Kurt KHP3 Use, Installation And Maintenance Manual

Kurt KHP3 Use, Installation And Maintenance Manual

Hydraulic pump

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KHP3 HYDRAULIC PUMP
Installation, Use, and Maintenance Manual
ENGLISH

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Summary of Contents for Kurt KHP3

  • Page 1 KHP3 HYDRAULIC PUMP Installation, Use, and Maintenance Manual ENGLISH...
  • Page 2: Table Of Contents

    KHP3 Parts List .....................10 KHP3 Mechanical Drawing ................11 KHP3 Spare Parts and Seal Kits ..............12 KHP3 Spare Parts and Seal Kits Mechanical Drawing ......13 Maintenance Log/Notes ................14 IDENTIFICATION PLATE Please also ensure that the pump’s serial number, and RGA number is attached to the paperwork.
  • Page 3: Introduction

    The guarantee cannot cover pumps that may have been tampered with. Defective goods must have an RGA (Return Goods Authorization from Kurt) and sent to Kurt Manufacturing in Minneapolis, Minnesota freight pre-paid. Any pump returned to us must be accompanied by a full written description of such faults or defects as have been discovered.
  • Page 4: Installation Guide

    Bear in mind the minimum of 1⁄4" bore. APPLICATION Kurt Manufacturing air driven hydraulic pumps are designed for operating oil hydraulic circuits. The pump operates simply, a large surface area piston actuated by compressed air. Attached to it is a piston with a smaller surface area in a hydraulic chamber generating high hydraulic pressures.
  • Page 5: Storage And Disposal

    STORAGE If the pump is to be kept out of use for a long period, clean the pump in general and drain the oil from the tank. Cover the pump and store it in a dry, well-protected place. It is advisable to wrap the pump in a plastic film. To put back into service, check all parts, fill tank with oil and try the pump out to ensure that it working properly.
  • Page 6: Air Operated Pressure Release Valve & Starting Up

    Oil pressure can be determined by regulation of the compressed air, bearing in mind of course the multiplication ratio pre-selected for the pump itself. The KHP3 pump’s RATIO is 1:40. It should be remembered that the action of the piston assembly is to be powered down by the compressed air but returned by a large spring.
  • Page 7: Maintenance And Troubleshooting Guide

    MAINTENANCE Periodically release the condensation from the air filter. Replace the hydraulic oil every 1,500 hours or whenever the oil is polluted. Warning: Remember that repair work can only be made when the pneumatic and hydraulic pressure have been released and you are sure that no pressure remains in the circuit.
  • Page 8: Contents Of The Package

    CONTENTS OF THE PACKAGE The packaging will always contain the following: 1 x air driven hydraulic pump W/FRL attached 1 x installation, use and maintenance manual 1 x KHP-KIT* Vise Fitting Kit (See page 9) HAND OPERATED Fig.4 KHP3H Complete Pump and Kit KHV-71 Hand Valve KHV-109 Tubing KHP3H Complete Pump and Kit...
  • Page 9: Original Spare Parts

    ORIGINAL SPARE PARTS Parts orders must always be accompanied by the following information: A) The Pump Model B) The Pump Serial Number (given on the nameplate) C) The Part Numbers D) The Quantity Required E) The Name of the Part (given in the parts list) A clear and correct statement of this data will allow our after-sales service to respond quickly and appropriately.
  • Page 10: Khp3 Parts List

    KHP3 PARTS LIST ITEM# PART# DESCRIPTION QTY. 5.084.0001 PLUG 3.053.0101 SEAL RING 5.068.0067 PISTON 5.034.0097 HEAD 3.094.0008 SCREW 5.050.0001 RUBBER 3.051.0073 SEAL RING 5.068.0044 PISTON 5.068.0041 PISTON - RATIO 1:40 5.034.0002 Disk - RATIO 1:40 5.064.0024 SPRING 5.064.0025 SPRING 3.094.0006 SCREW 5.064.0026...
  • Page 11: Khp3 Mechanical Drawing

    KHP3 MECHANICAL DRAWING Fig.7 52/1 20/1 KHP3 MECHANICAL DRAWING...
  • Page 12: Khp3 Spare Parts And Seal Kits

    KHP3 SPARE PARTS AND SEAL KITS ITEM# PART# DESCRIPTION QTY. 22/1 3.076.0012 Ball 3.052.0003 Washer 5.090.0002 Pipe 5.094.0306 Coupling 5.034.0098 Head 5.011.0001 Pivot 5.050.0002 Air Diaphragm 5.008.0010 Disk 5.008.0011 Washer 3.031.0051 5.064.0027 Spring 64/1 5.064.0003 Spring 5.033.0001 Disk 5.086.0005 Head 3.094.0008...
  • Page 13: Khp3 Spare Parts And Seal Kits Mechanical Drawing

    KHP3 SPARE PARTS AND SEAL KITS MECHANICAL DRAWING Fig.8 22/1 64/1 KHP3 SPARE PARTS AND SEAL KITS MECHANICAL DRAWING...
  • Page 14: Maintenance Log/Notes

    MAINTENANCE LOG/NOTES: MAINTENANCE LOG/NOTES...
  • Page 15 MAINTENANCE LOG/NOTES: MAINTENANCE LOG/NOTES...
  • Page 16 If you have any feedback or questions please contact us: Kurt Industrial Products // A Division Of Kurt Manufacturing 9445 East River Road NW | Mpls, MN 55433 Phone 763-574-8309 | Toll Free 877-226-7823 Fax 763-574-8318 | Toll Free Fax 877-226-7823 Manual Revision: kurtworkholding.com | workholding@kurt.com...

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