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HiGH-LiFT HW9860 Installation, Operation & Maintenance Manual

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CAR WHEEL BALANCER
Installation/Operation & Maintenance Manual
MODEL: HW9860
Version: HR202404.1.0

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Summary of Contents for HiGH-LiFT HW9860

  • Page 1 CAR WHEEL BALANCER Installation/Operation & Maintenance Manual MODEL: HW9860 Version: HR202404.1.0...
  • Page 3 Please read this instruction carefully for safe and proper use of the wheel balancer, and keep it handy for future reference. ■ This Manual is for model : HW9860 ■ As for the assurance of safety in design and construction of car lift, read this Manual first.
  • Page 5 Warning This manual is a necessary part of the product. Please read carefully.  Keep the manual for later use when maintaining the machine.  This machine can only be used for the designated purposes. Never use it for any other purpose. ...

  • Page 7: Table Of Contents

    Contents 1. General---------------------------------------------------------------------------------------------------------------1 2. Machine assembly--------------------------------------------------------------------------------------------------1 3. Controls and components------------------------------------------------------------------------------------------3 4. Indication and use of wheel balancer-----------------------------------------------------------------------------5 5.Self-diagnoses/Setting machine/Self-calibration----------------------------------------------------------------12 6. Errors-----------------------------------------------------------------------------------------------------------------14 7. OPT function --------------------------------------------------------------------------------------------------------19 8. Spare parts list and Exploded drawings -------------------------------------------------------------------------17...

  • Page 9: General

    1. General 1.1. Technical data： Max wheel weight：65kg  Power：0.2kw;0.37kw  Power supply: 220v;230v;240v;110v;50hz;60hz   Balancing accuracy：  10balancing modes: DYN, ALU1, ALU2, ALU 3，ALU 4，ALU5，ALU-S1, ALU-S2, Moto-1,  Moto-2 Balancing speed：200r/min  Cycle time：8s  Rim diameter：10〃～24〃(256mm～610mm)  Sound pressure level during work cycle：<70db ...
  • Page 10 2.2. Install The equipment should be installed on the stable ground, not wooden pallet, otherwise not accurate.  Keep the back panel 0.6M away from the wall for good ventilation. Enough room should be left on both  sides for convenient operation. 2.3.

  • Page 11: Controls And Components

    Main shaft-wheel— Main shaft-suitable cone(big head towards inside) suitable cone( small head towards inside)—quick handle nut —wheel—quick handle nut Attention： May add a wheel, and hold the wheel to help install the thread hub. When installing or taking off wheel, do not let wheel move on the shaft, to avoid scratching shaft.
  • Page 12 Screen (G) 1. Inside amount of unbalance 2. Outside amount of unbalance 3. Balancing mode 4. Operating unit 5. Inside unbalance position indicator 6. Outside unbalance position indicator 7. Illustrated unbalance position 8. Function buttons to choose Eight balancing modes Balanci Icon Operation...
  • Page 13 4.Start spin, after spin stop 1.Turn on machine 2.Input a,b,d value Clip on weight on inside rim edge, add ◀ ALU4 3.Press【 】button, indicator lit o’clock o’clock adhesive weight on outside rim shoulder 4.Start spin, after spin stop 1.Turn on machine 2.Input a,b,d value Add adhesive weight on inside rim shoulder, clip...

  • Page 14: Indication And Use Of Wheel Balancer

    4. Indication and use of wheel balancer 4.1．DYN (Standard/Default) mode 4.1.1. Clean wheel, take off counterweights, check pressure of wheel.Choose the way of installation according to the type of wheel. Main shaft-wheel— Main shaft-suitable cone(big head towards inside) suitable cone( small head towards inside)—quick handle nut —wheel—quick handle nut Attention：...
  • Page 15 value of ”b” as Fig.2a, then press . If the balancer is with optional to change automatic width ruler, let the gauge head touch the rim as Fig.2b, until there is a sound, means successful memorization is given, then release the gauge. Set “d”...
  • Page 16 Fig.3 Fig.4 4.1.8．After finishing cliping the counterweights, put down the guard and press ， to perform balancing spin again, if comes out 00 00，means balancing succeed. (Fig.5) Fig. 5 4.2． ALU-1 mode (ALU-1, ALU2, ALU 3， ALU 4， ALU5, same operation, only the position to add weights different) 4.2.1.
  • Page 17 Fig. 6 Fig. 7 4.2.7. After finishing mounting the counterweights, put down the guard and press ， to perform balancing spin again, if comes out 00 00，means balancing succeed. (Fig.8) Fig. 8 4.3．ALU－S1 mode This mode is used for special rim, if ALU1/ALU2 can not be used, you should choose ALUS mode. Input aI, aE, d value Set “aI”: pull gauge out let the gauge head touch the position of FI for 4 seconds, may press...
  • Page 18 Fig. 9 Put down the guard and press to perform a measuring spin. 4.3.1. 6o’clock position to add weight Press , until the right LED lit up full, add weight on 6o’clock position (Fig.10) Press , until the left LED lit up full, add weight on 6 o’clock position (Fig.11) Fig.
  • Page 19 Note: Only ALU-S mode can use this function. And Operator must be experienced. When the result is displayed in ALU-S mode, press the key, select , and then press Through the input wheel number, then press Keep the next spock( either direction is ok) on the position of 12 o’clock, press Press key until the outer imbalance SP1 indicator...
  • Page 20 Put down safe guard and press ，after spin stop SP succeed 5.Machine Setting and Self-calibration Select the , press key to enter the program. There are 11 main menus, with keys, for selection, exit 5.1Self diagnosis press Press...
  • Page 21 Order Function Function normal Position pick up board POS changes in 0-127 Pressure sensor Use hand to press main shaft, 4X-4X 6X-6X changes Pressure sensor Use hand to press main shaft, 4X-4X 6X-6X changes Width potentiometer turn ruler to another direction, data changes left window data is 327-340, turn ruler to another direction, data changes Diameter potentiometer...
  • Page 22 Turn the scale,let it on the main shaft, operation＞ press pull gauge to position “0” and hold, press operation＞ pull gauge to position “15” and hold, operation＞ press operation＞ Calibration finished 5.5. Radar Calibration of width gauge (No tyres need to be installed) press Press omes＞...
  • Page 23 Width gauge calibration finished 5.5.1 width compensation Tire installation required note (known tire width) A value must be entered explain＞ We're aiming the radar at the tires explain＞ Press at the same time to modify the known tire width Put down the key to save automatically 5.6.Calibration of diameter gauge(Install a tire) press Press...
  • Page 24 operation＞ Enter diameters by , then press keys to confirm. move gauge to touch the edge of rim and keep still, press keys to operation＞ confirm. operation＞ Calibration finished 5.7 Calibration of laser (If have) press Press operation＞ keys to confirm.
  • Page 25 operation＞ , the laser is aligned operation＞ keys to confirm. operation＞ Calibration finished Self-calibration 5.81 Self-calibration of wheel balancer 5.82 Turn on balancer, install a medium size wheel (14″-18″)which can use clip-on weight, set “a b d” value, then Do the self-calibration whenever you think the balancer is not accurate. The 100g weight must be accurate. Select the , press press...
  • Page 26 Put down safe guard or press start spin, operation＞ after spin stop Open the safe guard and clip a 100 gram weight on the outside 12 o’clock position, put operation＞ down safe guard and press to start spin, after spin stop Open the safe guard and clip a 100 gram weight on the inside 12 o’clock position, put operation＞...

  • Page 27: Errors

    5.11 mm/inch conversion (not saved) Press the key to modify Press 6. Errors Various abnormal conditions can arise during machined operation by the microprocessor, if comes the errors, must stop operation, find the reason and the solution according, if the error persists, consult the supplier. Errors Reasons Solution...

  • Page 28: Opt Function

    1. Power board problem 1.Check or change power board 2. Computer board problem 2.Check or change computer board 1. Program lost 1.Self calibration 2. Computer board problem 2. Check or change computer board 1. No add 100g weight during 1. Add 100g weight self calibration 2.Check or change computer board 2．Computer board problem...

  • Page 29: Spare Parts List And Exploded Drawings

    comes＞ Put down safe guard and press With the help of tire changer, change reference＞ the rim and rubber 180 degree , press Then put down safe guard and press comes＞ Rotate wheel until four indicators lit up (two on both sides, the dark spot reference＞...

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