Summary of Contents for TVH TotalSource TRP0035
- Page 1 Original operating manual Operating Manual MANUAL PALLET TRUCK TRP0035 12/2023 – V01...
- Page 2 TVH Parts NV. Printing errors reserved. Photographs and illustrations are included for reference purposes only.
- Page 3 Manuál vo vašom jazyku môžete nájst v priloženom vysvietenom riadku. SL Slovenian Ta priročnik najdete v svojem jeziku preko spodnje povezave. SV Swedish Du kan hitta denna manual på ditt språk via länken nedan. TR Turkish Bu kılavuzu aşağıdaki bağlantıdan kendi dilinizde bulabilirsiniz. www.tvh.com/TRP0035_RV01 3/32...
- Page 4 Thank you for using our product. For your safety and to ensure a correct operation, we would like to bring to your attention some aspects of this manual: • This booklet supplies useful instructions for the correct operation and maintenance of the product.
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Page 5: Table Of Contents
Table of contents Introduction ......................Description . -
Page 6: Introduction
Introduction This manual contains all the necessary information on the installation and operation of the manual pallet truck. Some of the maintenance operations should only be carried out by professional technicians. If you require this information and the maintenance steps, please contact your dealer. Also included in this manual are a number of safety instructions to create a safe working environment. - Page 7 This pallet truck may be unsafe if adequate maintenance is neglected. Therefore, adequate maintenance facilities, trained personnel and procedures should be provided. Maintenance and inspection shall be performed in conformity with the following practices: 1. A scheduled planned maintenance, lubrication and inspection system should be followed (see maintenance instructions in chapter 7).
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Page 8: Description
Description 2.1. TECHNICAL DATA Always check the type plate for the correct information. Model TRP0035 Load capacity (kg) 3000 Material of the pump Galvanised steel (cast) Total length (L2) (mm) 1550 Length of the forks (L1) (mm) 1150 Width across the forks (W1/W3) (mm) Minimum height (H1) (mm) Lifting height (H2) (mm) Material of the steering wheels... -
Page 9: Main Components Of The Product
Year of manufacturing xxxx Length of the forks Manufactured outside the EU for: Width across the forks TVH PARTS NV Brabantstraat 15 • 8790 Waregem • Belgium Wheel material (fork wheels/steering wheels) Year of manufacturing 10 CE logo 9/32... -
Page 10: Safety Instructions
Safety instructions 3.1. EXPLANATION OF THE SAFETY DECALS If the decals are damaged or missing, please replace them. N° Decal Explanation Reference Read the manual before use 138TA3912 Foot crushing hazard, wear safety shoes 166TA2313 2. Do not use on a slope 3. -
Page 11: General Safety Instructions
In the event that equipment, procedures, work methods or working techniques are used that are not specifically advised by the TVH company, it is necessary to make sure that there is no danger to the operator or other people. -
Page 12: Transport And Storage
Transport and storage 4.1. PARKING THE PALLET TRUCK Park the pallet truck securely in a dry and frost-free environment. Do not park on an inclined surface. Always completely lower the forks. If the pallet truck is parked for longer than a month, lubricate the necessary parts, follow the instructions in chapter 7. Safely park the pallet truck by following these steps: 1. -
Page 13: Assembly And Installation
Assembly and installation 5.1. PACKING LIST Description Amount Reference Handle with chain 144TA6476 Axle 144TA6459 Elastic pin/split pin 144TA6460 Frame Contact your dealer Operating manual 168TA8354 Spare parts list 5.2. SAFETY INSTRUCTIONS FOR ASSEMBLY AND INSTALLATION OF THE PRODUCT • Wear safety gloves and safety shoes when assembling the pallet truck. •... - Page 14 3. Insert the axle in the pump through the holes in the pump and through the holes of the lever from right to left. 4. Now secure the axle with the elastic pin. 5. Remove the safety bar on the pump. 6.
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Page 15: Assembly Of The Foot Brake (Option)
5.5. ASSEMBLY OF THE FOOT BRAKE (OPTION) 1. Disassemble the wheel, see annex 4. 2. Drive outt the spring pin. 3. Slide the wheel axle out of the pump. 4. Slide the foot brake onto the pump and secure it with the supplied screw. 5. -
Page 16: Operation
Operation 6.1. SAFETY INSTRUCTIONS FOR OPERATING THE PRODUCT • A damaged or malfunctioning machine must never be used. If damage or malfunctions are discovered during daily inspection or function tests, the machine must be tagged and removed from service. • The operator may not wear any loose objects, such as necklaces, rings, scarves … as they may become entangled in the machine and thus cause harm to the operator. - Page 17 2. Loading and unloading the pallet truck: 1. Position and level the forks so that they are in line with the pallet inlets. 2. Slowly insert the forks into the inlets until the pallet hits the back of the forks. 3.
- Page 18 7. Move the goods into the storage space. 8. Unload the pallet truck by bringing the forks to their lowest position. 9. Pull back the pallet truck, the pallet is now in the desired space. 10. If the job is finished, safely store the pallet truck (see chapter 4).
- Page 19 3. Adjustments of the operating lever Adjustment of neutral position: 1. Place the operating lever in the normal position. 2. Push the tiller handle to the lowest position. 3. Regulate the adjusting nut and screw on the linkage so that, when the tiller handle is pumped, the forks neither raise nor lower.
- Page 20 4. Loading and unloading the all-terrain pallet truck 1. Position and level the forks so that they are in line with the pallet inlets. 2. Adjust the position of the forks to the correct width of the inlets. 3. Slowly insert the forks into the inlets until the pallet hits the back of the forks. A pallet fits between the legs of the all-terrain pallet truck.
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Page 21: Maintenance
Maintenance 7.1. SAFETY INSTRUCTIONS FOR THE MAINTENANCE OF THE PALLET TRUCK • No modifications or alterations which could affect capacity, stability or safety requirements of the pallet truck, but not limited to these examples, shall be made without the prior written approval of the original manufacturer, its authorised representative, or a successor thereof. - Page 22 2. Daily maintenance check A daily maintenance check of the pallet truck can limit wear to a minimum: • Check the wheels and axles for blockages. Remove the blockages if possible. • Check the wheels for wear, cracks, flat spots or broken bearings. If you find anything, replace the wheels.
- Page 23 Type oil Reference Hydraulic oil SH32 for food industry 165TA7513 Changing the oil can only be done by a qualified service technician and according to the manufacturer’s instructions. 4. Check oil level Draining the oil: 1. Lower the forks to the bottom position. 2.
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Page 24: Troubleshooting
Troubleshooting N° Problem Cause Action The forks can’t be The level of hydraulic oil is too low Add hydraulic oil, see chapter 7 raised up to the maximum height The forks can’t be The level of hydraulic oil is too low Add hydraulic oil, see chapter 7 raised The oil contains impurities (for example... -
Page 25: Final Decommissioning And Disposal
Final decommissioning and disposal Final, proper decommissioning or disposal of the product must be performed in accordance with the regulations of the country in which the product is used. In particular, regulations governing the disposal of batteries, fuels and electronic and electrical systems must be observed. -
Page 26: Annexes
Annexes 10.1. CE CERTIFICATE 26/32... - Page 27 27/32...
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Page 28: 10.2. Hydraulic Diagram
10.2. HYDRAULIC DIAGRAM 28/32... -
Page 29: 10.3. Spare Parts List
10.3. SPARE PARTS LIST The spare parts list is delivered together with this manual in the package. If it wasn’t included in your package, check the packing list in chapter 5 to order a new spare parts list. 10.4. REPLACEMENT OF THE WHEELS 1. - Page 30 2. Replacement of the steering wheels Required material: • New snap ring • Snap ring pliers • New steering wheels • Hammer • Mandrel The bearings are lubricated by default when they are delivered, but it never hurts to lubricate them again. Check this before replacing the wheels. 1.
- Page 31 Notes ..............................
- Page 32 Your distributor: Manufactured outside the EU for: TVH Parts NV Brabantstraat 15 • 8790 Waregem • Belgium T +32 56 43 42 11 • F +32 56 43 44 88 info@tvh.com • www.tvh.com...
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