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Summary of Contents for Kostal KPS 24V
- Page 1 Operating manual KOSTAL POWER SUPPLY...
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Page 2: Table Of Contents
Connections and settings ......................24 Electrical installation ........................29 Commissioning and operation ...................32 Commissioning ........................... 32 Operation............................. 33 What to do in the event of an accident or fault ................33 © 2024 KOSTAL Industrie Elektrik GmbH & Co. KG... - Page 3 Contents Operating manual Maintenance and cleaning ..................34 Maintenance ..........................34 Cleaning ............................34 Assistance in the event of faults ................35 Troubleshooting .......................... 35 Decommissioning and disposal .................36 Decommissioning ........................36 Disposal ............................36 Appendix ........................37 10.1 Declaration of conformity ......................37...
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Page 4: About This Document
The manufacturer accepts no liability for damage or malfunctions resulting from failure to comply with this operating manual. If you still have questions after reading the operating manual, please contact KOSTAL customer service. You will find your local contacts online at www.kostal-electronic-... -
Page 5: Warnings In This Document
1. About this document Operating manual 1.2 Warnings in this document Warnings are provided in the context in which a hazard to which the warning refers may occur. They are structured as follows: SIGNAL WORD Nature and source of hazard Consequence/consequences of non-compliance ... -
Page 6: Symbols
This symbol represents general safety-related information. This symbol warns of hot surfaces. This symbol represents an action to be carried out. ◼ This symbol represents lists. © 2024 KOSTAL Industrie Elektrik GmbH & Co. KG... -
Page 7: Safety-Related Information
Operating manual 2. Safety-related information 2.1 State of the art KOSTAL power supply units are built taking account of the applicable standards and state of the art and are delivered in an operationally reliable condition. Nevertheless, hazards may arise during use. -
Page 8: Qualification Of Personnel
This operating manual is aimed at the following target groups: Operating personnel Operating personnel have been instructed in how to operate and clean KOSTAL power supply units, and follow the safety regulations. Service personnel Service personnel have specialised technical training or have completed training provided by the manufacturer and carry out maintenance and repair work. -
Page 9: Hazards
2. Safety-related information Operating manual 2.5 Hazards Here you will find information about various types of hazards or damage that may arise in connection with operating the power supply unit. Personal injury Maintenance, installation and repair work on the device may only be carried out by ... -
Page 10: Interfaces To Other Components
In a de-energised state Troubleshooting — Fault rectification In a de-energised state Decommissioning In a de-energised state Disposal — 2.8 Applicable documentation Observe the instructions in the operating manuals of the connected devices. © 2024 KOSTAL Industrie Elektrik GmbH & Co. KG... -
Page 11: Product Information
The chopper becomes active if the output voltage set via the potentiometer is exceeded by 1 V (KPS 24V) or 2 V (KPS 48V) due to this energy recovery. This prevents excessive voltages within the system. -
Page 12: Components
Jumper for output current limitation M25 cable glands Status LED DC on/off switch (lockable) Housing base with cooling elements The terminal compartment cover can be opened using a suitable flat head screwdriver. © 2024 KOSTAL Industrie Elektrik GmbH & Co. KG... - Page 13 3. Product information Operating manual DC on/off switch WARNING Risk of death due to electrical shock! The power supply unit’s DC on/off switch is not a mains isolating device in accordance with STOP category 0. The on/off switch only switches off the DC supply voltage of the connected loads. ...
- Page 14 Overcurrent DC 2 7‑times Flashes Overcurrent DC 3 7‑times Flashes Overcurrent DC 4 7‑times Flashes Overcurrent system error 7‑times power LED * n = see table "Flashing cycle of ", below © 2024 KOSTAL Industrie Elektrik GmbH & Co. KG...
- Page 15 3. Product information Operating manual Status LED on KPS 48V KPS 48V Power Error 1 Error 2 Normal operation DC output voltage switched off 1 Hz Shutdown due to error condition Flashes n*‑times Warning Flashes n*‑times (DC output remains active) Overcurrent DC 1 Flashes 7‑times Overcurrent DC 2...
- Page 16 Overcurrent protection on the output side Where possible, statuses are reported as warnings. The DC outputs are left active. Critical statuses are reported as errors and lead to the DC outputs being switched off. © 2024 KOSTAL Industrie Elektrik GmbH & Co. KG...
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Page 17: Type Plate
3.3 Type plate The information on the type plate enables the power supply unit to be identified. This is needed to allow the power supply unit to be used as intended. KPS 24V KPS 48V Serial number Input connected loads*... -
Page 18: Technical Data
Value according to internal ripple measurement specification based on IEEE 1515-2000 and JEITA-RC9131A standards. At temperatures below -20 °C, the cable bushings used can only withstand static loads. A significant derating is to be expected from 1000 m. © 2024 KOSTAL Industrie Elektrik GmbH & Co. KG... -
Page 19: Dimensions
3. Product information Operating manual 3.5 Dimensions Front view Left side Right side... -
Page 20: Further Information
Operating manual 3.6 Further information Further information about the product can be accessed via the QR code, which can also be found on the type plate on the power supply unit: © 2024 KOSTAL Industrie Elektrik GmbH & Co. KG... -
Page 21: Transport And Storage
Risk of death due to damage to the housing! Check each power supply unit for visible damage after transport. In the event of transport damage, inform the haulage firm or KOSTAL immediately so as not to lose any claims for compensation. -
Page 22: Installation
In the event of damage, inform the supplier or KOSTAL immediately. NOTE Improper handling when installing the KOSTAL power supply unit may lead to damage to property or shorten the service life of the power supply unit. To prevent damage to the interior of the power supply unit, do not drop the unit or use it improperly. -
Page 23: Installation Position
Preferred installation position Alternative installation positions (derating possible / not UL- tested) Install the KOSTAL power supply unit on a flat surface. Ensure that the screws cannot come loose as a result of vibrations or jolts and that no ... -
Page 24: Connections And Settings
Connection block 3: 400 V AC (max. 6 mm Connection block 4: 400 V AC (max. 6 mm If the jumper is not inserted, an error message is displayed (overcurrent protection). © 2024 KOSTAL Industrie Elektrik GmbH & Co. KG... - Page 25 5. Installation Operating manual KPS 48V Connection to earth Connection block 1: 48 V DC (max. 6 mm Signal connection (max. 1.5 mm UDC setting potentiometer Jumper setting for DC line protection Connection block 3: 400 V AC (max. 6 mm Connection block 4: 400 V AC (max.
- Page 26 DC 1 − DC 2 + + 24 V DC + 48 V DC DC 2 − (C) Connection block 2: 24 V DC (only KPS 24V) KPS 24V DC 3 + + 24 V DC DC 3 − DC 4 + + 24 V DC DC 4 −...
- Page 27 The ERROR output is protected against wire breakage. The 24 V control voltage must be routed separately. (E) UDC setting potentiometer Fine adjustment of the DC output voltage KPS 24V KPS 48V Setting range 24 V – 28 V DC 48 V –...
- Page 28 KOSTAL power supply units. (H) Connection block 4: 400 V AC Output terminals for looping through the 400 V voltage supply to another KOSTAL power supply unit. A divider is installed in the terminal compartment to prevent incorrect routing between the DC and AC voltage ranges.
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Page 29: Electrical Installation
Check each power supply unit for visible damage prior to electrical installation. Never install damaged power supply units! In the event of damage, inform the supplier or KOSTAL immediately. Electrical installation work may only be carried out by a qualified electrician. - Page 30 Connection and protection on the grid side The KOSTAL power supply unit does not contain any internal device fuses. Due to the operating principle of the power supply unit, overloads on the load side are not transferred to the grid connection.
- Page 31 Operating manual Systems with multiple KOSTAL power supply units If a system requires a higher connected load than can be provided by one KOSTAL power supply unit, the system must be divided into supply areas. Each of these areas must be supplied separately from a single power supply unit.
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Page 32: Commissioning And Operation
(see 5.3 Connections and settings). If necessary, carry out further tests after installation before switching on for the first time in accordance with the regulations applicable at the place of use. © 2024 KOSTAL Industrie Elektrik GmbH & Co. KG... -
Page 33: Operation
6. Commissioning and operation Operating manual 6.2 Operation WARNING Risk of crushing and danger from rotating parts due to motors starting in an uncontrolled manner! Before switching on the operating voltage, ensure that there is no-one in the system’s hazard zones. -
Page 34: Maintenance And Cleaning
Remove foreign matter and coarse dirt from the surface of the housing. Remove light soiling with a dry cloth. Do not use tools with sharp edges to clean the power supply unit. © 2024 KOSTAL Industrie Elektrik GmbH & Co. KG... -
Page 35: Assistance In The Event Of Faults
Allow the device to cool down. 8.1 Troubleshooting For a description of the status LED, see 3.2 Components, "Status LED on KPS 24V" and "Status LED on KPS 48V" sections. -
Page 36: Decommissioning And Disposal
This equipment can be handed in to waste collection points free of charge. Find out about the local requirements for the separate collection of electrical and electronic equipment in your country. © 2024 KOSTAL Industrie Elektrik GmbH & Co. KG... -
Page 37: Appendix
10. Appendix Operating manual 10. Appendix 10.1 Declaration of conformity... - Page 38 10. Appendix Operating manual © 2024 KOSTAL Industrie Elektrik GmbH & Co. KG...
- Page 39 10. Appendix Operating manual...
- Page 40 All names, trademarks, product names and other designations used in this manual may be legally protected even if not indicated as such (e.g. as a trademark). KOSTAL Industrie Elektrik GmbH & Co. KG assumes no liability or warranty for their free usage.
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