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Car-O-Liner PNP 90 Instruction Manual

Pneumatic, hydraulic universal riveting tool
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Pneumatic, hydraulic Universal Riveting Tool PNP 90
Instruction manual
(45765, rev 0) 2013-03 EN

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Summary of Contents for Car-O-Liner PNP 90

  • Page 1 Pneumatic, hydraulic Universal Riveting Tool PNP 90 Instruction manual (45765, rev 0) 2013-03 EN...

  • Page 2: Table Of Contents

    3. Designations 1. Operating principles 2. Scope of Supply and Accessories 3. Safety instructions 4. Principles for Handling the Tool Kit PNP 90 UN 2.0 5. Maintenance 6. Warranty 1. Technical Data Pump PNP 90 UN 2.0 2. Technical Data Hydraulic Actuator HP 35 UN 3.

  • Page 3: Information Regarding This Manual

    Car-O-Liner Riveting Tool PNP 90 Information regarding this manual Information Handling Legislation stipulates that workers handling hydraulically- All handling necessary to ensure correct operation is driven riveting tools must be protected. If desired, trai- described in the instruction manual. No work method...

  • Page 4: Designations

    The basic tool kit comprises the pneumo-hydraulic pressure hose and the control lines are connected to intensifier PNP 90 and a hydraulic actuator with hose the pump. package. The kit is completed by an NB 40 rivet clamp and a fully equipped RIVKIT UN 2.0 riveting tool kit.

  • Page 5: Scope Of Supply And Accessories

    47504 2.2.2 45711 2.2.3 45712 Scope of supply complete kit PNP 90 UN 2.0 Accessories (not part of the complete kit) Art.-No. 47504 1x Rivet clamp NB 115, Art.-No. 45711 1x Pressure intensifier PNP 90 1x Rivet clamp NB 230, Art.-No. 45712 1x Hydraulic actuator HP 35 UN 1x Pop rivet adaptor RIVPULL 2.0**...

  • Page 6: Safety Instructions

    Car-O-Liner Riveting Tool PNP 90 Safety instructions The hydraulic tool kit is strictly approved only Protective gloves and a face mask must strictly for the purposes intended by the manufacturer. be worn for all applications of the equipment, because metallic parts can break up and fly Only genuine accessories may be used.

  • Page 7: Principles For Handling The Tool Kit Pnp 90 Un

    Incorrectly set air pressure could cause equipment damage or physical injury! Declaration of Conformity Riveting tool PNP 90 UN 2.0 has been tested Max. air pressure and manufactured in accordance with European Make sure that the maximum permissible ope- guidelines.

  • Page 8: Maintenance

    Car-O-Liner Riveting Tool PNP 90 Maintenance tool‘s hydraulic system, pneumatic Oil that is not properly disposed of could control sys tems, hoses couplings harm the environment. must all be kept free of dirt and other contamination. Foreign bodies in the hy-...

  • Page 9: Warranty

    Car-O-Liner Riveting Tool PNP 90 Warranty Stamping and riveting tools come with a 12-month warranty against material and manufacturing defects. This does not cover wearing parts (rivet mandrels, rivet dies, spacing bolts and spacing sleeves) or hydraulic oil. The warranty period begins on the date of delivery, as specified on the invoice or de- livery note.

  • Page 10: Technical Data Pump Pnp 90 Un

    Car-O-Liner Riveting Tool PNP 90 Technical Data Pump PNP 90 UN 2.0 3.1.1 3.1.2 Pump PNP 90 UN 2.0 3.1.3 Length 330 mm Width 230 mm Height (incl handle) 213 mm Weight 8 kg Max. input pressure 6 bar Max. operating pressure...

  • Page 11: Technical Data Riveting Tool Kit Rivkit Un

    Car-O-Liner Riveting Tool PNP 90 Technical Data Riveting Tool Kit RIVKIT UN 2.0 3.3.1 45709 Riveting Tool Kit RIVKIT UN 2.0 Kit number Item/Description/Article number Item/Description/Article number Kit: 45714 A Setting head, 3 mm rivet B Closing head, 3 mm rivet...

  • Page 12: Technical Data Rivet Clamp

    Car-O-Liner Riveting Tool PNP 90 Technical Data Rivet Clamp 3.4.1 3.4.2 Rivet clamp NB 40 3.4.3 3.4.4 3.4.5 Rivet clamp NB 115 3.4.6 45765, EN - rev 0, 2013-03...
  • Page 13 Car-O-Liner Riveting Tool PNP 90 3.4.7 3.4.8 364.1 44.5 44.5 364.1 364.1 44.5 Rivet clamp NB 230 3.4.9 Technical data Rivet clamp NB 40 Rivet clamp NB 115 Rivet clamp NB 230 Article number 45708 45711 45712 Length* 106 mm 213 mm 364.1 mm...

  • Page 14: Startup

    Car-O-Liner Riveting Tool PNP 90 Startup 4.1.1 4.1.2 G1/4“ 4.1.3 4.1.4 R1/4“ The equipment is supplied from the factory without a compressed air connection. The pressure regulator has a G1/4“ (internal thread) connection thread. 4.1.1/4.1.2 The pressure regulator is supplied with a closing cap fit- ted.

  • Page 15: Riveting Tool Preparation And Connection Of The Hydraulic Actuator

    Car-O-Liner Riveting Tool PNP 90 Riveting Tool Preparation and Connection of the Hydraulic Actuator 4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 4.2.5 Connect the pneumatic hoses. Make sure that the black hose is attached to the marked coupling. Before using the equipment, check the condition of the hydraulic actuator with add-on component and hoses.
  • Page 16 Car-O-Liner Riveting Tool PNP 90 Riveting Tool Preparation and Connection of the Hydraulic Actuator 4.2.7 4.2.8 max. 6 bar / 87 psi 4.2.7 Connect compressed air to the pressure regulating valve and set the pressure. 4.2.8 Never use pressure over the permitted va- lue of 6 bar or 87 psi.

  • Page 17: Safe Set-Up And Positioning Of Equipment

    Car-O-Liner Riveting Tool PNP 90 Safe Set-Up and Positioning of Equipment 4.3.1 Ensure that the high-pressure pump is 4.3.2 always placed on a non-slip surface and that the hoses are routed in a way that prevents them from getting damaged or pinched off.

  • Page 18: Connecting The Tool To The Hydraulic Actuator

    Car-O-Liner Riveting Tool PNP 90 Connecting the Tool to the Hydraulic Actuator 4.4.1 4.4.2 4.4.1/4.4.2 4.4.3 4.4.4 Select tool and prepare locking pins. The tool is carefully pushed onto the mounting adapter by the mounting hole. The indexing pin in the mounting adaptor must engage in the corresponding slots in the mounting hole.

  • Page 19: Riveting Tool Kit Rivkit Un 2.0 - Fitting And Intended Use

    Car-O-Liner Riveting Tool PNP 90 Riveting Tool Kit RIVKIT UN 2.0 – Fitting and Intended Use 4.5.1 4.5.2 Three rivet clamps are currently available for use 4.5.3 with the RIVKIT UN 2.0 riveting tool kit: Rivet clamp Art. No. Opening depth...

  • Page 20: Pressing Out Rivets

    Car-O-Liner Riveting Tool PNP 90 Pressing out Rivets Kit 45718: 5.1.1 5.1.2 01-00000788 5.1.3 01-00000784 5.1.4 5.1.5 5.1.6 Old or defective rivets often need to be removed from the sheet metal structure when repairing body panels. 5.1.1 – 5.1.6 To avoid having to drill out these rivets, the olds rivet can be pressed out of the sheet metal structure using the extraction mandrel art.

  • Page 21: Punching And Calibration Of Holes For Flow Form Rivets

    Car-O-Liner Riveting Tool PNP 90 Punching and Calibration of Holes for Flow Form Rivets 5.2.3 Kit 45717: 5.2.1 01-00000922 5.2.2 01-00000923 5.2.1 – 5.2.5 5.2.4 There is no need to drill holes in sheet joints when using flow form rivets. Punch art. no. 01-00000922 and punch die art.

  • Page 22: Setting Of Flow Form Rivets

    Car-O-Liner Riveting Tool PNP 90 Setting of Flow Form Rivets Kit 45716: 5.3.3 5.3.1 01-00000917 5.3.2 01-00000918 5.3.4 5.3.5 5.3.1, 5.3.2 5.3.6 The flow form rivets are installed using the setting head art. no. 01-00000917 and corresponding closing head art.

  • Page 23: Installation Of Semi-Tubular Punch Rivets

    Car-O-Liner Riveting Tool PNP 90 Installation of Semi-Tubular Punch Rivets Kit 45714: Kit 45715: 5.4.1 BGR-TKR-00000244 5.4.2 01-00000707 5.4.3 BGR-TKR-00000245 5.4.4 01-00000706 Ø 3 mm Ø 3 mm Ø 5 mm Ø 5 mm 5.4.5 5.4.6 5.4.1 – 5.4.4 5.4.7...

  • Page 24: Checking Riveting Results

    Car-O-Liner Riveting Tool PNP 90 Checking Riveting Results 5.5.1 – 5.5.3 5.5.1 5.5.2 The results must be checked after the riveting operation. If the installed rivet does not meet quality requirements, the reason for the fault must be determined. If the quality of the installed rivet is acceptable, the work process can be repeated.

  • Page 25: Completing An Operation And Riveting Tool Storage

    Car-O-Liner Riveting Tool PNP 90 Completing an Operation and Riveting Tool Storage 5.7.1 5.7.1 Always disconnect the compressed air supply from the pump after riveting and during work interruptions. 5.7.2 Then disconnect the control hoses and seal the openings. Make sure that the disconnected hoses never make contact with the dirty floor or the ground.

  • Page 26: Hydraulic Pump Maintenance

    Car-O-Liner Riveting Tool PNP 90 Hydraulic pump maintenance 6.1.1 6.1.2 6.1.3 6.1.4 45765, EN - rev 0, 2013-03...
  • Page 27 Car-O-Liner Riveting Tool PNP 90 6.1.6 6.1.5 280 ccm/9,86 fl oz 6.1.2 – 6.1.4 Draining oil 6.1.7 Undo the sealing plug on the top of the pump and let the used hydraulic fluid flow into a suitable container. 6.1.5, 6.1.6 Filling oil Fill with fresh oil that complies with the specifications.
  • Page 28 Car-O-Liner Riveting Tool PNP 90 45765, EN - rev 0, 2013-03...

  • Page 29: Replacement Part List

    Car-O-Liner Riveting Tool PNP 90 Replacement Part List Pos.-No. Art.-No. Title 45705 PNP 90 pressure intensifier (pump) 45706 Hydraulic actuator HP 35 UN 45707 Ball lock pin 45708 Rivet clamp NB 40 45711 Rivet clamp NB 115 (including toolbox) 45712 Rivet clamp NB 230 (including toolbox) (composed of pos.

  • Page 30: Troubleshooting

    Car-O-Liner Riveting Tool PNP 90 Troubleshooting Problem Cause Remedy Page No air connected Connect compressed air Control lines not connected or Connect control lines correctly and make sure incorrectly connected they are properly seated Insufficient air pressure Check air supply...

  • Page 31: Declaration Of Conformity

    Car-O-Liner Riveting Tool PNP 90 Declaration of Conformity ORIGINAL EC DECLARATION OF CONFORMITY CAR-O-LINER AB Box 7 SE-736 21 KUNGSÖR SWEDEN herewith declare under the sole responsibility that the product: Type of equipment: Pneumatic/hydraulic stamping and riveting tool Model PNP 90 UN 2.0...
  • Page 32 Alignment Processes to the Automotive Industry, including Technical Development, Training and Service. Over 40 000 Car-O-Liner Collision Repair Systems are in use worldwide. Car-O-Liner runs operations of its own in Scandinavia, USA, UK, France, Germany, Thailand and China and sells through local distributors in more than 60 countries.

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