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Manual Battery Simulator N83524
Offizieller Partner von NGI: Service und Vertrieb direkt durch ET System electronic GmbH.
Official partner of NGI: Service and sales directly through ET System electronic GmbH.
ET System electronic GmbH
www.et-system.de
© ET System electronic GmbH, Änderungen ohne Vorankündigung, Irrtümer und Änderungen vorbehalten
© ET System electronic GmbH, Subject to modification without notice, errors and omissions exepted
Hauptstraße 119 – 121
D – 68804 Altlußheim
N83524 Series
Multi-channel Dual-quadrant
Battery Simulator
Vertrieb Kontakt: Tel.: +49 (0)6205 / 394 80
ales contact:
info@et-system.de
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Table of Contents
Related Manuals for Et system N83524 Series
Summary of Contents for Et system N83524 Series
- Page 1 Vertrieb Kontakt: Tel.: +49 (0)6205 / 394 80 www.et-system.de D – 68804 Altlußheim ales contact: info@et-system.de © ET System electronic GmbH, Änderungen ohne Vorankündigung, Irrtümer und Änderungen vorbehalten © ET System electronic GmbH, Subject to modification without notice, errors and omissions exepted...
- Page 2 Copyright Statement Hunan Next Generation Instrumental T&C Tech. Co., Ltd. (NGI for short) Without the prior permission and written consent of NGI, no content in this manual may be reproduced in any form (including electronic storage and retrieval or translation into a foreign language). NGI shall not be liable for errors or for incidental or consequential damages in connection with the provision, use or application of this manual and any information contained herein.
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Page 3: Table Of Contents
Contents 1 PREFACE ............................1 2 SAFETY INSTRUCTIONS ........................2 2.1 Safety Symbols ........................2 2.2 Safety Precautions ....................... 2 3 INSPECTION & INSTALLATION ......................3 3.1 Inspection ..........................3 3.2 Connection to Power Cord ....................3 3.3 Precaution ..........................4 3.4 Wiring ...........................6 3.4.1 Regular Wiring ...................... - Page 4 5.2.1 Parameter Setting ....................28 5.2.2 Operation Example ....................29 5.3 Charge ..........................30 5.3.1 Parameter Setting ....................31 5.3.2 Operation Example ....................32 5.4 Battery ..........................33 5.4.1 Parameter Setting ....................34 5.4.2 Operation Example ....................36 5.5 SOC Edit ..........................37 5.5.1 Parameter Setting ....................38 5.5.2 Operation Example ....................40 5.6 SOC Test ..........................
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Page 5: Preface
1 Preface Dear Customers First of all, we greatly appreciate your choice of N83524 series Multi-channel Dual-quadrant Battery Simulator (N83524 for short). We are also honored to introduce our company, Hunan Next Generation Instrumental T&C Tech. Co., Ltd.( NGI for short). -
Page 6: Safety Instructions
2 Safety Instructions In the operation and maintenance of the instrument, please strictly comply with the following safety instructions. Any performance regardless of attentions or specific warnings in other chapters of the manual may impair the protective functions provided by the instrument. NGI shall not be liable for the results caused by the neglect of those instructions. -
Page 7: Inspection & Installation
3 Inspection & Installation 3.1 Inspection After receiving N83524, please check the instrument according to the following steps: 1. Check whether the instrument is damaged during transportation. If any severe damage to the package, please contact our authorized distributor or NGI. 2. -
Page 8: Precaution
3.3 Precaution Warnings 1. Before connecting the power cord, please make sure that the power supply voltage matches the rated power supply voltage of this instrument. 2. To prevent electric shock and fire, use the power cord supplied by us. 3. - Page 9 Warnings To ensure operator safety, disconnect power to the instrument before replacing the fuse.
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Page 10: Wiring
3.4 Wiring 3.4.1 Regular Wiring D UT Figure 1 Regular wiring 3.4.2 Optional Wiring Figure 2 Optional wiring... -
Page 11: Bms Wiring
3.4.3 BMS Wiring Figure 3 BMS wiring 3.5 Remote Sense... - Page 12 The N83524 can be connected to a computer via a network cable. Before powering on the computer, make sure that the wires are correctly connected and that the communication settings are correct.The N83524 series battery simulator can also be controlled by multiple units at the same time.
- Page 13 Figure 5 Remote Sense...
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Page 14: Product
4 Product 4.1 Brief Introduction N83524 is a programmable battery simulator with low-power, multi-channel and high-accuracy. By adopting dual-quadrant design, the current can be charged and discharged, which can satisfy the needs of BMS test and consumer electronics ATE test. Its voltage accuracy is up to 0.6mV, supporting μA-level current measurement, standalone up to 24 channels. -
Page 15: Dimension
4.2 Dimension 4.2.1 Regular Dimension N83524 Series dimension: 132.5mm(H)*482.0mm(W)*559.0mm(D) Figure 6 Front Panel Dimension(mm) Figure 7 Side Dimension(mm) -
Page 16: Optional Dimension
Figure 8 Rear Panel Dimension(mm) 4.2.2 Optional Dimension N83524+NB108-2 Series Dimension： 132.5mm(H)*482.0mm(W)559.0mm(D)+166.9mm(D) Figure 9 Front Panel Dimension(mm) - Page 17 Figure 10 Rear Panel Dimension(mm) Figure 11 Side Dimension(mm) 4.2.2.1 NB108-2 Dimension Figure 12 Front Panel Dimension(mm)
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Page 18: Optional Accessory Installation(Nb108-2)
Figure 13 Rear Panel Dimension(mm) Figure 14 Side Dimension(mm) 4.3 Optional Accessory Installation(NB108-2) The installation method of optional accessory can be carried out according to the following steps. 1. Turn off the AC input power and remove the power cord. 2. - Page 19 Figure 16 Wiring Harness Connection 5. Fix NB108-2 to the bracket and the hole bar on rear panel of N83524 with screws. Figure 17 Fixing NB108-2 Figure 18 Installation Completed Warnings To ensure the safety of the operator, please disconnect the input power of the instrument before installing the accessory.
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Page 20: Front Panel Introduction
4.4 Front Panel Introduction Figure 19 Front Panel Table 3 Number Name Function Power switch Power control Screen Displaying data Buttons Operation mode and parameter setting Device model Displaying model number Air outlet Exhaust outlet, cooling 4.4.1 Button & Knob Users can control N83524 via button and knob. -
Page 21: Function Button
Table 4 Number Name Function buttons Numeric buttons Knob 4.4.2 Function Button Figure 21 Function Button Table 5 Button Function To enter Source mode Source To enter all channels readback interface All CH Channel switch S O C E dit To enter battery simulation /SOC Edit Battery S E Q E dit... -
Page 22: Numeric Button
4.4.3 Numeric Button ENTRY Ent er On/Of f Figure 22 Numeric Button Table 6 Button Function Digit input ， To delete 1. To shift or select the required item in menu 2. To control the cursor scrolling when setting parameter To enter the required item, confirm the input, exit from setting or remote operation E nter... -
Page 23: Rear Panel Introduction
ELECTRONIC SOLUTION PROVIDER FOR INTELLIGENT MANUFACTURING Table 7 Knob Function By rotating: to select the required item, adjust the parameter By pressing: to enter the edit interface, confirm the input 4.5 Rear Panel Introduction 4.5.1 Regular Figure 24 Rear Panel Table 8 Number Name... -
Page 24: Optional
4.5.2 Optional Figure 25 Rear Panel Table 9 Number Name Function Air outlet Exhaust outlet, cooling Channel interface (regular) Channel output (regular) Fault simulation control terminal Control power supply and relay CAN interface For remote control 120Ω resistance Settable resistance,default as off RS232 interface For remote control LAN port... -
Page 25: Channel Interface (Optional)
output mode to compensate the wire voltage drop. Table 10 Pin Definition Symbol Definition Four-wire system output + Four-wire system sense + Four-wire system sense - Four-wire system output - Notes The maximum limit of the output/input voltage between the channel interface (+) and (-) is the rated voltage. -
Page 26: Rs232 Interface
CH1+ Four-wire system output + Four-wire system sense + Four-wire system sense - CH1- Four-wire system output - Notes The maximum limit of the output/input voltage between the channel interface (+) and (-) is the rated voltage*1.2. The maximum limit of the output/input current between the channel interface (+) and (-) is the rated current. -
Page 27: Lan Port
Table 13 RS232 Pin Definition Definition RXD, receive data TXD, transmit data GND, ground 4.5.6 LAN Port There are two LAN ports at N83524 rear panel. Users can choose either LAN port to connect N83524 with computer by an Ethernet cable. The double LAN design offers feasibility of one computer controlling multiple devices. -
Page 28: Can Interface
Notes N83524 is equipped with three communication interfaces, RS232, LAN and CAN. Users can choose any one to communicate with the computer. 4.5.7 CAN Interface N83524 is equipped with a CAN bus interface. Figure 30 RS232 Interface Table 14 CAN Pin Definition Definition CAN1H Dominant level... -
Page 29: Default Communication Parameter
ELECTRONIC SOLUTION PROVIDER FOR INTELLIGENT MANUFACTURING 4.5.8 Default Communication Parameter Table 15 Parameter N83524 Series Default Value Default IP Address 192.168.0.123 Default Baud Rate 115200 5 Operation After the device is switched on, it will enter Source mode directly. Users can enter menu by pressing [Menu]. -
Page 30: Interface
ELECTRONIC SOLUTION PROVIDER FOR INTELLIGENT MANUFACTURING Figure 32 Menu This chapter mainly describes the following functions of N83524. Source Charge Battery SOC Edit SOC Test SEQ Edit SEQ Test Graph All CH ... -
Page 31: Source Mode
② ④ ③ Figure 33 Interface Introduction Table 16 Number Instruction Specification Readback area, including voltage, current, power, capacity, temperature. Please press [Shift] first, release the button and then press ◄► to switch the parameters. Channel status, including ON/OFF, function mode, OVP/OCP/OPP, etc. Parameter setting area Function mode 5.2 Source Mode... -
Page 32: Parameter Setting
Figure 34 Source Mode Table 17 Parameter Description Channel To select channel number CV Value To set constant voltage value I-Range To select current readback range IN/I-Limit To set input current limit OUT/I-Limit To set output current limit 5.2.1 Parameter Setting ... -
Page 33: Operation Example
Current Range Current range is the current readback range, including three options: high range, low range, and automatic range. When the device is set to automatic range, the readback current range will automatically switch the range according to the actual current value. -
Page 34: Charge
Step 4: Set IN/I-Limit to 1mA and press [Enter]. Step 5: Set OUT/I-Limit to 1mA and press [Enter]. Step 6: Connect a 5kΩ and press [ON/OFF] to enable output. Step 7: The LCD screen shows the data. Figure 35 Source Mode Step 8: After the test completed, press [ON/OFF] to shut off output. -
Page 35: Parameter Setting
Figure 36 Charge Mode Table 18 Parameter Description Channel To select channel number CV Value To set constant voltage value IN/I-Limit To set input current limit OUT/I-Limit To set output current limit R-Set To set resistance value 5.3.1 Parameter Setting ... -
Page 36: Operation Example
Input/Output Current Limit The settable range of IN/I-Limit or OUT/I-Limit is from 0 to rated current. The actual input/output current will not exceed the setting value. CV Value The settable range is from 0 to rated voltage. Simulated Resistance The settable range is from 0mΩ... -
Page 37: Battery
ELECTRONIC SOLUTION PROVIDER FOR INTELLIGENT MANUFACTURING Figure 37 Charge Mode Step 8: After the test completed, press [ON/OFF] to shut off output. 5.4 Battery Methods to enter Battery mode: Method 1: Press [Battery] on the front panel directly. Method 2: Press [Menu]→ Select [Battery] by pressing ◄ ► or rotating the knob→ Press the knob or [Enter]. -
Page 38: Parameter Setting
Table 19 Parameter Description Channel To select channel number I-Range To select current range IN/I-Limit To set input current limit. The range is from 0mA to maximum input current limit. OUT/I-Limit To set output current limit. The range is from 0mA to maximum output current limit. - Page 39 Cycle Mode The options for cycle mode: Single or Continuous. Single: It means it will maintain end voltage after completing the test. Continuous: It means the voltage will be reassigned to start voltage after completing the test. Current End State When the current meets the conditions, it will respond accordingly.
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Page 40: Operation Example
The settable range is from 0mΩ to 99999.9mΩ. Start Voltage, Increment Voltage, End Voltage, Time Interval Start voltage refers to the starting voltage of the device. The voltage increases in time intervals until it reaches the end voltage. Methods to set IN/I-Limit or OUT/I-Limit or I-End or R-Set or V-Start or V-Increment or V-End or Time Interval under Battery mode: Method 1: Press◄►or rotate the knob to select IN/I-Limit or OUT/I-Limit or I-End or R-Set or V-Start or V-Increment or V-End or Time Interval →Press [Enter] or the... -
Page 41: Soc Edit
Step 13: Connect a test object and press [ON/OFF] to enable output. Step 14: The LCD screen shows the data. Figure 39 Battery Simulation Step 15: After the test completed, press [ON/OFF] to shut off output. 5.5 SOC Edit The SOC function simulates battery charging and discharging. During the battery charging and discharging process, the larger the battery capacity is, the higher the battery open circuit voltage and the lower the battery internal resistance are. -
Page 42: Parameter Setting
Figure 40 SOC Edit Table 20 Parameter Description Channel To select channel number File No. To set SOC test file number, range: 1-8 Total Steps To set the total operation steps. Range: 0-200 Step No. To set the specific step number. Range:1-200 To set the initial capacity for the corresponding step number R-Set To set resistance value,range: 0mΩ-99999.9mΩ... - Page 43 Press◄► to select the required channel→ Press [Enter] or the knob to complete selection. Method 3: Rotate the knob to select Channel→ Press [Enter] or the knob on Channel→ Rotate the knob to select the required channel→ Press [Enter] or the knob to complete selection.
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Page 44: Operation Example
OUT/I-Limit →Press numeric buttons to input the value→Press [Enter] or the knob to complete setting. Method 2: Press◄►or rotate the knob to select File No. or Total Steps or Step No. or Q or R-Set or CV Value or IN/I-Limit or OUT/I-Limit →Press [Enter] or the knob on File No. -
Page 45: Soc Test
Figure 41 SOC Edit Note: To exit from SOC Edit, please press [Menu] or the function button required. 5.6 SOC Test After completing SOC Edit, users can enter SOC Test, select the required channel, set the required SOC file number, set initial voltage and turn on the output to run the test steps. -
Page 46: Parameter Setting
Figure 42 SOC Test Table 22 Parameter Description Channel To select channel number File No. To select the required SOC file No. Initial Volt To set start voltage 5.6.1 O-C Volt Displaying the open circuit voltage Initial Q Displaying the starting capacity Present Q Displaying the present capacity Present R... -
Page 47: Operation Example
Methods to set File No. or Initial Volt under SOC Test: Method 1: Press ◄ ► or rotate the knob to select File No. or Initial Volt →Press [Enter] or the knob on File No. or Initial Volt →Press numeric buttons to input the value→Press [Enter] or the knob to complete setting. - Page 48 range 1-10. The maximum steps are 200 steps. Constant voltage value, output current limit, input current limit, resistance value and dwell time can be set for each step. Links can also be made between steps. The corresponding cycle times can be set independently.
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Page 49: Parameter Setting
SEQ File No. To set the sequence test file number. Range: 1-10 Step No. To set the step number for editing. Range: 1-200 OUT/I-Limit To set output current limit. Loop current should be less than OUT/I-Limit. Link Start Step To link to the required step after the present step is completed, range -1 to 200. - Page 50 Step No. After setting the step number, users can set corresponding parameters. Settable range is 1-200. Constant Voltage Settable range is from 0 to rated voltage. Input/Output Current Limit The settable range of IN/I-Limit or OUT/I-Limit is from 0 to rated current. The actual input/output current will not exceed the setting value.
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Page 51: Operation Example
[Enter] or the knob on the required parameter→Press numeric buttons to input the value→Press [Enter] or the knob to complete setting. Method 2: Press ◄ ► or rotate the knob to select the required parameter→Press [Enter] or the knob on the required parameter →Press◄►to move the cursor and rotate the knob to adjust the numeric→Press [Enter] or the knob to complete setting. -
Page 52: Seq Test
5.8 SEQ Test The sequence test mainly determines the step size according to the currently selected running file, and executes sequentially according to the output parameters of each step. The user presses SEQ to enter the "Sequence Test" interface, or selects "Sequence Test"... - Page 53 3.Connect the DUT,press ON/OFF button to enable output. 4.Oberve the reading data on the screen. Figure 47 SEQ Test 5.Press ON/OFF button to disable output after test finished.
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Page 54: Graph
5.9 Graph Users can press Graph or choose Graph from Menu to enter the screen, as shown in Figure 48: Figure 48 Graph The real-time curve diagram of any four channels voltage values can be displayed simultaneously. Operation: Press the "◄►" key or rotate the "knob" to move the cursor to the channel display bar, press the "knob"... -
Page 55: Can Set
5.10 CAN Set The user selects CAN Settings to enter the CAN Settings screen, as shown in Figure Figure 49 CAN Set CAN ID Address Set the CAN ID address of the device (the default value is 1 and the maximum value is 5). -
Page 56: All View
Upload Time The device uploads data once at each interval, and the uploaded data contains voltage, current, and power. 5.11 All View Users can press All CH or choose All View from Menu to enter the screen, as shown in Figure 50: Figure 50 All View In the All view interface, users can view the voltage value, current value, power value... -
Page 57: System
5.12 System The System Settings screen is displayed by pressing Shift+Menu, or by selecting System Settings from the Menu menu. You can set related parameters on the system configuration screen, as shown in Figure 51： Figure 51 System IP Address The default IP address is 192.168.0.123. - Page 58 Network connection This option can set the network connection to UDP/TCP. After the change is complete, the restart takes effect. Channel This option can set the channels，range from CH1 to CH24, All. Functional Type and Setting Rate Functional type includes S/Rate and F/Reset S/Rate: Fast(10ms) /Medi(120ms) /Slow(480ms), Medi defaulted.
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Page 59: Protection
5.13 Protection Users can press the "Menu" button and select "Protection" to enter the interface, the protection parameters can be set in the interface. Figure 52 Protection Channel Please refer to the chapter 5.2.1. OVP If the OVP is triggered, the maximum output voltage will be limited to the protection value, once the OVP is triggered, the output will be shut down immediately and the screen will display the OVP symbol. -
Page 60: Fault Simulation (Optional)
protection value, once the OPP is triggered, the output will be shut down immediately and the screen will display the OPP symbol. 5.14 Fault Simulation (Optional) The N83524 can simulate a variety of battery fault states, including short circuit, negative break, positive break, and opposite polarity. On the Menu menu, choose Fault Simulation to enter the screen, as shown in Figure 53. -
Page 61: About Us
5.15 About Us Users press "Menu" to enter and select "About Us" to enter the interface, press "Shift", it will show the factory SN number and software version information of N83524. Figure 54 About Us... -
Page 62: Maintenance And Self-Inspection
Check whether all the specifications and performances are within the device working range. Check whether the device displays error information. Operate on a replacement device. Calibration Intervals It is suggested that N83524 series should be calibrated once a year. -
Page 63: Main Technical Data
7 Main Technical Data Measurement accuracy is recognized when the temperature is 18℃~28℃ and the relative humidity reaches 80% within one year after calibration. Also, please warm up for half an hour before accuracy measurement. Table 24 Model N83524-06-01 N83524-06-03 N83524-06-05 Current ±1A/CH... - Page 64 Voltage Rise Time (full load) <40μs (10%-90%F.S. Variation Time) Voltage Fall Time (no load) <100μs (90%-10%F.S. Variation Time) Voltage Fall Time (full load) <100μs (90%-10%F.S. Variation Time) Transient Voltage Drop¹ 350mV Transient Recovery Time² <100μs Voltage Rise Time (no load) 100ppm/1000h (10%-90%F.S.
- Page 65 are subject to change without prior notice. When multiple N83524s are used in series, the mains power cannot be disconnected when the device channels are ON, all channels must be OFF before disconnecting the mains power, otherwise the device will be damaged!
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