Section Content page ….………………………………………………... CHAPTER 1 Safety Guidelines Please follow the below basic safety principles..……………………….. Precautions for the transportation and installation..…………………….. Precautions for operation..…………………………………………….. Precautions for checking and maintenance...…………………………… Warning labels and mark on the machine………………………………. 1.5.1 Warning labels and mark introduction …………………………………. 1.5.2 Labels Warning labels and mark positions ……………………………...
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Section Content page Transportation..……………………………………………………….… 4.2.1 The diagram of the machine weight and its gravity center...…………… 4.2.2 The movement of the machine……. …………………………………… 4.2.3 The order to pack..……………………………………………………… Installation of the machine..…………………………………………….. 4.3.1 Have the machine set onto the fastening bolts of the crate base...……… 4.3.2 Level adjusting…………………………………………………………..
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Section Content page 5.12 Automatic Feed...……………………………………………………….. 5-28 5.12.1 Automatic feed rate table……………………………………………….. 5-28 5.12.2 Change the feed rate as the following way……………………………... 5-28 5.12.3 Suppose that the work piece is by the machine.………………………... 5-28 5.12.4 How to preset the depth of the power-feed..……………………………. 5-29 (For TPR-720A, TPR-820A, TPR-920A)...……………………………...
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Section Content page 8.2.1 The cause……………………………………………………………….. 8.2.2 The solution.………...………………………………………………….. What if the drill bit get broken?.………………………………………. What if the screw tap get broken?...…………………………………….. How if a person is entangled?..…………………………………………. CHAPTER 9 Annex Electrical circuit diagram (TPR720A,TPR820A,TPR920A CE Standard)..Electrical circuit diagram(TPR1100 CE Standard)……………………... Electrical main part list(TPR720A,TPR820A,TPR920A CE Standard)...
CHAPTR 1 Safety Guidelines 1.1 Please follow the below basic safety principles﹕ (1) Have only sophisticated or experienced personal perform the machine operation or maintenance. (2) Please read and understand the operation manual thoroughly before operation. (3) Please place the manual close to the machine for easy access. (4) Please have only authorized person keep the keys to the machine.
1.3 Precautions for operation: (1) Please don’t remove any protection guard or any safety installation. (2) Please don’t remove or alter any location of the limit switches, restraint blocks or interlocking mechanisms. (3) Don’t touch any switch with wet hand. (4) Please don’t put any part of your body on the moving parts of the machine or near to them.
1.5 Warning labels and mark on the machine 1.5.1 Warning labels and mark introduction labels Description Please secure the machine with the base fixing bolts, to prevent from any risk. 台勵福股份有限公司 ...
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1.5.2 Warning Labels and mark positions a. The front view. 台勵福股份有限公司 台品工業股份有限公司 TA I PIN INDUSTR IA L CO ., LTD 機型號碼 MODEL NO. 製造號碼 SERIAL NO. 製造日期...
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b-2. The rear view (only for TPR-1100) C. Oil filler position and Oil Drain outlet position Gearbox...
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Arm elevating motor (For TPR-720A, TPR-820A, TPR-920A) Arm elevating motor (For TPR-1100)
CHAPTER 2 General Specifications 2.1 The anticipated machine life. The calculation of the anticipated machine life: 8 hours x 6 days x 50 weeks x 10 years = 24000 hours. The above calculation is based on a sound maintenance and normal condition, excluding wearing parts.
2.3 The machine 2.3.1 Description Radial drills are purposely designed to process bulky objects. Tailift has 20 years of history and experience in behind. It knows radial drills certainly very well. Tailift radial drills will be your best choice. The material that the machine can process on are : mild steel, metal, stainless steel, cast iron, aluminum, copper,,,, etc, except magnesium alloy.
Ⅱ. only for TPR-1100 There are six categories of parts on the radial drill: Gearbox, Arm, Column, Top Cover, Box Table and Base. The following are its description and locations. 1. Base The main aim of the base is to support the whole weight of the machine.
2.4 Specifications. 2.4.1 TPR-720A Specification. TPR-720A The Column diameter 210mm Distance from the column surface to the spindle center, max 750mm Distance from the column surface to the spindle center, min 220mm Horizontal travel of the Spindle head. 530mm Distance from the Base surface to the Spindle end, max. 1060mm Distance from the Base surface to the Spindle end, min.
2.4.2 TPR-820A Specification. TPR-820A The Column diameter 210mm Distance from the column surface to the spindle center, max 850mm Distance from the column surface to the spindle center, min 220mm Horizontal travel of the Spindle head. 630mm Distance from the Base surface to the Spindle end, max. 1210mm Distance from the Base surface to the Spindle end, min.
2.4.3 TPR-920A specification. TPR-920A The Column diameter 210mm Distance from the Column surface to the Spindle center, max. 950mm Distance from the Column surface to the Spindle center, min. 220mm Horizontal travel of the Spindle head. 730mm Distance from the Base surface to the Spindle end, max. 1210mm Distance from the Base surface to the Spindle end, min.
2.4.4 TPR-1100 specification. TPR-1100 The Column diameter 260mm Distance from the Column surface to the Spindle center, max. 1100mm Distance from the Column surface to the Spindle center, min. 280mm Horizontal travel of the Spindle head. 820mm Distance from the Base surface to the Spindle end, max. 1270mm Distance from the Base surface to the Spindle end, min.
2.5 Standard and Option Accessories. (1) Standard Accessories: Adjusting tools(including tool box) Cooling equipment(including pump) Lighting installation(including fluorescent lamp) Box table (2) Option Accessories: Tilt worktable 2.6 Operation position and noise level. 2.6. Operation position: about 1 meter far from the gearbox surface. Height: 1.6 meter from the ground.
CHAPTER 3 Preparation to Install 3.1 Space and room requirement 3.1.1 Floor requirement Using this machine requires solid and well-structured floor and its good level. Note: 1. For adjusting level, please refer to the chapter 6. 2. Adjusting level is needed before using this machine. The level adjusting tolerance must be within 1 mm/m.
3.1.2 Space requirement For safety reason, Path must be considered when installing. For space, it requires: Its calculation is the area of the arm rotating 360 degree, the most outer circle and plus 1000 mm. Different models has different dimensions. The distance from the column Plus maintenance area Total space requirement...
3.2 Environment requirement a. Never put the machine in the places where sun shines directly on it. b. Temperature: normal range is between +5℃ and 40℃. c. Humidity: between 30% and 95%. At the max. temperature 40℃,The relative humidity should not be over 50%. And at the relative lower temperature, higher humidity is acceptable.
3.4 Electric system calculation 3.4.1 For TPR-720A, TPR-820A, TPR-920A Motor Part Name Rated Power Capacity Maximum Initiate Power Main Motor 1.5kw 4.2kw Elevating Motor 0.75kw 2.1kw Coolant Pump Motor 0.1kw 0.28kw Total Rated Power Capacity: (1.5kw+0.75kw+0.1kw)=2.35kw…………………..(1) Maximum Total Initiate Power Capacity: (4.2kw+2.1kw+0.28kw)=6.58kw…………………..
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3.4.2 For TPR-1100 Motor Part Name Rated Power Capacity Maximum Initiate Power Main Motor 2.25kw 6.3kw Elevating Motor 0.75kw 2.1kw Coolant Pump Motor 0.1kw 0.28kw Total Rated Power Capacity: (1.5kw+0.75kw+0.1kw)=3.1kw………………….. (1) Maximum Total Initiate Power Capacity: (4.2kw+2.1kw+0.28kw)=8.68kw…………………..(2) Transformer Rated Output Power Capacity for Control Circuits Model Item 100VA...
CHAPTER 4 Transportation and Installation. 4.1 Disassembly and packaging. 4.1.1 General Electrical equipment should be designed to stand transportation and storage under the temperature between -25℃ and+55℃. If this is impossible, proper measurements must be taken to endure the high temperature. The criteria for this measurement is that it can withstand the affection of the high temperature of +70℃...
4.2 Transportation. 4.2.1 The diagram of the machine weight and its gravity center. The weight differ due to the different models. Their data is as blow: MODEL TPR-720A TPR-820A TPR-920A TPR-1100 Total Weight 1250 kgw 1340 kgw 1400 kgw 1950 kgw Required Forklift 2 tons 2 tons...
4.2.3 The order to pack Please pack according the following procedure: 1. Place the base plate 1 under the machine and have both the plate and the machine fastened with bolts. 2. Install the side plate 2. 3. Install the side plate 3. 4.
4.3 Installation of the machine. 4.3.1 Have the machine set onto the fastening bolts of the crate base. (1) Tools Sling, lifting equipment, spanner, movement plate, insertion blocks and level adjusting blocks. (2) Procedure a. After dismantling the wooden crate, get the manuals and tool box out. b.
4.3.2 Level adjusting. (1) Tools a. A level scale, with tolerance within 0.02mm/m b. Spanners, Level adjusting blocks. (2) Procedure a. Please adjust the level adjusting bolts to contact the level adjusting blocks. b. Have the level scale put on the worktable. c.
4.4 The test after installation. a. Have the main power on. b. Press the emergent stop button to see whether it stops immediately. c. Power on again. d. Please check whether the motor is running smoothly. If there is any errors, Please select two of the wires L1, L2 and L3 and change its position.
The rear view of TPR-820A. The relevant terms. ( For TPR-720A, TPR-820A, TPR-920A) Term Description It is to secure the rotation position of the Arm on the 1 Column clamping lever Column. e.g. after arm is rotated to a certain degree, you use this lever to secure the Arm on the Column.
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It indicated the depth of the drilling. Its scale range is less 8 Main dial than 100 mm. It helps you fine dial when the Main Dial is not enough 9 Auxiliary dial precision for drilling a certain depth. Its scale range is less than 220 mm.
5.1.2 ( For TPR-1100) The front view of TPR-1100. The upper map is used for special struction. (optional)
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The rear view of TPR-1100 The relevant terms. ( For TPR-1100) Term Description It is to secure the rotation position of the Arm on the 1 Column clamping lever Column. e.g. after arm is rotated to a certain degree, you use this lever to secure the Arm on the Column.
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Handle, for rotating the It requires the smallest strength and it is the safest way to Arm. rotate the Arm. It indicated the depth of the drilling. Its scale range is less 8 Main dial than 100 mm. 9 Lever, for feed trip. It is to start or stop the automatic Knives Feeding.
5.1.3 Safty protective device (suit every model) Term Description For to avoid debris fly off. When spindle making the drilling bit,the Safety Protective cover must be close. Another for safety, the spindle must stop Cover rotation, when the cover is open. The limit switch is controlled by safety protective cover’s open or close.
5.2 Instruction to switches. Ⅰ.( For TPR-720A, TPR-820A, TPR-920A)(Type I) The front view of TPR-820A Description for Switches. ( For TPR-720A, TPR-820A, TPR-920A)(Type II) The rear view of TPR-820A...
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The rear view of TPR-820A 1. Power-on light It lights when it powers on. It is a switch to start on or off the lubrication when at boring, where the boring or shearing causes high temperature, making the drilling The cutting fluids bit easy to wear.
Ⅱ.FOR TPR1100(Type I) Description for Switches. For TPR-1100 (Type I) It is for operator’s understanding whether the working situation is 1. Electric current meter normal. It lights when at feeding. After work finished and power off, it turns 2. Feeding light off .
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Ⅱ.For TPR-1100 ( Type II Description for Switches. For TPR-1100 (Type II) It is for operator’s understanding whether the working situation is 1. Electric current meter normal. It lights when at feeding. After work finished and power off, it turns 2.
5.3 Installation of the clamp(work piece) 5.3.1 General Work piece must be placed securely and precisely on the radial drill so that precision and safe procession can be achieved. Regularly, a vise is applied. (as shown picture a). Since the vise has its range limit, universal clamp (as shown picture b) is applied for bulky work piece or any work piece which isn’t easy to be clamped.
5.3.3 Universal clamp and the clamping of the work piece. (1) Hex nuts (2) T shape chamfer nuts (3) Stacking plate (4) Twin head bolts (5) Insertion block (6) Ladder block Clamp the work piece as the following: (Since the combination of the universal clamp is very flexible and abundant, The following diagram is applied as an exemplary description.
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Examples of clamping, using the universal clamp. 5-14...
5.4 Installation and change of the drilling unit. The radial drill is mainly used in drilling. How to clamp the drilling bit is therefore very important. Generally, drilling bits divides into two kinds, one is straight handle drilling bit, and another is tapered handle one. (as fig. A). Their clamping is very different.
5.4.1 The assembly and disassembly of the drilling head and clamp Fig. a. Fig. b. Fig. c. Term Revolving shaft. Shaft bushing Speedy drill bit clamp The stem for the speedy drill bit clamp Pin for releasing drill bit Drill shaft end Drilling shaft Fig.
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Assemble the drill bit head and the drill bit clamp as the following: a. Move away the drilling bit or lift the gearbox to the utmost point. b. Power off. c. Put on gloves. d. Insert a thick wood plate into the underneath of the drill bit and the drill bit clamp. Rotate the feed trip lever clockwise and have the spindle descend about 150 to 200 mm.
5.4.2 The assembly and disassembly of the straight handle drill bit Fig. a. Fig. b. No. Term (1) Drill bit (2) Drill spanner (3) Tightening ring (4) Hole for drill spanner. (5) Drill bit clamp head. Disassemble the straight drill bit as the following way: a.
5.5 Power on and off. 5.5.1 Power on a. Turn outside main switch to ”ON” position. b. Turn the machine power switch to ”ON” position. 5.5.2 Power off a. Turn the machine power switch to ”OFF” position. b. Turn outside main switch to ”OFF” position. Precaution When at emergency, please press down the emergent stop button to shut down the power supply.
5.8 Elevating the arm. Steps Description Diagrams Revolve the arm clamping lever counter clockwise to loosen it as shown in fig. 1. Please switch up the “cross switch” or push the “up” button shown as the Picture on the right hand . Shown No.2 Please switch down the “cross switch”...
5.9 Rotate the arm right or leftwards. (For TPR-720A, TPR-820A, TPR-920A) (For TPR-1100) Steps Description Push the head lever downwards to release, as shown in picture 1. Rotate the hand wheel clockwise to move rightwards and counter clockwise to move leftwards, as shown in picture 2.
5.10 Rotate the arm forward or backwards. Steps Description Diagrams Rotate the arm clamping lever counter clockwise to release it, as shown in picture 1. Push the arm moving lever backwards to move the arm backwards, as shown in picture 2. Pull the arm moving lever towards to move the arm towards, as shown in picture 2.
5.11 Change the spindle speed. Warning : Spindle temperature will go up making operation in trouble when the spindle speed is set at high rotation mode without movement of the quill. So please do not set the spindle speed at high rotation mode when no movement of the quill.
Ⅱ. Change spindle speed Pic. a. Pic. b. Term Description 1. Three speeds change lever 2. Two speeds change lever High and low speeds change lever. Indicating ring for high and It is to indicate the current speed. low speed. It refers to the current position of the three speeds change Reference point for the three speeds change lever...
5.11.2 For TPR-1100 Ⅰ. The speedometer at the time when the pole switch is in high position. The position for the pole switch. Two speed change lever(low speed) Speed change levels 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz Speed(rpm) Suitable 25-40 19-25 12-19 Mild steel...
Ⅱ. Change spindle speed Pic. b. Label 6 of detail If the pole switch to high position, its 8 pole. If the pole switch to “OFF” position, the motor can’t turn run. If the pole switch in high High position, its 4 pole. Normal, switch to high position.
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Ⅲ. The speedometer at the time when the pole switch is in low position. The position for the pole switch. Two speed change lever(low speed) Speed change levels 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz Speed(rpm) 25-40 25-40 19-25 Mild steel Suitable drilling 38-55 38-55...
5.12 Automatic Feed 5.12.1 Automatic feed rate table Steps Feed rate No feed rate 0.05mm/Rev 0.09 mm/Rev 0.15 mm/Rev 5.12.2 Change the feed rate as the following way: a. Check the speedometer and choose a suitable rate. b. Switch the feed rate. Precaution when at changing feed rate: You can change the feed rate only when the spindle is rotating.
5.12.4 How to preset the depth of the power-feed? Ⅰ.(For TPR-720A, TPR-820A, TPR-920A) The relevant terms Term Depth controlling and fixing lever. Main dial Clutch adjusting block Depth-setting ring Feed trip lever Depth reference point. Preset the depth of the power-feed: Rotate the feed trip lever counter clockwise as shown in picture E till The drill bit contact the work piece.
Ⅱ.(For TPR-1100) The relevant terms Term Depth controlling and fixing lever. Depth reference point. Main dial Feed trip lever Depth-setting ring Preset the depth of the power-feed: Rotate the feed trip lever counter clockwise as shown in label D till The drill bit contact the work piece.
5.13 The spindle (For TPR-720A, TPR-820A, (For TPR-1100) (ForTPR720A,TPR820A, TPR-920A) (Type I) TPR920A, TPR-1100) (Type II) Please turn on the main switch of the machine , and then lower down the Quill by 5 mm , so that the forward/reverse of the main spindle can start. The main spindle will forword when switching to SPDL.FOR.
5.15 The assembly and disassembly of the work table. Disassemble it as follows: Release 1, as shown in the picture, using a spanner. That’s to move the spanner counter clockwise. 2. Apply the above to the other side. Assembly it as follows: Clean the debris from the base with a metal brush.
CHAPTER 6 Adjustment 6.1 General Adjustment is needed after the machine has been used a period of time for its parts will get loose or worn out, In the radial drill, there are three parts needed to be adjusted. One is the arm clamping lever, another the gap between the gearbox and the arm rail, finally the engagement between the feed trip lever and the clutch and Maximum Range for spindle adjustment.
6.3 The gap adjustment between the gearbox and the arm rail After the machine has been used a period of time, the gap between the gearbox and the arm rail appears. It is the time to adjust its tightness between the arm rail and crank shaft bearing. 6.3.1 (For TPR-720A, TPR-820A, TPR920A) Dismantle the metal cover, as shown in the picture 1.
6.3.2 (For TPR-1100) a. Remove the side plate as the above figure 1. Release the bolts as the above figure 2. Using socket wrench, insert it into the holes as shown in the above figure 3 and rotate them. Apply the tightness as the hand wheel of the Gearbox can be turned easily but not too easily.
6.4 Adjust the engagement between the feed trip lever and the clutch After the machine has been used a period of time, gap between the feed trip lever and the clutch will appears. It is then the time to adjust the engagement between the feed trip lever and the clutch.
CHAPTER 7 Maintenance 7.1 General Whether the machine is maintained well or not will lead to its long or short life. If well served, the machine lasts long and is easy to maintain. 7.2 Daily Maintenance. 7.2.1 Clearing Only one person is allowed to do the clearing. Before clearing, please power off. 7.2.2 Please clean every parts using a metal brush and a rag, dipped with oil, to rub them.
Ⅱ. (For TPR-1100) No. Parts 1. Column 2. The arm rail 3. Spindle 4. Work table 5. The base 6. The ball screw 7.2.3 The way to clean iron filings: 1. Power off. 2. Put on gloves. 3. Clean from upside down using a brush. When the iron filings comes down to the base, please collect it and put it at the right side of the operation position.
7.2.4 Lubrication Before every day’s work, please proceed the following maintenance. (For TPR-720A, TPR-820A, TPR-920A) (For TPR-1100) Oil type Volume Part 1. Oil filler points of the column CC68 Full 2. Oil filler points on top of the gearbox. CC68 Full 3.
7.2.5 Change oil inside of the speed reduction of the arm elevating motor. It requires only one person to do it. Please press down the emergent stop button and power off before proceeding the job. (For TPR-720A, TPR-820A, TPR-920A) (For TPR-1100) Instruction to the relevant parts.
7.2.6 Chang the oil inside the gearbox. It calls for only one person to do it. Please power off and press down the emergent stop button before carrying out the job. Instruction to the relevant parts. It is the open where oil is added after the oil in the container isn’t 1.
7.3 Replace the cutting fluids. It requires only one person to do it. Please power off and press down the emergent stop power button before carrying out the job. Instruction to the relevant parts. It is the open where the cutting fluids are added when it 1.
7.4 Maintenance and replacement period. Position Items. Period 1. Oil filler points of the column. nce per day. CC68 2. Oil filler points on top of the gearbox. nce per day. CC68 3. Oil filler points in the right side of the gearbox. nce per day.
CHAPTER 8 Troubleshooting 8.1 The spindle overloads and the relay jumps. 8.1.1 The cause. a. The drill bit is too big. b. The feed rate is too fast. c. Operation not in compliance with speedometer and the automatic feed rate table. d.
8.3 What if the drill bit get broken? a. Stop the spindle. b. Press down the emergent stop button. c. Push the gearbox backwards. d. Pinch the end of the broken bit with a pliers. e. Rotate counter clockwise and pull it out upwards. 8.4 What if the screw tap get broken? a.
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9.3 Electrical main parts list (For TPR-720A, TPR-820A, TPR-920A CE Standard ) Part NO. Symbol Description Specification Q’ty Remark E1602004 Key Switch COD TF323 E0703004 Magnetic Contact CU11 3a1b AC24V E0703004 Magnetic Contact CU11 3a1b AC24V E0703004 Magnetic Contact CU11 3a1b AC24V E0703004 Magnetic Contact CU11 3a1b AC24V...
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Part NO. Symbol Description Specification Q’ty Remark Main Motor Optional 1.5KW 200/400V/4P/3PH Elevating Motor Optional 0.75KW 200/400V/4P/3PH Coolant Pump Motor Optional 0.1KW 200/400V/2P/3PH...
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9.4 Electrical main parts list (For TPR-1100 CE Standard) Part NO. Symbol Description Specification Q’ty Remark E1602004 Key Switch COD TF323 E0703004 Magnetic Contact CU11 3a1b AC24V E0703005 Magnetic Contact CU18 24V E0703005 Magnetic Contact CU18 24V E0703004 Magnetic Contact CU11 3a1b AC24V E0703004 Magnetic Contact...
Part NO. Symbol Description Specification Q’ty Remark 30 24V(W) E2305001 Pilot Power (Alarm Lamp) 30 24V(W) E2305001 E1701002 Work Lamp FS 51441 110V E3602002 AMP meter S065 20A For380V~480V E3602001 AMP meter S065 30A For200V~240V Optional Main Motor 2.25KW 200/400V/4P/3PH Elevating Motor Optional 0.75KW 200/400V/4P/3PH...
9.6 Electrical Circuit Diagram (For TPR720A,TPR820A,TPR920A Standard 24V)
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9.7 Electrical Circuit Diagram (For TPR720A,TPR820A,TPR920A Standard 110V)
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9.8 Electrical main parts list (For TPR-720A, TPR-820A, TPR-920A Standard ) Part NO. Symbol Description Specification Q’ty Remark E1602004 Key Switch COD TF323 Optional E0701020 Magnetic Contact CU11 3a1b AC110V Standard E0701020 CU11 3a1b AC110V Magnetic Contact Standard E0701020 CU11 3a1b AC110V Magnetic Contact Standard E0701020...
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Part NO. Symbol Description Specification Q’ty Remark E3602002 Amp Meter S065 20A For 200V~240V E3602003 Amp Meter S065 10A For 380V~480V Vertical Main Motor Standard 2HP/4P/3PH Horizontal Elevating Motor Standard 2HP/4P/3PH 1/HP/2P/3PH Standard Coolant Pump Motor L:130mm Magnetic Contact E0703004 CU11 3a1b AC24V Standard Magnetic Contact...
9.10 Electrical Circuit Diagram (For TPR1100 Standard 110V) 9-12...
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9.11 Electrical main parts list (For TPR1100 Standard) Part NO. Symbol Description Specification Q’ty Remark E1602004 Key Switch COD TF323 Optional E0701020 Magnetic Contact CU11 3a1b 110V Standard E0701021 Magnetic Contact CU18 110V Standard E0701021 Magnetic Contact CU18 110V Standard E0701020 Magnetic Contact CU11 3a1b 110V Standard...
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Part NO. Symbol Description Specification Q’ty Remark 30 24V(W) E2305001 Pilot Light Optional 30 110V (R) E2303007 Pilot Light Standard 30 24V(R) E2305003 Pilot Light Optional E1701002 Work Lamp FS51441 Standard E3602001 Amp Meter S065 30A For 200V~240V E3602002 Amp Meter S065 20A For 380V~480V Vertical...
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