Montalvo Z4-UI Technical Manual

Montalvo Z4-UI Technical Manual

Unwind tension controller for dancer feedback and tension indication

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Montalvo
Z4-UI
Unwind Tension Controller for Dancer Feedback and Tension Indication
|||||||||||||||||||||||||||
|||||||||||||||||||||||||||
SERXXXXXX
SERXXXXXX
SUPPLY
100-240 VAC
ONLY
(Fuse: 3.15A Slow Blow)
N L
Z4-UI Unwind (for Dancer Feedback and Tension Indication)
PID Web Tension Controller
Controller Firmware Version 1.9.x
Publication Date 04/10/2024
info@montalvo.com / www.montalvo.com /
TECHNICAL MANUAL
Run Mode AUTO
Z4XXXXX
11XXXXXX
Made In USA
R6
R5
R4
R3
R2
R1
Z4 CONTROLLER REV#
(C) 20XX MONTALVO
PE
Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo
Man / Auto
Ten Off / On
Cal2
MODE
1.000
x100 psi
0.0
-20.0
20.0
0.750
Dancer
-40.0
40.0
3.5
%
0.500
-60.0
60.0
-80.0
80.0
0.250
-100.0
100.0
0.000
Output
DISPLAY
ADJUST
TREND
DATALOG
SCALING
Circuit Board Version
AUTO
Di 1 2 3 4 5 8
Di
1 2
3
4 5 8
Manual
psi
36.0
Aux
0.0
%
Diameter
28.0
in
Do
1
2
3
4
Rng1
CONFIG
Enclosure Version

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Summary of Contents for Montalvo Z4-UI

  • Page 1 Z4 CONTROLLER REV# (C) 20XX MONTALVO Z4-UI Unwind (for Dancer Feedback and Tension Indication) PID Web Tension Controller Controller Firmware Version 1.9.x Publication Date 04/10/2024 info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 2: Table Of Contents

    Roll Change Menu ..............5-5 Starting the Machine Start Menu ..............5-7 Stopping the Machine Stop Menu ..............5-9 Machine at Stop Hold Menu ................5-12 Diameter Diameter Menu ................5-13 info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 3 10.2 Ethernet (option) (separate manual*) .............. 10-2 Hard copies of appropriate additional manuals along with this controller manual ship with product. All manuals are available as pdf downloads from: www.montalvo.com info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 4: General Description

    General Description 1.1 Overview The Montalvo Z4 Unwind tension controller provides precise automatic control of web tension. The progressive PID regulator automatically compensates for roll diameter. The controller is used in a closed loop, of which the load cell roller and a brake (or other tension-affecting device) are part.
  • Page 5: Models*, Options* And Compatibility

    Ethernet/IP communication module includes HMI communication. Available on all models. COMPATIBILITY The Z4 Circuit Board is a drop-in replacement/upgrade for earlier Montalvo controllers: CB64, CB63 and DRT6 Replacement The Z4 design allows for easy customer swap, full compatibility and increased functionality.
  • Page 6: How It Works

     Regulated Air (single line - one torque range) Automatic Range Expander (Option)  Regulated Air (2, 3 or 4 lines - multiple torque ranges)  Air Supply info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 7: Function And Standard Operation

    Toggles between manual and auto mode. Tension On/Off Button Turns tension on and off. Output is zero when off. Yellow Power LED Indicates that power is on. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 8: Mechanical Installation

    1.30 4.72 (120) (33) 6.97 (177) 2.64 (67) Avoid mounting the controller close to drive controllers or any other equipment producing large amounts of EMI. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 9: Hmi (Remote Interface) Dimensions

    1.47 (38) 5.35 (136) 7.00 (178) 1.85 (47) 0.118 (3) max. radius Cut Out +0.020 -0.000 (193.04) +0.5 -0.0 5.43 +0.020 -0.000 (137.92) +0.5 -0.0 info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 10: Enclosure Dimensions

    4.30 10.86 (276) (110) 1/4 Turn Compression Latch Avoid mounting the controller close to drive controllers or any other equipment producing large amounts of EMI. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 11: Electrical Installation

    / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 12 * Any of the three 24V terminals (4, 33 and 36) can be used as available. Caution - connecting too many devices to the 24V terminals will cause the controller’s digital circuit breaker to trip. A separate 24V power supply may be required if this happens. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 13 * Any of the three 24V terminals (4, 33 and 36) can be used as available. Caution - connecting too many devices to the 24V terminals will cause the controller’s digital circuit breaker to trip. A separate 24V power supply may be required if this happens. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 14 * Any of the three 24V terminals (4, 33 and 36) can be used as available. Caution - connecting too many devices to the 24V terminals will cause the controller’s digital circuit breaker to trip. A separate 24V power supply may be required if this happens. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 15: Terminal Blocks

    DI 8 Fast Stop DI 6 Web Pulse Roll Pulse DI 7 Run DI 5 DI 4 Standby Tension Off DI 3 DI 2 Splice Manual DI 1 info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 16: Installation - Load Cell

    Electrical Installation 3.6 Installation - Load Cell The following terminals are for load cell connections. The standard cable from Montalvo is supplied with a connector for the load cell. Wire the other end into the terminal block of the circuit board.
  • Page 17: Installation - Tension Calibration

    2. Before applying power to the controller, check that analog tension meter, if used, is set to Version Tension zero. If using Montalvo M4 tension meter, mechanically adjust needle with screw at base of zero. If using Montalvo M4 tension meter, mechanically adjust needle with screw at base of Dancer meter scale as needed.
  • Page 18: Installation - Dancer Sensor

    Electrical Installation 3.8 Installation – Dancer Sensor The controller requires the use of a dancer arm position sensor. Montalvo offers two types: • DPS-1 - Solid state. Reacts to changes in angle/tilt. • MDP-6 - Potetiometer. Located at the dancer arm pivot point.
  • Page 19: Installation - Dancer Calibration

    If the value is under -100%, move center position towards minimum position. • If the value is over -100%, move center position towards maximum position. • To readjust center position, return to step 4. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 20 If the value is under -100%, move center position towards minimum position. • If the value is over -100%, move center position towards maximum position. • To readjust center position, return to step 4. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 3-10...
  • Page 21: Installation - Dancer Load

    9. Note displayed tension, scroll to Dancer Menu , and enter the displayed minimum tension in to the parameter Ten Min info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 3-11...
  • Page 22: Installation - Regulated Output

    MPC-5 Montalvo I/P Converter Wiring 0 to 10V • Signal = 4 to 20mA 4 to 20mA • I/P requires 24V supply NOT USED info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 3-12...
  • Page 23: Installation - Power Supply (Vac And Vdc)

    11XXXXXX SERXXXXXX SERXXXXXX Made In USA SUPPLY 24 VDC ONLY (Fuse: 1.0A) Z4 CONTROLLER REV# (C) 20XX MONTALVO (COM)  N (COM) L (24V) info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 3-13...
  • Page 24: Digital Input (24V)

    Fast This input is used to control the regulator when Yellow DI 8 Stop Stop the machine is making a fast stop. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 3-14...
  • Page 25 The run signal is activated with a high (24V) signal. If the inverted function is needed, then change the parameter DI-5 Invert . Default is set to info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 3-15...
  • Page 26 The stop signal is activated with a high (24V) signal. If the inverted function is needed, then change the parameter DI-8 Invert . Default is set to info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 3-16...
  • Page 27: Digital Output (24V)

    DO 1, DO 2, DO 3, DO 4 None *All DO outputs NOT used for range expender can be used for web break or diameter alarm. See 5.10 Digital Output Menu. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 3-17...
  • Page 28: Analog Input (0 To 10V)

    0-10VDC input range. Aux1 Input 0 to 10V 0 to 10V Aux1 Input 0 to 10V Note: For parameter set-up, see 5.13 Aux1 Input. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 3-18...
  • Page 29 The signal on terminal 25 can be offset adjusted on R4. Span Adjustment (R5) (range: 1-50) The signal on terminal 25 can be span adjusted on R5. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 3-19...
  • Page 30: Analog Output

    Aux 1 Output 0 to 10V Z4XXXXX ||||||||||||||||||||||||||| ||||||||||||||||||||||||||| 11XXXXXX SERXXXXXX SERXXXXXX Made In USA SUPPLY 100-240 VAC ONLY (Fuse: 3.15A Slow Blow) Z4 CONTROLLER REV# (C) 20XX MONTALVO info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 3-20...
  • Page 31: Voltage To Current Converter

    Output from voltage to current converter. Converts 0 to 10V 4 to 20mA Output on terminal 58 into 4 to 20mA. 0V for analog signal. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 3-21...
  • Page 32: Tuning

    Machine must be running at LOW speed to adjust. Com Menu NOTE: Not all menus / items display all the time. Relevant menus / items display when correct password is entered. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 33: Configuration And System Setup

    Relevant menus / items display when correct password is entered. • The saved confi guration (parameter settings) can be restored. • Select YES to restore. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 34 Requires discrete diameter reference. Please contact Montalvo for further details. DI Mode Menu Different modes for DI can be set up under this menu. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 35 This value can be adjusted to set the minimum permissible taper level, but is factor set and typically doesn’t require adjustment for use with the HMI or communication inputs. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 36 / items display when Roll Mass Pro le correct password is entered. SLOPE = 2.5 Dia Min Gain Min Diameter Slope Mass Pro le info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 37 2. To see the new output level after changing the New Output parameter, switch tension off and then on again. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 38 Wrap Angle Menu Com Menu NOTE: Not all menus / items display all the time. Relevant menus / items display when correct password is entered. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 39 = stored output level x Hold Level setting Hold Stop Hold Mode Mode Mode Mode 100% Machine Speed Hold Delay Time 100% Controller Output Time info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 40 Step 5 If adjustment in Step 4 has been made, return to Step 2. NOTE: Not all menus / items display all the time. Relevant menus / items display when correct password is entered. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 41 When the fast stop input is activated by 24V, the output increases to a higher level based on the fast stop parameter setup and then starts to regulate again. The level is set by the fast stop parameter. Typical set-up is Source info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 42 +100%; increase F-Stop Min if If dancer moves towards -100%. Step 6 If the adjustment has been made in Step 5, return to Step 2. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-10...
  • Page 43 +100%; increase F-Stop Max if If dancer moves towards -100%. Step 6 If the adjustment has been made in Step 5, return to Step 2. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-11...
  • Page 44 Examples of the output level in Hold Mode Hold Menu  Hold Level 100% => Stored Level Hold Menu  Hold Level 150% => Stored Level + 50% info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-12...
  • Page 45 (Note that value reverts to .0 but parameter has be accepted). Dia Factor now will now display a factor used for diameter calculations. • Scroll to: Diameter to verify actual diameter. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-13 5-13...
  • Page 46 The recommended web length/pulse is between 10 and 250 mm/pulse. • For better resolution, use a short distance between the pulses. • Note: The maximum input frequency must not exceed 15KHz. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-14...
  • Page 47: Diameter Diameter Menu

    Taper function can, however, be used in some unwind applications. Please contact Montalvo for further details. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-15...
  • Page 48: Digital Out Menu

    / items display when Web break function is active correct password is entered. Delay Machine Speed Time Tension Level Time Run/DI-5 Time Web break info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-16...
  • Page 49 When a diameter is beyond the level set up in this parameter, this will activate the digital output. Note: If the diameter is using PULSE as source, this is in mm. Otherwise the diameter is displayed in %. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-17...
  • Page 50: Splice Menu

    HMI of the enclosure version. The option should be used in cases where splice levels vary to a high degree. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-18...
  • Page 51 , if required. Knife signal or splice button Splice / DI-2 Splice Splice Delay Time Splice Level Regulated Output Time Tension Setpoint Tension Time info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-19...
  • Page 52 Start the machine at slow speed. Note the output level when tension has stabilized. c) Adjust Spl Level to the output noted in step b). (Note: the output level is scaled with the setpoint.) info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-20...
  • Page 53 Paper (40g / 25 lb) menus / items display when correct password is entered. Paper (40g / 25 lb) Paper (80g / 25 lb) 100% info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-21...
  • Page 54 Relevant Splice menus / items display when Time correct password is entered. Splice Level Regulated Output Time Tension Setpoint Tension Time info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-22...
  • Page 55 In a standard braking system, each brake pad is connected in parallel to the regulated air output. Stop Menu In a range expander system, pads are divided into groups called ranges using the Montalvo P4 (or In a range expander system, pads are divided into groups called ranges using the Montalvo P4 (or Hold Menu P3000HD-RE) Automatic Range Expander.
  • Page 56 Output DN level Pressure (20%) Range Range Range Time Time Time Time Range 4-3 Range 3-2 Range 2-1 (133%) (150%) (200%) info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-24...
  • Page 57 Wrap Angle Menu Com Menu NOTE: Not all menus / items display all the time. Relevant menus / items display when correct password is entered. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-25...
  • Page 58 4 I/P Converter, 0-75 psi (0-5.2 bar) 5 Emergency Stop Valve 6 Manometer 7 Range 1 Valve 8 Range 2 Valve 9 Range 3 Valve 10 Range 4 Valve info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-26...
  • Page 59 RE Source OUTPUT If output level is over the Up Level and longer than Range Time , the controller will switch up one range. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-27...
  • Page 60 The calculator is in a folder named RangeCalc.zip containing the following fi les: RangeCalc.exe (calculator) RangeCalc.pdf (user instructions) ReadMe.txt (important information) Please view ReadMe.txt fi le before launching RangeCalc.exe. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-28...
  • Page 61 During the start of the run both ranges may be engaged for regulation. As the roll decreases in size and increases in speed, less torque is required to maintain web tension, resulting in only Range 1 being active. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-29...
  • Page 62 Wrap Angle Menu Com Menu NOTE: Not all menus / items display all the time. Relevant menus / items display when correct password is entered. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-30...
  • Page 63 The Analog Input signal can be inverted with this parameter. NO 0 to 10V = 0.0 to 100.0%. YES 10 to 0V = 0.0 to 100.0%. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-31...
  • Page 64 The Analog Input signal can be inverted with this parameter. NO 0 to 10V = 0.0 to 100.0%. YES 10 to 0V = 0.0 to 100.0%. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-32...
  • Page 65: Aux2 Output

    9.0V at 100%. 5.16 Aux2 Output Aux2 output is an analog output 0 to 10V. This output is always setup to give the actual diameter. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-33...
  • Page 66: Wrap Angle Menu

    (available for download) takes all of these factors into account and will produce these 5 constants for almost every confi guration (within practical physical limitations). info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-34...
  • Page 67 The calculator has a built in user's guide for additional support. Com Menu NOTE: Not all menus / items display all the time. Relevant menus / items display when correct password is entered. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-35...
  • Page 68 Cal 2 Menu Com Menu NOTE: Not all menus / items display all the time. Relevant menus / items display when correct password is entered. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 5-36...
  • Page 69: Operation Of The Controller Menu

    ........... to edit the parameter (the cursor will blink) Press Up or Down ..........until 80.0 appears in the display g) Press Enter ..................to store the change info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 70: Menu Tree Status Menu

    Tension off is activated and the output level is set to zero. STDBY The output level is set to zero. SPLICE The splice signal (terminal 2) is activated and the controller is performing a splice. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 71: Menu Tree Setup Menu

    Enter to edit analog auxiliary 1 output parameters. Wrap Angle Menu Enter to edit variable wrap angle parameters. Com Menu Enter to edit optional communications parameters. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 72: Menu Tree / Parameter Settings

    Sys Gain 0 to 255 NOTE: Not all menus / items display all the time. Relevant menus / items display when correct password is entered. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 73 DF AutoSet (If Dia Source = OUTPUT) 0.0 to 100.0 NOTE: Not all menus / items display all the time. Relevant menus / items display when correct password is entered. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 74 Dn Level 0 to 100 NOTE: Not all menus / items display all the time. Relevant menus / items display when correct password is entered. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 75 Aux2 Raw (Read Only) READ 0.0 to 100.0 NOTE: Not all menus / items display all the time. Relevant menus / items display when correct password is entered. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 76 Persistent is set to YES, the controller retains the last monitored setting from the remote prior to reset. Factory default is set to YES on cotrollers con gured with an HMI or Ethernet com board. † info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 77 This option is user selectable. Factory default is set to YES on cotrollers con gured with an HMI or Ethernet com board. † info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 78: Leds

    Adjusts tension to show actual web tension. See 3.7 Range Installation – Tension Calibration. Zero Used to adjust zero of tension. See 3.7 Installation – Tension Range Calibration. info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 79: Troubleshooting

    Troubleshooting 8.1 Block Diagram info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 80: Symptoms / Causes

    Tel: +45 75 57 27 11 Tel: +49 (0)511 760 691 41 Gorham, Maine 04038 USA info.eu@montalvo.com info.de@montalvo.com Tel: +86-21-52188010 Toll Free: 1-800-226-8710 info.cn@montalvo.com Tel: +1-207-856-2501 info@montalvo.com info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 81: Technical Data

    Enclosure Version 14 to 140°F (-10 to 60°C) Degree of Protection - Enclosure IP54 Degree of Protection - Circuit Board IP10 Degree of Protection - HMI IP65 Certifi cation info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 82: Declaration Of Conformity

    Technical Data 9.2 Declaration of Conformity info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...
  • Page 83: Communication

    HMI Module - factory installed on the controller board • Z4 HMI Controller Interface Technical Manual (hard copy). Also available as a pdf: https://www.montalvo.com/document-libraries/product-manual-library/tension-controller-manuals/ info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo 10-1...
  • Page 84: Ethernet (Option) (Separate Manual*)

    USB Drive HMI RS232 The Montalvo Z4 Controller, with Ethernet Option, can provide communication capability within an industrial Ethernet network (e.g. Ethernet/IP). The module for this option is factory installed. Existing controllers without the option can be upgraded by replacing the HMI Module (or cover plate) with the Ethernet Module.
  • Page 85 +45 75 57 27 11 +49 (0)511 760 691 41 The Montalvo Corporation 1947 50 Hutcherson Drive, Gorham, Maine 04038 USA Fax: 1-800-644-5097 / 207-856-2509 1-800-226-8710 / info@montalvo.com / www.montalvo.com Technical details subject to change without notice. Z4-UI-technical manual-us © Montalvo...

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