devices that maybe
mounted to C27-C53 actuators:
Positioners: P/P: P5 or I/P: D20 or D3 go to
http://www.pmv.nu/products.aspx?pathlocator
PS2 I/P: http://www.automation.siemens.com/sc-
static/catalogs/catalog/pi/fi01/en/fi01_en_kap05.pdf
INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM)
MODELS C27 - C53
SECTION I
SECTION II
Shown w/ATO-FC Action
ABBREVIATIONS
ATO-FC ..... Air-to-Open, Fail Close
ATC-FO ..... Air-to-Close, Fail Open
CCW .......... Counter Clockwise
CW ............. Clockwise
D or DIR ..... Direct Acting
R or REV.. Reverse Acting
IAS ............. Instrument Air Supply
SIG ............ Output Signal from Instrument
LOAD ......... Positioner Output Air Pressure
V ................ Vent
IOM-C27-C53
02-16

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Summary of Contents for V&A cashco C27

  • Page 1 IOM-C27-C53 INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM) 02-16 MODELS C27 - C53 ISO Registered Company SPRING/DIAPHRAGM LINEAR PNEUMATIC ACTUATORS SECTION I DESCRIPTION AND SCOPE Actuator models C27 and C53 are multi-spring, single acting, spring opposed, linear actuators used with Cashco sliding stem (linear), globe-style control valves.
  • Page 2: Installation

    SECTION III III. INSTALLATION B. Air Supply: A. Orientation: 1. Recommendation is that a desiccant dried, 1. Recommended actuator major axis orientation instrument quality air supply be used. Such with any model of Cashco control valve body, a supply is recommended for outdoors is upwards in a horizontal pipe.
  • Page 3 4. Loosen all flange bolting (18,19,20,21) two For Air-to-Open Construction: revolutions. Pry apart the casings (1,2) if “stuck” together. 15. Remove top case (1). Place matchmarks on spring plate (9) to mark location of the 5. In one revolution increments loosen all springs (10).
  • Page 4 28. Refer to B.3 previous, align top and bottom 9. Place the diaphragm plate (8) inside the cases (1,2). Install long bolting (19) and nuts diaphragm (7) and carefully center both on (21) equally spaced around the bolt circle - the diaphragm washer (14).
  • Page 5 E. To Remove Handwheel Assembly. 4. Remove lock washer (22) and stem spacer (5). For Air to Close Construction: 1. Rotate locknut (36) CCW two revolutions. 5. Remove spring plate (9) diaphragm plate (8), Rotate handwheel (31.2) CCW until it spins diaphragm (7), o-ring (15) and diaphragm freely.
  • Page 6 F. Bushing & O-ring Replacement ATC only. 6. Reset springs (10) equally spaced around (Extension of IV. B. Steps 1 - 8.) the lower case (2). See Step 2 previous for matchmarks. 1. Remove diaphragm plate (8), spring plate (9) and stem spacer (5). 7.
  • Page 7: Troubleshooting Guide

    SECTION V V. TROUBLE SHOOTING GUIDE NOTE: Cashco, Inc. recommends that if the casings are unbolted, the diaphragm, o-ring and TFE tape guide bushing should always be replaced. Air Leakage; Reverse action units. Diaphragm removal/replacement per Section IV. MAINTENANCE in its entirety. Symptom Cause-Remedy Leakage at diaphragm-to-lower casing flange or thru vent...
  • Page 8 Actuator can not deliver full stroke. Symptom Cause-Remedy Valve can not fully close for “Direct Action-ATC-FO” Insuffi cient air supply pressure. Check Technical Bulletin arrangement; or valve can not fully open for “Reverse for proper air supply pressure. Action-ATO-FC” arrangement. Manual handwheel out of “neutral”...
  • Page 9: New Replacement Unit

    SECTION VI ORDERING INFORMATION NEW REPLACEMENT UNIT vs PARTS "KIT" FOR FIELD REPAIR To obtain a quotation or place an order, please retrieve the Serial Number and Product Code that was stamped on the metal name plate and attached to the unit. This information can also be found on the Bill of Material (“BOM”), a parts list that was provided when unit was originally shipped.
  • Page 10 C27 Actuator ATC - FO Action Item No. De scrip tion Item No. De scrip tion Case Bolts - Short Case - Top Case Nut - Short Case - Bottom Stem Lock Washer Yoke Indicator Plate Attachment Hub Indicator Plate Screw Stem Spacer Stem Tefl...
  • Page 11 C27 Actuator ATO - FC Action Item No. De scrip tion Item No. De scrip tion Case - Top Case Bolts - Short Case - Bottom Case Nut - Short Yoke Stem Lock Washer Attachment Hub Indicator Plate Stem Spacer Indicator Plate Screw Stem Stem Tefl...
  • Page 12 C53 Actuator ATC - FO Action Item No. De scrip tion Item No. De scrip tion Case Bolts - Short Case - Top Case Nut - Short Case - Bottom Stem Lock Washer Yoke Indicator Plate Attachment Hub Indicator Plate Screw Stem Spacer Stem Tefl...
  • Page 13 C53 Actuator ATO - FC Action Item No. De scrip tion Item No. De scrip tion Case - Top Case Bolts - Short Case Nut - Short Case - Bottom Yoke Stem Lock Washer Indicator Plate Attachment Hub Indicator Plate Screw Stem Spacer Stem Stem Tefl...
  • Page 14: Handwheel Assembly

    Handwheel Assembly Item No. De scrip tion Item No. De scrip tion Fixed Bracket Shoulder Bolt Pivot Bracket Pin (Spring) Threaded Pin Lock Nut Thrust Pin Cap Screw Rocker Pin Thrust Washer Handwheel Washer Handwheel Assy Lock Washer Retaining Ring Coupling Assy IOM-C27-C53 IOM-C27-C53...
  • Page 15 NOTES IOM-C27-C53 IOM-C27-C53...
  • Page 16 EST. South Africa: JOHANNESBURG 1986 Tel: 011 397 2833 0861 103 103 E-mail: sales@valve.co.za DURBAN www.valve.co.za Tel: 031 579 2593 SCAN ME...

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