cam RLC Series Operating Manual
cam RLC Series Operating Manual

cam RLC Series Operating Manual

360 degrees plastic container rotator

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Original
operating manual
Operating manual
360° Plastic container rotator
RLC-series
Flexibility & experience
09/2022 – V01

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Summary of Contents for cam RLC Series

  • Page 1 Original operating manual Operating manual 360° Plastic container rotator RLC-series Flexibility & experience 09/2022 – V01...
  • Page 2 © 02-2023. CAM attachments is a trademark of TVH Parts NV, Brabantstraat 15, B-8790 Waregem. All rights reserved. No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying, recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts NV.
  • Page 3 Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по – долу. Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže. Danish Du kan finde denne vejledning på dit sprog via nedenstående link. German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link. Greek Μπορείτε...
  • Page 4 Thank you for using our product. For your safety and to ensure a correct operation, we would like to bring to your attention some aspects of this manual: • This booklet supplies useful instructions for the correct operation and maintenance of the product. It is therefore necessary to pay the utmost attention to all of the paragraphs that illustrate the most simple and secure way to operate and use this product.
  • Page 5: Table Of Contents

    CONTENTS INTRODUCTION ..................... DESCRIPTION .
  • Page 6: Introduction

    INTRODUCTION This manual contains all the necessary information on the installation and operation of the RLC-rotator. Some of the maintenance operations should only be carried out by professional technicians. If you require this information and the maintenance steps, please contact your dealer. Also included in this manual are a number of safety instructions to create a safe working environment.
  • Page 7: Description

    DESCRIPTION 2.1. Technical data Always check the type plate for the correct information. Model Capacity H12–H13 Weight 2328 kg/mm RLC10 1000/600 1250 2450 340-705 RLC18 1800/600 1300 1200 2400 800-1050 * W6: Minimum width of fork carriage Model Capacity L26 W26 L27 H14 H12–H13 HCG VCG Weight 2328...
  • Page 8: Main Components Of The Product

    2.2. Main components of the product Model RLC10 – Model RLC18 N° Component Drive unit Fixing frame Rotating frame Hydraulic hoses Grab arm for container Model RLC10A N° Component Fixing frame Safety decals Rotating frame Grab arm for container Forks Hydraulic hoses 8/28...
  • Page 9: Placement Of The Decals

    NE PAS DEPASSER LA CAPACITE RESIDUELLE DU CHARIOT ELEVATEUR • NO EXCEDER LA CAPACIDAD RESIDUAL DE LA CARRETILLA ELEVADORA • NON SUPERARE LA PORTATA RESIDUA DEL CARRELLO ELEVATORE N° Explanation N° Explanation CAM attachments logo 10 Vertical centre of gravity Equipment capacity...
  • Page 10: Safety Instructions

    SAFETY INSTRUCTIONS 3.1. Explanation of the safety decals Make sure that all the safety messages are legible. Replace damaged stickers. Contact the manufacturer for new ones. If there is a sticker on the part to be replaced, ensure that a new sticker is applied to the new part.
  • Page 11 In the event that equipment, procedures, work methods or working techniques are used that are not specifically advised by CAM attachments, it is necessary to make sure that there is no danger to the operator or other people. 11/28...
  • Page 12: Transport And Storage

    TRANSPORT AND STORAGE 1. Transport If you want to transport the rotator on a pallet, make sure that the attachment is securely attached so that it can’t fall off. Safely transport the rotator by following below steps: 1. Check the type plate to know the weight of the rotator. Select the appropriate materials according to the weight (sling, cable, hook, etc.).
  • Page 13: Assembly And Installation

    • The assembly and installation must be carried out by an expert. • Make sure that the goods and packaging are in good condition. • Before commissioning, carry out a risk analysis of the assembly of the CAM attachment on the forklift.
  • Page 14 4. Screw 2 hooks with thread (M16) through the rotator plate. 5. Raise the rotator by inserting the rope or cable through the threaded hooks and under the RLC lower bar. 6. When assembling the rotator, piece A must fit into one of the two upper jaws into slot B on the side of the forklift.
  • Page 15 9. Place the two lower blocking hooks and secure with the corresponding bolts. Screw Driving torque (Nm) dimension 8.8 type 10.9 type 12.9 type 1000 – 10. Connect the required hydraulic function to the valves. You can find the hydraulic scheme in annex 11.2.
  • Page 16: Commissioning

    COMMISSIONING • The lifting device with attachment installed needs to be approved for use prior to commissioning. • Be sure to obtain the manufacturer’s certification concerning the residual capacity of the lifting device, after installation of the attachment. • First, use the hydraulic levers to check which levers operate which function. •...
  • Page 17: Operation

    • For safety reasons, arbitrary adaptations or modifications to the equipment are prohibited. • In the event of non-envisaged workmanship or intervention, or when following a procedure different to that indicated in the manual, consult CAM attachments before proceeding in order to ascertain its feasibility.
  • Page 18: Operating Instructions

    7.2. Operating instructions Please see chapter 8 for the daily maintenance schedule. Loading 1. Raise the grab arm for the container all the way up. 2. Drive forward so that the forks go into the slots of the container. 3. The container must be positioned against the back of the forks and not towards the tips of the lifting forks.
  • Page 19: Maintenance

    MAINTENANCE 8.1. Safety instructions for the maintenance ofthe product • For maintenance, place the rotator in its lowest position to the ground. Switch off the vehicle’s engine and remove the key. • Use tools and equipment suitable for the work to be carried out. •...
  • Page 20 To prevent leaks, replace hydraulic hoses if necessary while wearing safety gloves. This can only be done by a qualified service technician and according to the manufacturer’s instructions. 2. Daily maintenance check A daily check of the rotator can limit wear to a minimum: •...
  • Page 21 5. Check bolts and screws Check that all the screws are properly tightened and check the lifting device attachment hooks. In case of damage or loose bolts/screws, replace/tighten them. Check that fork locking pins and end bar keepers are installed and functional. Check sample of base plate cap screws for proper torque value.
  • Page 22: Troubleshooting

    TROUBLESHOOTING N° Problem Cause Action Impossible to Oil leak Check the connections and replace the rotate the load seals if necessary There is air in the hydraulic system Bleed the air from the system, run the cylinders through several lift cycles. See ‘5.3.1.
  • Page 23: Final Decommissioning And Disposal

    FINAL DECOMMISSIONING AND DISPOSAL Final, proper decommissioning or disposal of the product must be performed in accordance with the regulations of the country in which the product is used. In particular, regulations governing the disposal of batteries, fuels and electronic and electrical systems must be observed. Waste packaging should be sorted and put into solid dustbins according to the materials and needs to be collected by the local special environment protection bureau.
  • Page 24: Annexes

    ANNEXES 11.1. CE certificate 24/28...
  • Page 25 25/28...
  • Page 26: 11.2. Hydraulic Diagram

    11.2. Hydraulic diagram Sequence valve Sequence valve Check valve Arm cylinder Rotation cylinder 11.3. Spare parts list Consult the CAM attachments website or contact the supplier or dealer to obtain an up-to-date version of the spare parts list. 26/28...
  • Page 27 NOTES ................................
  • Page 28 Your distributor: Manufactured in the EU for TVH PARTS NV. www.camattachments.com Agri info@camattachments.com Construction Industry Brabantstraat 15 Food & 8790 Waregem beverage Belgium Paper T +32 56 43 42 11 handling F +32 56 43 44 88...

This manual is also suitable for:

Rlc10Rlc18Rlc10a

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