Carrier 59SP6B Installation, Start-Up, Operating, Service And Maintenance Instructions

59SP6B
Single-Stage, Non-Communicating, 25-Speed,
ECM Multipoise, Condensing Gas Furnace
with InteliSense™ Technology
NOTE: Read the entire instruction manual before starting the installation.

TABLE OF CONTENTS

REQUIRED NOTICE FOR MASSACHUSETTS INSTALLATIONS
IMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table 1 - Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Table 2 - Minimum Clearances to Combustible Materials
for All Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 3 - Loose Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CODES AND STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCE-
DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 8
Table 4 - Minimum Free Area Required for Each Combustion Air
Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 5 - Minimum Space Volumes for 100% Combustion, Ventila-
tion and Dilution Air from Outdoors . . . . . . . . . . . . . . . . . . . . . . . 9
CONDENSATE TRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CONDENSATE DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . 13
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 6 - Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 18
FILTER ARANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 7 - Filter Media Pressure Drop (Clean) Versus Airflow - in. w.c.
(Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 8 - Filter Media Pressure Drop (Clean) Versus Face Velocity-
in. w.c. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 9 - Air Filter Selection and Duct Sizing - In. (mm) . . . . . 21
Table 10 - Air Filter Located in Filter Cabinet . . . . . . . . . . . . . . 21
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table 11 - Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . 23
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 12 - Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
INTELISENSE™ TECHNOLOGY . . . . . . . . . . . . . . . . . . . . . . . . . 28
ACCESSORIES (See Fig. 37
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table 13 - Vent Termination Kit for Direct Vent
(2-pipe) Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Table 14 - Approved Combustion-Air and Vent Pipe, Fitting
and Cement Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Table 15 - Maximum Equivalent Vent Length - Ft. . . . . . . . . . . 41
Table 16 - Deductions from Maximum Equivalent Vent Length - Ft.
(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Table 17 - Maximum Allowable Exposed Vent Lengths in Uncondi-
tioned Space Insulation Table - Ft. / M . . . . . . . . . . . . . . . . . . . . 44
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA
02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI
on the referenced subject, which is represented only by the standard in its entirety.
Installation, Start-up, Operating,
Service and Maintenance Instructions
and Fig. 38.) . . . . . . . . . . . . . . . . . . . 28
Table 18 - Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
AIR DELIVERY - CFM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Table 19 - Air Delivery - CFM (with filter) . . . . . . . . . . . . . . . . 49
Table 20 - Default Airflow Settings . . . . . . . . . . . . . . . . . . . . . . 53
FURNACE CONTROL PROGRAMMING
AND NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Table 21 - System Status Display Codes . . . . . . . . . . . . . . . . . . 53
Table 22 - Main Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . 54
SERVICE LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
START-UP, ADJUSTMENT, AND SAFETY CHECK . . . . . . . . . 56
Table 23 - Test Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Table 24 - Altitude Derate Multiplier for USA. . . . . . . . . . . . . . 59
Table 25 - Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 60
Table 26 - Orifice Size and Manifold Pressure (in. w.c.) for Gas Input
Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 62
ELECTRICAL CONTROLS AND WIRING . . . . . . . . . . . . . . . . . 63
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
WINTERIZATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
GAS FURNACE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 76
MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
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