Summary of Contents for Copeland EAC Series
- Page 1 USER MANUAL JULY 2024 Copeland reciprocating condensing unit Reliable reciprocating compressor technology. Ideal for QSR small cold room & food service applications.
- Page 2 2030 and reach net zero emissions by Copeland solution packages enables best-in-class 2050. Fulfilling these decarbonization objectives requires sustainable solutions to solve the toughest heating and innovative solutions, collaboration and commitment air conditioning challenges in an evolving HVAC industry.
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Page 3: Table Of Contents
TABLE OF CONTENTS Page Safety Information Nomenclature & Scope of Supply Features & Benefits Technical Data Installation Start-up and Operations Refrigerant Charging Condensing Unit Maintenance Application Tips Electrical Tips System Troubleshooting Guide External Chassis Dimension Piping and Instrument Diagram (P&ID) Wiring Diagrams Pressure - Temperature Chart... -
Page 4: Safety Information
Disclaimer Thank you for purchasing the Copeland Recip Condensing Unit. We hope that this product meets your refrigeration needs. Please read through this operation manual to familiarize yourself with the installation, commissioning and operation of this product. Please do read the following information in this page before proceeding with the rest of the manual. - Page 5 2. General Instructions WARNING System Breakdown! Personal Injuries! Never install a system in the field and leave it unattended when it has no charge, a holding charge or with service valve closed without electrically locking out the system. Only approved refrigerants and refrigeration oils must be used. WARNING High shell temperature! Burning! Do not touch the compressor until it has cooled down.
- Page 6 Copeland is a new standalone company serving the global HVACR market, enhancing opportunities to support our customers as a focused company.
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Page 7: Nomenclature & Scope Of Supply
Condensing Unit Nomenclature E A C - S E 0 1 5 A E - P F Z Q X X X Family name Voltage Table A Code Definition Standard Housing Model Table B E Series Air-cooled Condensing unit POE Oil Table C Nominal horsepower Code... -
Page 8: Features & Benefits
Copeland EAC Reciprocating Condensing Unit Quality condensing units EAC Condensing Unit available in a compact & durable chassis with both medium temperature & low temperature applications Ready for installation Ease of service Factory installed electrical Powder coated chassis box with contactor,... - Page 9 Medium temperature reciprocating condensing unit Capacity Compressor Chassis (kW) EAC-SE015AE-PFZQ632 CS10K7ME-PFZ EAC-SE015AE-TFMQ622 CS10K7ME-TFM EAC-SE020AE-PFZQ632 CS13K7ME-PFZ EAC-SE020AE-TFMQ622 CS13K7ME-TFM EAC-SE025AE-PFZR633 CS17K7ME-PFZ EAC-SE025AE-TFMR621 CS17K7ME-TFM Evaporating Temperature (C) EAC-SE030AE-PFZR633 CS20K7ME-PFZ EAC-SE030AE-TFMR621 CS20K7ME-TFM EAC-SE040AE-TFMR621 CS27K7ME-TFM EAC-SE050AE-TFMR621 CS33K7ME-TFM 1. Capacity condition: Evaporating temp.-10C, Ambient temp 32C, R404A 2.
- Page 10 EAC-SM technical data R404A 50Hz PFZ - 220V 1ϕ 50 Hz Type Medium Temperature Electricals 220~230V/50Hz/1Ph Type Model Horsepower 1.5 HP 2 HP 2.5 HP 3 HP EAC-SE015AE- EAC-SE020AE- EAC-SE025AE- EAC-SE030AE- Model PFZQ632 PFZQ632 PFZR633 PFZR633 Model CS10K7ME-PFZ-13A CS13K7ME-PFZ-13A CS17K7ME-PFZ-13A CS20K7ME-PFZ-13A R404A 7.27 9.65...
- Page 11 EAC-SM technical data R404A 50Hz TFM - 380V 3ϕ 50Hz Type Medium Temperature Electricals 380~420V/50Hz/3Ph Type Model Horsepower 1.5 HP 2 HP 2.5 HP 3 HP EAC-SE015AE- EAC-SE020AE- EAC-SE025AE- EAC-SE030AE- Model TFMQ622 TFMQ622 TFMR621 TFMR621 Model CS10K7ME-TFM-13A CS13K7ME-TFM-13A CS17K7ME-TFM-13A CS20K7ME-TFM-13A R404A 2.64 3.87...
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Page 12: Technical Data
EAC-ML technical data R404A 50Hz PFZ - 220V 1ϕ 50 Hz Type Low Temperature Electricals 220~230V/50Hz/1Ph Type Model Horsepower 2 HP Model EAC-ML020AE-PFZQ635 Model KCM475LAL-C311H Rated Load Ampere R404A Compressor Locked Rotor Ampere R404A Oil Type Oil Recharge Volume Litre 1.27 No. - Page 13 EAC-ML technical data R404A 50Hz TFM - 380V 3ϕ 50Hz Type Low Temperature Electricals 380~420V/50Hz/3Ph Type Model Horsepower 2 HP 2.5 HP 3 HP 3.5 HP 4 HP EAC-ML020AE- EAC-ML025AE- EAC-ML030AE- EAC-ML035AE- EAC-ML040AE- Model TFMQ636 TFMR637 TFMR638 TFMR638 TFMR638 KCM- KCM- KCM- KCM-...
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Page 14: Installation
Note: All Compressors are delivered with sufficient oil for normal operation. The optimum oil level or oil return should be checked by operating the compressor until the system is stable. It is not recommended to top up Oil unnecessary. Qualified refrigerants R404A, R407C, R134a, R22, R507, R407A Copeland brand products standard oils Emkarate RL 32 3MAF Emkarate RL 32 3MAF Servicing oils Mobil EAL Arctic 22 CC If required additional charge of oil for top-up or oil change during maintenance or in case of leakage. - Page 15 Location and fixing • The unit should always be installed in a location that ensures clean air flow. Both service access and airflow have been considered in making these recommendations. • Where multiple units are to be installed in the same location, the contractor needs to consider each individual case carefully.
- Page 16 Refrigeration piping installation All interconnecting pipes should be of refrigeration grade, clean, dehydrated and must remain capped at both ends until installation. Even during installation, if the system is left for any reasonable period (say two hours), pipes should be re-capped to prevent moisture and contaminants from entering the system.
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Page 17: Start-Up And Operations
Start up and operation Leak check The unit has been leak tested and QA approved from the factory. However, due to handling and shipping the entire refrigeration system must be tested for leaks. Failure to carry out leak test can result to undesirable system performance. -
Page 19: Refrigerant Charging
Refrigerant charging After ensuring the system is vacuumed properly and all valves are opened, only then start the refrigerant charging process. Below mentioned procedure is applicable for both Scroll & Reciprocating Compressors. Step-by-step: 1. Ensure that there is no power supply to the CDU unit. The Liquid Line solenoid needs to be kept open for the charging process, if available and this may require a temporary power feed to it. -
Page 20: Condensing Unit Maintenance
CDU maintenance Condenser fins • Condenser fins become dirty over time as ambient air is induced to the condenser. Dirty coil surfaces result in high condensing temperatures and poor unit performance. Regular cleaning is recommended with frequency depending on the installation and the surrounding environment. As a general guide, it is advisable to do this at least once every two months. -
Page 21: Application Tips
Application tips for compressors (reciprocating) • Please do Vacuum break with pure liquid refrigerant charge on high side and top-up by liquid bleed in suction. • Always ensure the LP/HP Setting before starting the compressor. • Don’t use refrigeration compressor for self-evacuation. •... -
Page 22: System Troubleshooting Guide
System troubleshooting guide Possible Cause Correction Symptom Power disconnected or loose connection Check voltage at contactor in condensing unit Blown fuse / breaker tripped Replace fuses / reset breaker Thermostat out of calibration – set too high Reset Unit is not starting Contactor defective Check &... -
Page 23: External Chassis Dimension
External chassis dimension Chassis A1 Chassis A2... - Page 24 External chassis dimension Chassis B Chassis C...
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Page 25: Piping And Instrument Diagram (P&Id)
Piping and Instrument Diagram (PAID) Single fan small EAC-SE015X / SE020X Piston HP Switch LP Switch Compressor Valve Valve Heat Exchanger Switch gear Panel Receiver with PRV Rota. Valve Sight Filter Drier 3 Way 3 Way Glass Valve Valve Liquid... - Page 26 Piping and Instrument Diagram (P&ID) Single fan big EAC-SE025X/ SE030X/ SE035X/ SE040X Piston HP Switch LP Switch Compressor Valve Valve Separator Heat Exchanger Switch gear Panel Receiver with PRV Rota. Valve Sight Filter Drier 3 Way 3 Way Glass Valve Valve Liquid...
- Page 27 Piping and Instrument Diagram (P&ID) Dual fan EAC-SE045X / SE050X Piston HP Switch LP Switch Compressor Valve Valve Separator Heat Switch Exchanger gear Panel Receiver with PRV Rota. Valve Sight Filter Drier 3 Way 3 Way Glass Valve Valve Liquid...
- Page 28 Piping and Instrument Diagram (P&ID) Single fan small EAC-ML020XAE-PFZ /ML020XAE-TFM Piston HP Switch LP Switch Compressor Heat Exchanger Switch gear Panel Accumulator Receiver with PRV Valve Sight Filter Drier 3 Way 3 Way Glass Valve Valve Liquid...
- Page 29 Piping and Instrument Diagram (P&ID) Single fan big EAC-ML025X /ML030X / ML035X/ ML040X Piston HP Switch LP Switch Compressor Valve* Valve* Heat Exchanger Switch gear Panel Accumulator Receiver with PRV Rota. Valve Sight Solenoid Filter Drier 3 Way 3 Way Glass Valve Valve...
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Page 30: Wiring Diagrams
Wiring diagram Applicable model: EAC-SE015AE-PFZQ632 EAC-SE020AE-PFZQ632 EAC-SE030AEPFZR633 EAC-SE040AE-PFZR633 EAC-ML020AE-PFZQ635... - Page 31 Wiring diagram Applicable Model: EAC-SE015AE-TFMQ622 EAC-SE020AE-TFMQ622 EAC-ML020AE-TFMQ636...
- Page 32 Wiring diagram Applicable Model: EAC-SE025AE-TFMR621 EAC-SE030AE-TFMR621 EAC-SE040AE-TFMR621 EAC-ML025AE-TFMR637 EAC-ML030AE-TFMR637...
- Page 33 Wiring diagram Applicable model: EAC-SE050AE-TFMR621 EAC-ML035AE-TFMR638 EAC-ML040AE-TFMR638...
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Page 34: Pressure -Temperature Chart
Pressure -Temperature Chart How to read Pressure -Temperature Chart Before start/during the running system, how to check the pressure corresponding to temperature. For example - Kindly refer to above mentioned reading in red circle & pointed with arrow. Refrigerant = R22, Temperature = 35°C Pressure (PSI) = 181.9 Consider the ambient 35°C, so your system standing pressure should be 181.9 psi in R22 system. - Page 35 System start-up and operational check sheet After the installation has been completed, below check list points should be covered before/during the system is placed in operation. The below check list is also applicable for the long time shut- down system. •...
- Page 36 About Copeland Copeland, a global provider of sustainable climate solutions, combines category–leading brands in compression, controls, software and monitoring for heating, cooling and refrigeration. With best– in–class engineering and design and the broadest portfolio of modulated solutions, we’re not just setting the standard for compressor leadership;...
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