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Summary of Contents for MVP Catalyst PCP-1000-C-3J
- Page 1 PCP Catalyst Pump Component Manual This manual is applicable to the following models: PCP-1000-C-3J PCP-1000-RV PCP-1000-RV-INT PCP-1000-TMA PCP-2000-C-3J PCP-2000-RV PCP-2000-RV-INT PCP-2000-RV-PR Rev. May 2019...
- Page 2 1862 Ives Ave, Kent, WA 98032 · USA · Tel (253) 854-2660 · Fax (253) 854-1666 E-mail: info@mvpind.com For a list of international distributors, visit our website at : www.mvpind.com/mvp-international Use of this product confirms that Magnum Venus Products, Inc.’s standard terms and conditions of sale apply. Page | 2...
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Page 3: Table Of Contents
PCP Catalyst Pump Manual Table of Contents Section Page Table of Contents Safety & Warning Information Introduction Removing Pump from System Disassembling Pump Reassembling Pump Parts Drawings Page | 3... -
Page 4: Safety & Warning Information
MVP assumes no responsibility for loss, damage, expense or claims for bodily injury or property damage, direct or consequential, arising from the use of such chemical components. - Page 5 PCP Catalyst Pump Manual Safety Precautions Avoid skin contact and inhalation of all chemicals. Review Material Safety Data Sheet (MSDS) to promote the safe handling of chemicals in use. Restrict the use of all chemicals to designated areas with good ventilation. ...
- Page 6 An improperly loaded drum may lead to an imbalance, causing a unit to tip over Personal Protective Equipment (PPE) MVP recommends the use of personal safety equipment with all products in our catalog. Wear safety goggles, hearing protection, a respirator, and chemical resistant gloves.
- Page 7 PCP Catalyst Pump Manual Symbol Definitions Indicates the risk of Indicates the risk of contact with chemicals contact with voltage / that are hazardous, which amperage that may lead may lead to injury or to serious injury or death death. Indicates that the Indicates the risk of materials being used are...
- Page 8 PCP Catalyst Pump Manual Polymer Matrix Materials: Advanced Composites Potential health hazards associated with the use of advanced composites can be controlled through the implementation of an effective industrial hygiene and safety program. https://www.osha.gov/dts/osta/otm/otm_iii/otm_iii_1.html#t iii:1_1 Resins Composite Component Organ System Target Known (Possible) Health Effect (Possible Target) Contact and allergic dermatitis,...
- Page 9 PCP Catalyst Pump Manual Catalyst - Methyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial channels. The safe handling of the “unstable (reactive)” chemicals presents a definite challenge to the plastics industry. The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its storage, transportation, handling, processing and disposal.
- Page 10 PCP Catalyst Pump Manual Never add MEKP to anything that is hot, since explosive decomposition may result. Avoid contact with skin, eyes, and clothing. Protective equipment should be worn at all times. During clean-up of spilled MEKP, personal safety equipment, gloves, and eye protection must be worn.
- Page 11 PCP Catalyst Pump Manual The reaction is unpredictable. Prior use of an HHC solvent without incident (corrosion or explosion) does NOT mean that such use is safe. These solvents can be dangerous alone (as a clean-up or flushing agent) or when used as a component or a coating material. There is no known inhibitor that is effective under all circumstances.
- Page 12 PCP Catalyst Pump Manual Catalyst Diluents Magnum Venus Products spray-up and gel-coat systems currently produced are designed so that catalyst diluents are not required. Magnum Venus Products therefore recommends that diluents not be used to avoid possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents.
- Page 13 PCP Catalyst Pump Manual Toxicity of Chemicals Magnum Venus Products recommends that you consult OSHA Sections 1910.94, 1910.106, 1910.107 and NFPA No.33, Chapter 14, and NFPA No.91. Contact your chemical supplier(s) and determine the toxicity of the various chemicals used as well as the best methods to prevent injury, irritation and danger to personnel.
- Page 14 PCP Catalyst Pump Manual Precautions include: 1. Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes, or if swallowed.
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Page 15: Introduction
“Recommended Practice on Static Electrical”. Refer especially to section 7-7 titled “Spray Application of Flammable and Combustible Materials”. Introduction This manual provides information for the operation, maintenance, and simple repair of the MVP PCP Catalyst Pump. The following procedures are included: ... -
Page 16: Removing Pump From System
PCP Catalyst Pump Manual Straight Scribe Seal Kit for Your Pump Note If you are flushing the complete catalyst system before working on the pump, use only distilled water to flush. Completely disassemble and inspect the catalyst pump at least every six months. Replace the stainless steel balls, O-rings, springs, piston seal, and packing assembly each time you disassemble the pump. -
Page 17: Disassembling Pump
PCP Catalyst Pump Manual Disassembling Pump Remove Outlet Body from Inlet Body 1. Place the pump into a smooth-jawed vise, clamping on the flat edges of the inlet body. 2. Use two opposing wrenches to loosen the lock nut above the inlet body, then unscrew the outlet body from the inlet body. - Page 18 12. Roll the piston rod on a flat surface to make sure it is not bent. Note If the piston rod is bent, it must be replaced. Use only genuine MVP replacement parts. Using unauthorized parts may lead to equipment damage or personal injury. Disassemble Outlet Check Valve Note Not all systems will have this outlet check valve installed;...
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Page 19: Reassembling Pump
PCP Catalyst Pump Manual 19. If your system does not have the inlet check valve installed, skip to step 32. 20. Remove the check valve from the inlet body. 21. Remove and discard the O-ring from the check valve. 22. Remove the inlet tube fitting from the check valve. 23. - Page 20 PCP Catalyst Pump Manual Assemble Outlet Body 5. Install the piston seal onto the piston body, making sure the spring in the piston seal faces toward the piston body (top of the pump). 6. Install the piston guide onto the piston body just below the piston seal. 7.
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Page 21: Parts Drawings
PCP Catalyst Pump Manual 23. Screw the outlet body into the inlet body until it makes contact, then unscrew the outlet body part of a turn so that the inlet and outlet ports are offset one flat on hex. 24. Tighten the lock nut to the outlet body. Connect Catalyst Pump Assembly Note If you are servicing other parts of the pumping system, do not connect the... - Page 22 PCP Catalyst Pump Manual Page | 22...
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- Page 40 642 Barbrow Ln, Knoxville, TN 37932 · USA · Tel: (865) 684-4416 ECHNOLOGY ENTER AND ANUFACTURING 1862 Ives Ave, Kent, WA 98032 · USA · Tel (253) 854-2660 · Fax (253) 854-1666 E-mail: info@mvpind.com For a list of international distributors, visit our website at : www.mvpind.com/mvp-international Page | 40...
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