Summary of Contents for Benning BELATRON
- Page 1 BELATRON Outdoor Charger Operating Instructions English original version 5139 en Version 1.00 16.11.2020 10224171...
- Page 2 Pay attention to the operating instructions before connecting Keep the operating instructions in a safe place. These operating instructions contain important information which must be observed during installation and maintenance.
- Page 3 Nevertheless, for the sake of improving readability, differentiated formulations have not been used. Copyright © 2020, BENNING Elektrotechnik und Elektronik GmbH & Co. KG All rights reserved. This document – particularly all of the contents, texts, photographs and graphics that it contains – are protected by copyright.
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Page 4: Table Of Contents
Table of contents List of figures ....................... 6 List of tables ....................... 6 Basic information ................. 7 Target group ......................7 Applicability ......................7 Storing the documents ..................7 Purpose of the instructions .................. 7 Special information ....................7 1.5.1 Description of the accumulator ................ - Page 5 Installation /commissioning ............... 27 Mains connection and mains fuses ..............27 Unplugging the charger ..................28 Initial start-up and function test................28 Operation .................... 29 Description of the operating and display unit .............30 9.1.1 Operating unit in the charger cabinet (only for maintenance) ......30 9.1.2 Meaning of the charge condition indicator ............31 9.1.3...
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Page 6: List Of Figures
Figure 4-5: Crane eyelets – vertical transport ..................20 Figure 4-6: Transport ..........................21 Figure 6-1: BELATRON Outdoor closed and open ................24 Figure 9-1: External operation and signalling ..................30 Figure 9-2: Charge condition traffic light and stop button ..............30 Figure 9-3: Meaning of the charge condition indicator ................ -
Page 7: Basic Information
Basic information These instructions must be read in full and understood by all persons who work with the product. These instructions contain important information, which must be followed during operation. For safe operation of the product, knowledge is required that is provided in these instructions. -
Page 8: Legal Information
Legal information Warranty 1.6.1 Warranty or guarantee claims and the warranty period depend on the respective contractual relationship, as well as the general terms and conditions of the manufacturer. Details about the manufacturer’s warranty can be found in the contractual agreements. Warranty and liability claims are generally excluded if the damage is the result of defective assembly, improper use or force majeure. -
Page 9: Safety
Safety Basic safety information The product is built according to the state of the art and the recognized safety regulations. In spite of this, the life and limb of the user or third parties may be at risk, and the product or other material assets might be affected. The manual is an important constituent of the product, and applies exclusively for this product. -
Page 10: The Safety Instructions' Warning Levels
The safety instructions’ warning levels DANGER Extremely dangerous situation for persons Failure to pay attention to this note will result in irreversible or fatal injuries.. WARNING Danger for persons Failure to pay attention to this note may result in irreversible or fatal injuries. -
Page 11: Symbols Used
Symbols used Warning – non-ionising radiation General prohibition General warning General requirement Warning – electrical voltage Risk of fire Warning – hot surfaces Denotes additional information and instructions. Recycling symbol Symbol used to identify assemblies that are subject to electronic scrapping regulations. -
Page 12: Personnel Qualifications
Personnel qualifications The product to which these instructions belong must only be handled by personnel who are qualified for the respective task. The owner must ensure that the personnel performing the tasks at hand have the required qualifications. A clear distinction must be made between personnel responsibilities for the task. Before using the product, the operator must arrange and successfully carry out the required training courses, further education and instructions that the personnel require. -
Page 13: Intended Use
Intended use The product may only be used for the use cases described in these instructions and in the technical descriptions, and only using the accessories and components authorised by the manufacturer. The product may only be used if it is in a technically flawless condition for safe operation. -
Page 14: General Residual Risk
General residual risk 2.10 DANGER Risk of explosion and ignition When using unsuitable machines or batteries Serious injury to persons and damage to property can occur if the wrong machines/batteries are connected. DANGER Danger to life due to electric shock Using damaged cables. -
Page 15: Personal Protective Equipment
Personal protective equipment 2.11 Experts WARNING Risk of injury! If personnel are not wearing personal protective equipment, they run a considerable risk of injury. Personal protective equipment must be worn when transporting, setting up, assembling, installing and maintaining the system! It is strictly prohibited to perform assembly, installation or preventative maintenance work on the unit without the following specified personal protective equipment. -
Page 16: Fire Protection
Fire protection 2.13 WARNING Danger to life due to electric shock Water or foam may only be used as an extinguishing agent in accordance with DIN VDE 0132 and the country-specific standards. Use CO2 or an extinguishing agent in fire class B. Fire, open flames and smoking are prohibited in the operating room. -
Page 17: Scope Of Delivery
Scope of delivery The precise item description and item number can be found in the delivery papers. The product is documented in detail in the delivery papers. The delivery consists of at least the following parts: Charger with preset charging programme, ... -
Page 18: Transport
Transport DANGER Danger to life due to suspended loads! Use of unsuitable and technically faulty lifting gear and load-carrying equipment with an insufficient load-bearing capacity! In the event of transport by crane, suspended assembly or dismantling, the system must be carefully attached to lifting gear and secured. - Page 19 CAUTION Risk of injury due to toppling over, falling or swinging The unit can tip over or fall due to careless or excessively fast lifting and transport. Always transport the unit as close as possible to the ground. Use all attachment points for transport. ...
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Page 20: The System's Centre Of Gravity
The system’s centre of gravity The centre of gravity is not in the centre. This must be taken into account during transport. The centre of gravity is marked on the packaging with the centre of gravity symbol. Figure 4-1: Centre of gravity symbol Transport options Transport with lifting belts 4.2.1... -
Page 21: Transport With A Fork Lift, Lift Truck Or Crane Fork
Transport with a fork lift, lift truck or crane fork 4.2.3 CAUTION Risk of injury! Due to the unit falling or toppling over! The weight of the unit can injure a person and cause severe crushing injuries! For this reason, the unit must be lifted with suitable lifting gear that is designed for the weight of the unit. -
Page 22: Storage
Storage NOTE Malfunctions can be caused by incorrect storage. For this reason, please observe the conditions specified. During storage, please note that The product must be stored in a suitable location, and in particular never left unprotected outdoors. It is advisable to store the product in dry, dust-free rooms and away from chemical substances. -
Page 23: Product Description
Product description The charger consists of a controllable, high-frequency switched mode power supply with microprocessor-controlled charging electronics. The operating and display unit signals all charger statuses using a status indicator. Charging can be interrupted and continued again using a button. The charger is programmed so that it is compatible with 48 V Volvo machines. -
Page 24: Views
Views Figure 6-1: BELATRON Outdoor closed and open V 1.00 5139 en... -
Page 25: Assembly
Assembly Electrically skilled person WARNING Risk of injury! If personnel are not wearing personal protective equipment, they run a considerable risk of injury. Personal protective equipment must be worn when transporting, setting up, assembling, installing and performing preventative maintenance on the unit! WARNING Danger to life due to installation of damaged components Danger due to installation of damaged components... -
Page 26: Installation Location Requirements
Installation location requirements The charger can be set up outdoors in accordance with IP54. Before starting with the installation, the scope of delivery should be checked for completeness in accordance with the enclosed delivery documents. Also see chapter 3, Scope of delivery, page 17. ... -
Page 27: Installation /Commissioning
Installation /commissioning The charger has been equipped with a three-phase 32 A CEE plug at the factory. A 32 A three-phase CEE mains connection is needed at the intended deployment location for operating the charger. The mains voltage and frequency must match the specifications on the type plate. -
Page 28: Unplugging The Charger
Unplugging the charger With mains plug If the mains plug is used as the isolator, it must be easily accessible. With fixed installation For fixed connected chargers, an easily accessible isolator must be installed outside the device. External isolating devices are not included in the scope of delivery. These must be provided by the operator. -
Page 29: Operation
Operation The individual operating steps are described in more detail in the following sections. These sections must be carefully read before starting to operate the charger. Action instructions for charging a machine: Check whether the charger and the machine are compatible with one another. ... -
Page 30: Description Of The Operating And Display Unit
Description of the operating and display unit There are indicators and a button on the outside of the outdoor housing. Yellow Green Button Figure 9-1: External operation and signalling Operating unit in the charger cabinet (only for maintenance) 9.1.1 Electrically skilled person The following operating and display unit with a charge condition traffic light and a start / stop button can be found on the front of the charger inside the outdoor charger. -
Page 31: Meaning Of The Charge Condition Indicator
Meaning of the charge condition indicator 9.1.2 Condition / Phase / meaning Colour symbol permanent Charging aborted by a fault Fault permanent No active charging Check condition of charger yellow Check machine conditions in flashes No active charging order to start End of charging procedure Charging procedure complete, permanent... -
Page 32: Interrupting The Charging Procedure
Interrupting the charging procedure The operation of the charger does not require any interruptions during the charging procedure. However, other influences may make it necessary to interrupt the charging procedure. However, please note: The charging procedure is interrupted if the On/Off button is pressed on the front control panel. -
Page 33: Maintenance
Maintenance Electrically skilled person DANGER Danger to life due to electric shock. Severe injuries or death due to contact with the cables and terminals on the unit. All work on the unit must be carried out in accordance with DGUV Rule 3 or national regulations! DANGER Danger to life due to electric shock. -
Page 34: General Information About Maintenance
General information about maintenance 10.1 Like any other electrical device, this charger requires preventive maintenance. Regular maintenance and tests of your installation guarantee higher reliability. Maintenance work may only be carried out by the manufacturer’s Service department. It is advisable to conclude a maintenance and service contract with the manufacturer. -
Page 35: Maintenance
Maintenance 10.3 Electrically skilled person DANGER Danger to life due to electric shock Severe injuries or death due to contact with the cables and terminals on the unit. Use appropriate personal protective equipment. Use an insulated tool. Protective covers may only be removed by electrically skilled person. -
Page 36: 10.3.2 Maintenance Interval
10.3.2 Maintenance interval If any prescribed preventative maintenance services are not performed regularly or are performed, but not on time, according to the manufacturer’s specifications during the warranty period, a decision about a warranty claim can only be made once the findings are available. Regular maintenance is required for device reliability! It is advisable to have maintenance work performed by the manufacturer. -
Page 37: Cleaning
Cleaning 10.4 Electrically skilled person DANGER Danger to life due to electric shock Severe injuries or death due to penetration of moisture. The device may only be opened by an electrically skilled person. Only use dry materials for cleaning the device. WARNING Risk of fire Risk of fire when using flammable cleaning agents. -
Page 38: Repair
Repair 10.5 Electrically skilled person DANGER Danger to life due to electric shock High voltages can lead to death. Switch off all the feeders and secure them against being switched back on again! Check that the system is free of voltage! ... -
Page 39: Safety Checking In Accordance With Dguv Regulation 3
Safety checking in accordance with DGUV regulation 3 10.6 Contact the manufacturer’s service department. Decommissioning and dismantling Electrically skilled person DANGER Danger to life due to electric shock High voltages can lead to death. Switch off all the feeders and secure them against being switched back on again! ... -
Page 40: Spare Parts List
Spare parts list A spare parts list is contained in the service manual. Disposal The manufacturer is particularly concerned with the environmental compatibility of its complete product range. The issue of environmental compatibility plays a key role in its supplier selection process. Most of the individual components are transported in recyclable packaging. -
Page 41: Abbreviations Used
Abbreviations used ADR/GGVSEB Certificate for the transport of hazardous goods ANSI AmericanNationalStandardsInstitute Elektromagnetische Verträglichkeit / Electromagnetic Compatibility Energieversorgungsunternehmen / Power supply company Verband der Elektrotechnik, Elektronik und Informationstechnik e.V. / German Electrical Engineering Association) Betriebsmittelkennzeichnung / Operating material identifier Table 14-1: Abbreviations used V 1.00 5139 en... -
Page 42: Annex
Annex Troubleshooting 15.1 Operating errors are often mistakenly thought to be faults or failures. Sometimes, a fault is caused by an external device. Check the other components and electrical devices that are used. If the fault cannot be remedied, even after checking the points listed below, contact the help desk. -
Page 43: Technical Data
Technical data 15.3 Device model BELATRON Device No. see type plate Battery type Customer-specific Boost charging Set by the manufacturer characteristic Temperature range -15 to 40 °C (>40 °C with derating 2.5%/K to max. 50%) Nominal 47.5 to 63 Hz... -
Page 44: Contact Partners In The Service Department
Contact partners in the Service department Spare parts management Phone: +49 2871 93-553 Email: spareparts@benning.de General service queries Phone: +49 2871 93-556 Email: servicerequests@benning.de Returns management Phone: +49 2871 93-554 Email: returns@benning.de Training management Phone: +49 2871 93-557 Email: trainingscenter@benning.de... - Page 46 Support / Help Desk BENNING Help Desk Team Phone: +49 2871 93-555 Fax: +49 2871 93-417 Email: info@benning.de Internet: www.benning.de...
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Hello I have a power battery charger and error code 008 appears. Where should I look to solve the problem?
Belatron Selet 220 v 24 /50 v