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Marco BLASTMASTER 1600 CFM Operator's Manual

Aftercooler with coalescing tank
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BLASTMASTER
Before using this equipment, read, understand and follow all instructions
in the Operator's Manuals provided with this equipment. If the user and/
or assistants cannot read or understand the warnings and instructions,
the employer of the user and/or assistants must provide adequate and necessary training to
ensure proper operation and compliance with all safety procedures pertaining to this equipment. If
Operator's Manuals have been lost, please visit www.marco.us, or contact Marco at 563.324.2519
for replacements. Failure to comply with the above warning could result in death or serious injury.
OPERATOR'S MANUAL
®
WITH COALESCING TANK
1600 CFM AFTERCOOLER

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Summary of Contents for Marco BLASTMASTER 1600 CFM

  • Page 1 If Operator’s Manuals have been lost, please visit www.marco.us, or contact Marco at 563.324.2519 for replacements. Failure to comply with the above warning could result in death or serious injury.

  • Page 2: Company Profile

    The Marco Difference • Industry Experience – With Marco on your team, you have access to expertise which can only come from decades of industry leadership. We have organized our engineering department, production specialists, customer operations, and safety support into a “Center of Competence.”...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Company Profile ......2 Remove & Install Aftercooler Assembly (Electric Only) ......20 Definition of Terms .

  • Page 4: Hazard Identifications

    HAZARD IDENTIFICATIONS Failure to comply with ANY WARNING listed below could result in death or serious injury.  OSHA sets exposure limits to protect workers from exposure to respirable crystalline silica, 29 CFR 1910.1053. Airborne dust could increase the exposure levels beyond permissible limits. Breathing dust containing silica could cause silicosis, a fatal lung disease.
  • Page 5  Use of Marco remote control switches with other manufacturer’s remote control systems could cause unintended activation of remote control systems resulting in the release of high speed abrasive and compressed air. Only Marco remote control switches should be used with Marco remote control systems.
  • Page 6 HAZARD IDENTIFICATIONS Failure to comply with ANY CAUTION listed below may result in minor or moderate injury.  Static electricity can be generated by abrasive moving through the abrasive blasting hose causing a shock hazard. Prior to use, ground the abrasive blasting pot and abrasive blasting nozzle to dissipate static electricity.  High decibel noise levels are generated during the abrasive blasting process which may cause loss of hearing.

  • Page 7: Air & Abrasive Consumption Chart

    AIR & ABRASIVE CONSUMPTION CHART Failure to comply with ANY NOTICE listed below could pose a hazard to personnel or property.  See Air & Abrasive Consumption Chart for estimated abrasive consumption rates and required air flow (cubic feet per minute). Your system must meet these minimum requirements to ensure proper function and performance.
  • Page 8 “THE BIG PICTURE” Blastmaster 1600 CFM Aftercooler With Coalescing Tank ®...

  • Page 9: Daily Pre-Operation Checklist

    * Optional or alternative device. Abrasive Blasting Pot Exhaust Muffler – Inspect Abrasive Blasting Pot Ask your Marco Representative Exhaust Muffler (24) at start and end of daily use. Replace element of Abrasive Blasting Pot Exhaust Muffler (24) per Operator's Manual instructions.

  • Page 10: Operating Instructions

    OPERATING INSTRUCTIONS Description The Blastmaster® 1600 CFM Aftercooler with Coalescing Tank removes up to 95% of moisture, oil, and other debris commonly found in compressed air. Dry air eliminates wet Inspect all equipment for wear or damage before abrasive that leads to clogged metering valves and excessive equipment wear, air motor and after each use.
  • Page 11 OPERATING INSTRUCTIONS Pneumatic Electric Blastmaster 1600 CFM Aftercooler With Coalescing Tank ®...

  • Page 12: Operating Instructions

    OPERATING INSTRUCTIONS Operating Instructions Inspect all equipment for Pneumatic wear or damage before and after each use. Failure to use Original Before use : Equipment Manufacturer repair parts and failure to • Ensure Blastmaster 1600 CFM Aftercooler With Coalescing Tank is placed on a flat, ®...
  • Page 13 OPERATING INSTRUCTIONS Blastmaster 1600 CFM Aftercooler With Coalescing Tank ®...
  • Page 14 OPERATING INSTRUCTIONS Electric Inspect all equipment for Before use : wear or damage before • Ensure Blastmaster 1600 CFM Aftercooler With Coalescing Tank is placed on a flat, ® and after each use. solid, level surface capable of supporting the unit’s weight and is stable. Failure to use Original Equipment Manufacturer •...
  • Page 15 OPERATING INSTRUCTIONS W-574 Transporting, lifting, or moving this device must be in accordance with applicable OSHA standards and ASME B30 standards, as well as any applicable local, state, or federal requirements. For crane lifting, attach to Tie-down/Lifting Lugs only. For transporting device with fork pockets, use fork-lift truck with sufficient...

  • Page 16: Specifications

    SPECIFICATIONS Lubrication SAE 10 oil or Air Tool Anti-freeze Lubricant Tank Outlet Ports 2 – 3” 2 – 2” 1 – 1-1/4” 4 – 1” Tank Inlet Ports 1 – 3” Empty Weight: 1300 Pounds Pneumatic Overall Dimensions: A: 89” B: 35”...

  • Page 17: Maintenance

    MAINTENANCE Remove & Install Intake Filter Assembly W-562 Always depressurize 1) Depressurize entire system. the entire system, disconnect all power 2) Remove Bolts, Washers, Lock sources and lockout/ Washers and Nuts (2) from Flange tagout all components before any maintenance Assembly (1).

  • Page 18: Remove & Install Air Filter/Regulator/Lubricator Assembly (Pneumatic Only)

    MAINTENANCE Remove & Install Air Filter/Regulator/Lubricator Assembly (Pneumatic Only) 1) Depressurize entire system. 2) Disconnect Hoses (3) and 90° W-562 Always depressurize Swivels (4) from Filter/Regulator/ the entire system, Lubricator Assembly (2). disconnect all power sources and lockout/ 3) Remove Hose (3) and 90° Swivel tagout all components (5) from air motor.

  • Page 19: Remove & Install Starter Box Assembly (Electric Only)

    MAINTENANCE Remove & Install Starter Box Assembly (Electric Only) 1) Depressurize entire system. 2) Disconnect from power supply. W-562 Always depressurize 3) Disconnect Power Cord (2) (not the entire system, included) from Starter Box (1). disconnect all power sources and lockout/ 4) Disconnect wiring inside Starter tagout all components Box (1).

  • Page 20: Remove & Install Aftercooler Assembly (Electric Only)

    MAINTENANCE Remove & Install Aftercooler Assembly (Electric Only) 1) Depressurize entire system. 2) Remove Transfer Hose Assembly. W-562 Always depressurize See Remove & Install Transfer Hose the entire system, Assembly. disconnect all power sources and lockout/ 3) Remove Intake Filter Assembly. tagout all components See Remove &...

  • Page 21: Remove & Install Tank Drain Assemblies

    MAINTENANCE Remove & Install Tank Drain Assemblies 1) Depressurize entire system. 2) Remove Full Port Ball Valve (1), W-562 Always depressurize Nipple (2) and Street Elbow (3) the entire system, from drain port. disconnect all power sources and lockout/ 3) Install parts in reverse order. tagout all components before any maintenance or troubleshooting is...

  • Page 22: Assembly

    MAINTENANCE Disassemble and Assemble Transfer Hose Assembly Note: Interlocking clamps (including nuts and bolts) are for a single use only! Once removed, discard. W-562 Always depressurize 1) Remove Bolts (4), Nuts (3) and Interlocking Clamps (2) and discard. the entire system, 2) Separate Hose (5) from Hose Stems (1).

  • Page 23: Charts

    (i.e. dents, Pressure Vessel gouges or bulges). If damaged, remove from service and contact Marco. Replace as needed. Visually inspect the interior of pressure vessel for corrosion, pitting, or other damage. If damaged, Pressure Vessel remove from service and contact Marco.

  • Page 24: Troubleshooting

    TROUBLESHOOTING If the Blastmaster 1600 CFM Aftercooler With Coalescing Tank does not function properly, ® check the following: Always depressurize the Pneumatic entire blasting system, disconnect all power sources and lockout/ SYMPTOM (Cause) ACTION tagout all components before any maintenance Fan Blades not turning Check air supply to air motor - confirm or troubleshooting is...
  • Page 25 TROUBLESHOOTING If the Blastmaster 1600 CFM Aftercooler With Coalescing Tank does not function properly, ® check the following: Always depressurize the Electric entire blasting system, disconnect all power sources and lockout/ SYMPTOM (Cause) ACTION tagout all components before any maintenance Fan Blades not turning Check the Thermal Unit and replace as or troubleshooting is...
  • Page 26 MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER Blastmaster 1600 CFM Aftercooler With Coalescing Tank ®...

  • Page 27: Limited Warranty

    LIMITED WARRANTY ADDITIONAL TECHNICAL DATA Seller warrants to the original purchaser that the Product covered by this Limited Warranty will remain free from defects in workmanship or material under normal commercial use and service for a period of one year from the The associations listed date of shipment to the original Purchaser.
  • Page 28 FAX: 563.324.6258 SERVICE & REPAIR WWW.MARCO.US VACUUMS SALES@MARCO.US Marco and Blastmaster are registered trademarks of Marco Opco, LLC. Part #1090094_05/08/19 ® ® All other brand names or marks are used for identification purposes and are trademarks of their respective owners.

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