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Triplex Sales
1-847-839-8442
www.triplexsales.com
I N S T R U CT I O N M A N UA L
W+
C E N T R I F U G A L P U M P
F O R M N O . : 4 5 3 3 4 2 - 4 3 U S A
R E A D A N D U N D E R S TA N D T H I S M A N UA L P R I O R TO O P E R AT I N G O R S E R V I C I N G T H I S P R O D U CT.
R E V I S I O N : 0 7 / 2 0 1 8
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Table of Contents
Related Manuals for Triplex APV SPXFLOW W+
Summary of Contents for Triplex APV SPXFLOW W+
- Page 1 Triplex Sales 1-847-839-8442 www.triplexsales.com I N S T R U CT I O N M A N UA L C E N T R I F U G A L P U M P F O R M N O . : 4 5 3 3 4 2 - 4 3 U S A R E A D A N D U N D E R S TA N D T H I S M A N UA L P R I O R TO O P E R AT I N G O R S E R V I C I N G T H I S P R O D U CT.
- Page 2 Triplex Sales 1-847-839-8442 www.triplexsales.com...
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Page 3: Table Of Contents
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 Contents Introduction ..........................4 Warranty ..................................4 Shipping Damage or Loss ............................5 Safety Information ..............................6 Warnings ..........................6 Sectional Drawing ........................10 Introduction to the W+ program ..................11 The W+ range ..............................11 W+ pump features ............................11 Identifying the pump model .......................... -
Page 4: Introduction
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 Introduction Congratulations, you are the owner of a quality built item from SPX FLOW. This pump was manufactured by the skilled personnel of a company which has served the needs of the dairy, food and process industries for more than 100 years. -
Page 5: Shipping Damage Or Loss
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 Introduction Shipping Damage or Loss If equipment is damaged or lost in transit, file a claim at once with the delivering carrier. The carrier has a signed Bill of Lading acknowledging that the shipment has been received from SPX FLOW in good condition. SPX FLOW is not responsible for the collection of claims or replacement of materials due to transit shortage or damages. -
Page 6: Safety Information
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 Warnings Safety Information Electrical Hazard A pump is normally powered by an electric motor. This creates a hazard of electrical shock which could cause severe injury or even loss of life. To minimize the risk of this hazard: All electric/electronic installation, maintenance, and service must be performed by trained and authorized electricians only. - Page 7 Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 Warnings High Temperature Hazard Some pump applications may require processing of high temperature liquids and/or the use of high temperature cleaning/sanitizing solutions. Pumping high temperature liquids is considered to be hazardous and extreme care should be taken when handling such liquids.
- Page 8 Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 Warnings Leaking Fluid Hazard Fluid leaks or spills may occur in any pumping system. This creates a hazard to personnel due to slippery floor conditions or contact with possibly hazardous fluids. To minimize the risk of this hazard: 1.
- Page 9 Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 Warnings Motor Overload Depending on the impeller diameter and motor horsepower, there is a risk the pump motor will overload if operated with a fully opened, unrestricted discharge. To minimize this risk: 1. Before operating the pump, review performance curve and application giving consideration to motor horsepower and impeller diameter versus expected discharge flow rate and pressure.
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Page 10: Sectional Drawing
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 Sectional Drawing Pump housing Cap nut O-ring Impeller O-ring Back plate Locating pin Clamp ring O-ring Shaft Motor adapter Section 1 Single seal for shaft size ø25 and ø35 Section 2 Double seal with liquid/steam flushing for shaft size ø25 and ø35 5.1:... -
Page 11: Introduction To The W+ Program
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 1. Introduction to the W+ program 1.1 The W+ range This manual covers all the standard versions of the W+ pump as well as aseptic versions (Wa+ pumps) and pumps with inducer (Wi+ pumps). -
Page 12: Installation Of The Pump
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 2. Installation of the Pump 2.1 Positioning The pump must be positioned so that the suction pipe is as short as possible and there is a sloping gradient towards the suction port. Keep the number of valves, bends and tee-pieces on the suction side to an absolute minimum. -
Page 13: Before Start-Up
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 3. Before Start-up Note: for numbered items, Before starting the pump, dismantle and clean the suction pipe. Any see assembly drawing on foreign material in the pump should be removed. page 10. 3.1 Checking the pump body for foreign material Remove the pump body as described below. -
Page 14: Maintenance
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 5. Maintenance 5.1 Checking the shaft seal Note: for numbered items, see assembly drawing on Check the pump’s shaft seal for leaks on a regular basis. If the shaft seal page 10. is leaking, replace it or its relevant parts as described below. - Page 15 Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 5. Maintenance Fitting 12. Fit new o-rings on the stationary seal face (item 5.6) and rotary seal face (item 5.7). Take extra care not to leave finger prints or contaminates on the seal faces during assembly.
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Page 16: Replacement Of Motor
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 5. Maintenance 5.3 Replacement of motor Fig. 4: Unscrew motor flange bolts The standard motor for the W+ pump has a locked front bearing. If the Back plate motor is replaced, the new motor must also have a locked front bea ring. -
Page 17: Recommended Inventory Of Spare Parts
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 5. Maintenance Fig. 9: Push shaft forward 5.4 Recommended inventory of spare parts Seal set We recommend that you keep both seal kits and service kits for the W+ pumps in stock. The seal kit for the W+ pump consists of the wearing parts of the pump, as specified on page 30. -
Page 18: Required Torque
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07-2018 6. Technical data 6.2 Required torque Screw Motor Pump Model Shaft size Screw Size Torque Frame (N-m) lb·ft W+10/8 M8x25 W+22/20, W+35/35, W+35/55, W+55/35 56TC M8x25 W+22/20, W+30/80, W+35/35, W+35/55, W+55/35 143-145TC M8x30... -
Page 19: W+ Spare Parts, Dimensions
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Pump Dimensions WI+ pump Inlet/Outlet Size Bevel Seat Threaded PV TRI Clamp APC Clamp Male Pipe Thread 150#Flange 1.5” (38 mm) 0.687” (17 mm) 0.687” (17 mm) 1.125” (29 mm) 0.687”... - Page 20 Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Pump Dimensions Pump Motor X (Butt Y (Butt Type Size weld) weld) 4.00 4.88 5.10 3.00 (76.2) (101.6) (215.9) 3.50 (123.9) (129) 7.00 5.43 1.772 3.35 1.26 (88. ----- 4.00 (101.6)
- Page 21 Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Pump Dimensions Pump Motor X (Butt Y (Butt Type Size weld) weld) 4.00 3.00 4.88 5.33 8.40 (101.6) (76.2) (215.9) (123.9) (145) (213) 4.00 3.50 7.00 5.16 143TC 3.75 (101.6)
- Page 22 Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Pump Dimensions Pump Motor X (Butt Y (Butt Type Size weld) weld) 4.00 143TC 3.75 (101.6) 10.25 3.50 5.50 7.00 7.62 10.49 5.63 (93.5) 5.00 (260.4) (88.9) (139.7) (177.8)
- Page 23 Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Pump Dimensions Pump Motor X (Butt Y (Butt Type Size weld) weld) 4.00 143TC 3.75 (101.6) 10.25 3.50 5.50 7.00 7.58 10.27 6.46 (93.5) 5.00 (260.4) (88.9) (139.7) (177.8)
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Page 24: Pump Parts
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Pump Parts... - Page 25 Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Pump Parts Part Number by Pump Type Description W+10/8 W+22/20 W+30/80 W+25/210 W+35/35 W+35/55 W+30/120 W+50/600 Pump casing L273901 L182511 L268510 L253430 L268511 L268512 L268513 Inducer casing ------ L188600...
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Page 26: Impeller
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Impeller Pump Type Impeller Ø W+22/20 W+30/80 W+35/35 W+35/55 W+50/8 Semi-Closed Part No. 7.9“ / Ø200 L267352 7.7“ / Ø195 L273903 7.5“ / Ø190 L273904 7.3“ / Ø185 L273905 7.1“... - Page 27 Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Impeller Pump type Impeller Ø W+10/8 W+30/120 W+55/35 W+55/60 W+60/110 W+70/40 W+80/80 W+110/130 W+25/210 W+65/350 open Part No. 11.4“ / Ø290 L267057 L267076 11.2“ / Ø285 L267058 L267077 11.0“ / Ø280...
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Page 28: Shaft Seal
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Shaft Seal 7.4.1 Fixing Kit A. Single Seal Ø25+Ø35 B. Double Seal Ø25+Ø35 5.13 5.12 5.12 5.10 5.11 Shaft Size Shaft Size Fixing Kit Ø25 Ø35 Ø25 Ø35 Description... - Page 29 Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions 7.4.2 Face Kit A. Single Seal Ø25+Ø35 B. Double Seal Ø25+Ø35 secondary seal primary seal Shaft Size Shaft Seal Ø25 Ø35 Description Items Material Part No. Complete L772461 L772466 Face Kit Pos 5.5 2 off O-rings...
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Page 30: Seal Kit
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Seal Kit Single Seal Double Seal... - Page 31 Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Pump Type Seal Kit , Single W+10/8 W+22/20 W+30/80 W+25/210 W+35/35 W+35/55 W+30/120 Pos. Material Part No. SiC/SiC - EPDM L800875 L800800 L800801 L800802 L800801 L800801 L800807 3, 6, 10,...
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Page 32: Shaft
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Shaft Motor Frame Size 143- Pump Type 182-184TC 213-215TC 254-256TC 145TC Pos. 11, Shaft Ø25 L267353 L267354 ------ ------ ------ W+10/8 L267332 L267333 L267334 L267335 ------ W+22/20 ------ L267333... -
Page 33: Motor Adapter And Shaft Guard
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Motor Adapter and Shaft Guard Motor 182- 213- 254- 284- 324- 364- Pump Type 143-145TC 405TSC 184TC 215TC 256TC** 286TSC 326TSC 365TSC Pos. 14 Motor Adapter L273976# L273976# ------... - Page 34 Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Motor Adapter and Shaft Guard Motor 143- 182- 213- 254- 284- 324- 364- Pump Type 405TSC 145TC 184TC 215TC 256TC 286TSC 326TSC 365TSC Pos. 13 Shaft Guard 2 R / L...
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Page 35: Frame
Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Frame Motor 143- 182- 213- 254- 284- 324- 364- 405TSC 145TC 184TC 215TC 256TC 286TSC 326TSC 365TSC Pos Qty Description Part No. Frame cpl. L114365 L110256 L110255 L110254 L110253... - Page 36 Triplex Sales 1-847-839-8442 www.triplexsales.com 453342-3 USA 07/2018 W+ Spare Parts, Dimensions Notes...
- Page 37 Triplex Sales 1-847-839-8442 www.triplexsales.com...
- Page 38 Triplex Sales 1-847-839-8442 www.triplexsales.com C E N T R I F U G A L P U M P S PX F LOW, I n c . 611 Sugar Creek Road Delavan, WI 53115 P: (262) 728-1900 or (800) 252-5200 F: (262) 728-4904 or (800) 252-5012 E: apvproductsspares@spxflow.com...
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