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Related Manuals for Torc TTL Series
Summary of Contents for Torc TTL Series
- Page 1 TTL SERIES OPERATIONAL AND SPARE PARTS MANUAL...
- Page 3 Modification, or disclosure by any other agency or representative is strictly forbidden. Product Modifications: TORC, LLC. DOES NOT ALLOW any of the products listed in this manual to be modified by any end user without exception. Should an application require a modification to the tool, or any of the standard accessories please consult with your local TORC, LLC.
- Page 4 Please keep in mind that hydraulic tools are very strong and work at high pressure. FREE LOANER TOOLS In case of tool failure during the warranty or rental period, please contact your local TORC, LLC. Agent for a free loaner tool - 24/7. HYDRAULIC OIL REPLACEMENT...
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Page 5: Table Of Contents
Made in the U.S.A. CONTENTS TTL SERIES OPERATIONAL AND SPARE PARTS MANUAL INTRODUCING TORC SECTION I IMPORTANT SAFETY INSTRUCTIONS SECTION II INSTRUCTIONS BEFORE USE 2-1 Working Pressure 2-2 Hydraulic Connections 2-3 Electrical Connections 2-4 Air Connections SECTION III OPERATION 3-1 General... -
Page 6: Introducing Torc
If a TORC, LLC. Tool cannot be repaired, FREE loaner TORC, LLC. equipment will be made available to you upon request. TORC, LLC. OR ITS DEALERS SHALL NOT BE LIABLE FOR LOSS OF PRODUCT OR OTHER INCIDENTAL OR CONSEQUENTIAL COSTS INCURRED BY THE BUYER OR THE USER. -
Page 7: Section I
SECTION I IMPORTANT SAFETY INSTRUCTIONS WARNING: Your TORC MACHINE is a power tool, and as with any power tool, certain safety precautions should be observed to avoid accidents or personal injury. The follow- ing tips will assist you. • READ ALL INSTRUCTIONS •... - Page 8 All tools are equipped with shrouds and/or cover plates to cover up moving internal parts. If shrouds are missing or damaged, please contact your local TORC representative for repair. A free loaner tool will be made available to you during the time of repair.
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Page 9: Instructions Before Use
READ CAREFULLY: Most malfunctions in new equipment are the result of improper operation and/or set-up assembly. PREPARATION: Remove TORC Torque Machine from shipping container. INSPECTION: Visually inspect all components for shipping damage. If any damage is found, notify carrier immediately. -
Page 10: Electrical Connections
Made in the U.S.A. Electrical Connections Ensure proper power availability to prevent motor failure or dangerous electrical overloading. Compare the motor nameplate for required amperage. Do not use electric pump if the 3-prong electrical plug is not whole. Minimize the length of extension cords and be sure they are of adequate wire size, with ground connections. Extension cord should be #10 AWG gauge. -
Page 11: Operation
All TORC Torque Machines are supplied completely assembled and ready for use. A TORC Hydraulic Power Pack (for use with your TORC machine) is recommended to provide the speed, pressure, and portability that makes your TORC System efficient and accurate. -
Page 12: Inserting The Ratchet Link
Operation with the Square Drive As with other TORC models, if the square drive extends towards the right, the tool is set to tighten; if towards the left, its set to loosen. To change drive direction, press in on the drive retainer button, remove drive, place in opposite direction, and replace retainer, insuring it is secure. -
Page 13: Loosening Procedures
Made in the U.S.A. By pushing down on the remote control button, the tool’s cylinder will extend and the reaction arm will contact its reaction point. Continue to hold down the button as the socket turns. When the hydraulic cylinder inside the tool is fully extended, the socket will no longer turn, and you will notice a buildup of pressure to the point where the pressure was preset prior to applying the wrench (See SETTING TORQUE). - Page 14 Made in the U.S.A. If, however, bolt spacing is such that the reaction block does not reach an adjacent bolt, use of the short reaction arm is indicated. This will allow reaction to be taken against the side of the flange. To attach the short reaction arm, remove the standard link retaining pin, align the holes of the short reaction arm with that of the reaction block, insert the long retaining pin to secure.
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Page 15: Setting Torque
An example of finding the desired torque required is as follows: Assume you are going to use a TORC TTL tool to torque a 1-1/4” bolt to 1,265 ft. lbs. Start by referring to the pressure-torque conversion table for the tool you are using and read left-to-right across the top line to the rightmost column. -
Page 16: Applying The Torque Machine
Made in the U.S.A. 3-10 Applying the Torque Machine - the Tightening Process 1. Having set your target pressure, cycle the tool three or four times to full pressure prior to putting it on the application. Cycling the tool ensures that the system is operating properly and removes trapped air, if any. 2. -
Page 17: Torc Power Packs
TORC POWER PACKS General Information All TORC Power Packs operate in a pressure range from 500 to 10,000 PSI, and are fully adjustable. They have been engineered and designed for portability and high flow for increased speed. Before using your TORC power pack, check the following points: •... -
Page 18: Operation
Your TORC 115/230 hydraulic pump has been designed with an auto shut off system. The pump will shut off after about 30 seconds of non-cycling. This will prevent overheating and unnecessary wear, which will prolong the... -
Page 19: Preventive Maintenance
Failure of structural members of the tool are quite rare, but replacement parts are available from stock. All repairs to TORC tools may be made by reasonably experienced individuals according to these instructions. -
Page 20: Preventive Maintenance - Hydraulic Power Packs
Made in the U.S.A. Preventive Maintenance - Hydraulic Power Packs TORC Hydraulic Power Packs are precision-built units and, as such, require a certain amount of care and maintenance. • Hydraulic Oil Oil should be completely changed after every 40 hours of operation, or at least twice a year. Always make sure the reservoir is filled with fluid. -
Page 21: Troubleshooting
Made in the U.S.A. SECTION VI TROUBLESHOOTING SYMPTOM PROBABLE CAUSE REQUIRED ACTION Gauge shows pressure build-up but the 1. Couplings loose or inoperative 1. Tighten and/or replace couplings. Use Test #1 tool will not cycle listed below to isolate problem. 2. - Page 22 1. Run test #5. Replumb system as necessary. 2. Multiple hoses in even numbers 2. As plumbed, TORC hoses may only be joined together in odd numbers ONLY. If it is necessary to use 2,4,6 hoses - make an adapter from spare high pressure couplings and nipples.
- Page 23 Made in the U.S.A. SYMPTOM PROBABLE CAUSE REQUIRED ACTION Gauge records no pressure 1. Gauge connection is loose 1. Tighten coupling. 2. Bad gauge 2. Replace gauge 3. Pump will not build pressure 3. See cylinder pressure will not build pressure- above 4.
- Page 24 Continue to tighten until the flow stops plus a quarter turn. TEST #5 THIS TEST SHOULD BE RUN PRIOR TO EVERY USE OF A TORC TOOL Connect the tool, pump, and hoses together as normal. Cycle the pump several times. Cycle the system once more and observe the sequence of operation.
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Page 25: Appendices
Made in the U.S.A. APPENDIX A TTL HOUSING PARTS LIST Technical data and specifications are subject to change without notice. - Page 26 Made in the U.S.A. APPENDIX A TTL HOUSING PARTS LIST ITEM DESCRIPTION TTL-2 TTL-4 TTL-8 TTL-14 TTL-18 TTL-30 HOUSING TTL-02-01 TTL-04-01 TTL-08-01 TTL-14-01 TTL-18-01 TTL-30-01 HOUSING "C" SERIES TTL-02-01-C TTL-04-01-C TTL-08-01-C TTL-14-01-C CYLINDER END CAP TTL-02-02 TTL-04-02 TTL-08-02 TTL-14-02 TTL-18-02 TTL-30-02 PISTON TTL-02-03...
- Page 27 Made in the U.S.A. APPENDIX B TTLB HEX LINK PARTS LIST NOTE: “#” DESIGNATES BLANK SIZE OR RATCHET SIZE ITEM DESCRIPTION TTL-2 TTL-4 TTL-8 TTL-14 TTL-18 TTL-30 LOWER SPACER TTL-02B-45-# TTL-04B-45-# TTL-08B-45-# TTL-14B-45-# TTL-18B-45-# TTL-30B-45-# TOP SPACER TTL-02-46 TTL-04-46 TTL-08-46 TTL-14-46 TTL-18-46 TTL-30-46...
- Page 28 2.58 to 4.21 2,676 17,843 14.85 TTL-30 2 1/2 16.8 10.71 3.33 5.17 3.02 to 4.71 4,578 30,982 23.8 Call for more information, 888-444-TORC TTL-45 Call for more information, 888-444-TORC TTL-60 Technical data and specifications are subject to change without notice.
- Page 29 111.25 65.5 to 106.9 3,628 24,191 TTL-30 63.5 426.7 272.0 84.6 131.32 76.7 to 119.6 6,207 42,005 10.8 Call for more information, 888-444-TORC TTL-45 Call for more information, 888-444-TORC TTL-60 Technical data and specifications are subject to change without notice.
- Page 32 FOR MAINTENANCE IN EVERY INDUSTRY Characterized by PERFORMANCE Durability and Looks! 218 Island Road, Mahwah, NJ 07430 USA Tel: 1-888-444-TORC (8672) E-Mail: INFO@TORC.COM CALL: 1-888-444-TORC (8672) MAN-TTL-2017...
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