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GeD Intercept Gen 2.5 User Manual

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Intercept Gen 2.5 Frame Machine
User's Guide
Document Part Number: IM-0100, Rev. A

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  • Page 1 Intercept Gen 2.5 Frame Machine User’s Guide Document Part Number: IM-0100, Rev. A...
  • Page 2 Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 3 Integrated Solutions’ employees or authorized representatives. 9280 Dutton Drive Twinsburg, OH 44087-1967 330.963.5401 Fax: 330.425.8741 Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 4 Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 5: Table Of Contents

    Positioning the Equipment .......................2-3 Electrical Connections ........................2-4 Making the Pneumatic Connections....................2-4 Copyright © GED 1998 - 2016 Contents - 1 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 6 MDI Screen Definitions .........................3-58 Custom Muntins in MDI ........................3-64 2 - Contents Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 7 Setting Clearance of New ULTRA Dies ..................4-60 Precharge Theory and Adjustment....................4-63 Copyright © GED 1998 - 2016 Contents - 3 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 8 Roll Clearance Specifications....................4-128 Pass 7B and 8B Loadrunner to Passline Adjustment .............4-131 Setting Roll Clearances to GED Defaults for ULTRA Stainless / Thinplate Material ....4-133 Pass 7B Side Roll Adjustments for ULTRA Stainless / Thinplate...........4-133 Pass 8 Side Roll Adjustments for ULTRA Stainless..............4-134 Pass 8B Side Roll Adjustments for ULTRA Stainless .............4-134...
  • Page 9 Lubrication Notes ..........................5-1 Maintenance Schedule ........................5-2 Periodic Maintenance Table.......................5-4 Copyright © GED 1998 - 2016 Contents - 5 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 10 LeanNet Writer Setup.........................7-2 Alert Messages .............................7-3 Index ......................Index-1 6 - Contents Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 11: Chapter 1 Overview

    This chapter includes important information about the machine including technical specifications, safety considerations and general theory. Copyright © GED 1998 - 2016 Overview • 1-1 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 12: Technical Specifications

    Air Supply, Intercept Frame Refer to Line Layout drawing. Machine 1-2 • Overview Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 13 • Humidity: Less than 90% non-condensing. Noise Level Less than 85dB(A) at operator console. Copyright © GED 1998 - 2016 Overview • 1-3 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 14: Safety Considerations

    1-4 • Overview Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 15 Copyright © GED 1998 - 2016 Overview • 1-5 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 16 1-6 • Overview Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 17: Lockout/Tagout Points

    Feeder Press Main Pneumatic Disconnects - Lockout/Tagout Valves Copyright © GED 1998 - 2016 Overview • 1-7 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 18: Emergency Stop Switches

    Make sure the surface where the new label will be applied is smooth (no cracks, lumps, pits, or holes). 1-8 • Overview Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 19: Electrical And Functional Overview

    The touch-screen control stations. • Fiber optic amplifiers. • Machine lighting. Copyright © GED 1998 - 2016 Overview • 1-9 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 20: Power Control

    Everything on the touch-screens are visible when the 1-10 • Overview Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 21: Plc

    "Master Start" to be initialized to manually jog the Uncoiler, Feeder Press, Rollformer and Crimper. The B&R PLC is the control center of the Intercept Gen 2.5 Spacer Frame Machine. The PLC accepts data from the PC, and controls the Machine in the "AUTO"...

  • Page 22: Loop Control 1

    Feeder Press to be Jogged in "Manual" mode if the air supply drops 1-12 • Overview Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 23: Loop Control 2, Proximity Switches

    Rollformer changes Copyright © GED 1998 - 2016 Overview • 1-13 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 24: Crimper

    (PRS- 1215) before the Rollformer starts advancing material again. 1-14 • Overview Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 25: Transfer Conveyor

    E-Stop condition are the E-Stop pushbuttons located throughout Copyright © GED 1998 - 2016 Overview • 1-15 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 26: Start

    1-16 • Overview Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 27 Over bent corner results in corner flare Copyright © GED 1998 - 2016 Overview • 1-17 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 28 The machine that applies the sealant to a spacer. Extruder - 1-18 • Overview Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 29 The form of desiccant used in the Intercept spacer. It is a Matrix - mixture of adhesive and powdered desiccant. Copyright © GED 1998 - 2016 Overview • 1-19 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 30 Feeder Press. 1-20 • Overview Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 31 (0.635 cm), the length of the corresponding side of the spacer is 23.75" (60.325 cm) (24.00 - 0.25 = 23.75). Copyright © GED 1998 - 2016 Overview • 1-21 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 32 1-22 • Overview Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 33: Chapter 2 Installation

    GED personnel. Contact GED Customer Service for more information. Copyright © GED 1998 - 2016 Installation • 2-1 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 34: Important Notes

    2-2 • Installation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 35: Positioning The Equipment

    Copyright © GED 1998 - 2016 Installation • 2-3 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 36: Electrical Connections

    Cutoff: 90 psi @ 1 CFM (6.35 bar @ 28 L/m). 2-4 • Installation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 37: Chapter 3 Operation

    Contained in this chapter are the basic operating procedures for the machine. Copyright © GED 1998 - 2016 Operation • 3-1 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 38: Switches And Controls

    Intercept will not advance a spacer until the Extruder is ready to operate 3-2 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 39: Recovering From An Emergency Stop Condition

    4. Press the Master Start button (located on the Main Enclosure and on the touch-screens). Copyright © GED 1998 - 2016 Operation • 3-3 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 40: Main Electrical Cabinet Switches And Controls

    Feed Hold. Instead, you only have to pull out the button to resume machine operation. 3-4 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 41 Main Power Disconnect on Rear of Main Electrical Enclosure Copyright © GED 1998 - 2016 Operation • 3-5 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 42: Touch-Screen Controls

    Avoid contact with sharp objects because they can permanently damage the touch screens. 3-6 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 43: Touch-Screen Main Enclosure Duplicate Controls

    Auto. The basic steps for running production are as follows: Copyright © GED 1998 - 2016 Operation • 3-7 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 44: Touch-Screen Sidebar Controls

    Emergency Stop button to stop the machine quickly in an emergency. 3-8 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 45: Feeder Press Switches And Controls

    Mode Selector Switch is in Auto. Jog works only when the Copyright © GED 1998 - 2016 Operation • 3-9 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 46 A similar message will also appear on the Main HMI screen. 3-10 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 47 This button Toggles the Feeder Press width between locked (engaged) and unlocked (released). When released, Copyright © GED 1998 - 2016 Operation • 3-11 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 48: Rollformer Switches And Controls

    Feeder Press Jog does not appear when the 3-12 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 49 “Preset” value must be set to the width reading that appears when the Copyright © GED 1998 - 2016 Operation • 3-13 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 50: Crimper Controls

    A smaller value causes an earlier crimp. 3-14 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 51: Cutoff Switches And Controls

    Copyright © GED 1998 - 2016 Operation • 3-15 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 52 3-16 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 53: Transfer Conveyor Switches And Controls

    See “E-Stop Switches and Sensors” on page 3-2 for more information on E-stop buttons. Copyright © GED 1998 - 2016 Operation • 3-17 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 54: Power Up And Power Down

    2. Turn OFF the Main Power Disconnect. The UPS will finish shutting down the PC. 3-18 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 55: The Main Screen

    Manual mode and Master Start is enabled: • Punch Test (Feeder Press) Copyright © GED 1998 - 2016 Operation • 3-19 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 56: Pre-Operation Procedures

    Feeder Press FRL gauge pressure: 90 psi (6.35 bar). 3-20 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 57: Material Width Tables

    Material Strip Width and Parting Material Width Copyright © GED 1998 - 2016 Operation • 3-21 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 58 ULTRA SS, Standard Metric ULTRA Blackline SS, and Thinplate 3-22 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 59 (.844) (.500) 1.538 .862 17/32 1.193 .517 (.875) (.531) Copyright © GED 1998 - 2016 Operation • 3-23 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 60 14.0 30.87 13.70 14.5 31.37 14.20 15.0 31.87 14.70 3-24 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 61: Replacing A Coil On The Uncoiler

    Uncoiler - Showing locking levers and reel lock Copyright © GED 1998 - 2016 Operation • 3-25 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 62 Note: Do not load more than one coil per reel on the Uncoiler. 3-26 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 63: Threading Material Through The Machine

    5. Press Uncoiler FWD to unroll approximately 8' (2.4 m) of spacer material. Copyright © GED 1998 - 2016 Operation • 3-27 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 64 21. If an abnormal vibration is heard or felt, check for these conditions: 3-28 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 65: Threading The Material Through The Rollformer And Cutoff

    Rollformer material present switch senses material between passes 1 and 2.) Copyright © GED 1998 - 2016 Operation • 3-29 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 66 Rollformer and/or Feeder Press to adjust the loop if necessary. 3-30 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 67: Running Production

    Feeder Press corner dies. See “Die Stop Caps” on page 4-67. Copyright © GED 1998 - 2016 Operation • 3-31 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 68: Operation Sequence

    Clear Queue button in the lower right area of the screen. 3-32 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 69 3. If applicable, select the tab corresponding to the conveyor you want to assign schedules to. Copyright © GED 1998 - 2016 Operation • 3-33 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 70 3-34 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 71 The machine knows what its width settings are, and what material is loaded. Copyright © GED 1998 - 2016 Operation • 3-35 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 72 No and change your spacer width selection in the schedule. 3-36 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 73 Copyright © GED 1998 - 2016 Operation • 3-37 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 74: Understanding The Production List Creator Screen

    Schedule Selector Screen to appear in a 3-38 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 75 Select the desired tab (conveyor), highlight the desired schedule, then select the “Remove Schedules” button. Copyright © GED 1998 - 2016 Operation • 3-39 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 76 Intermix can be set to a lower value, or even zero. 3-40 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 77 This is useful if you made an error in your selections and want to start over. Copyright © GED 1998 - 2016 Operation • 3-41 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 78: Understanding The Schedule Selector Screen

    The schedules are listed in tabular form. Each row represents one schedule. 3-42 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 79: Selecting Schedules

    (see next topic). Some columns are not used with the Intercept i-3 machine, however they are part of a standard user interface and are used with other GED machines. The columns that are most applicable to the Intercept i-3 machine are listed and defined below.

  • Page 80: How To Show Or Hide Columns

    Then drag the pointer right or left to change the width of the column. 3-44 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 81: Searching For Schedules

    Has Muntins. Copyright © GED 1998 - 2016 Operation • 3-45 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 82: My Favorites

    2. Highlight the schedule you want to remove. 3. Select the Remove button. 3-46 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 83: Recent Files

    (shown below) just like you can from the Schedules tab. Recent Files tab of Schedule Selector Screen Copyright © GED 1998 - 2016 Operation • 3-47 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 84: Understanding The Production Screen

    The parenthesis appear when the machine's PC sends the unit data to the PLC. 3-48 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 85 X in the upper right corner. Show/Hide Columns Pop-up Menu Copyright © GED 1998 - 2016 Operation • 3-49 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 86 See “MDI (Manual Data Input)” on page 3-57. 3-50 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 87 It shows a list of messages in the print queue, i.e. messages that are in line to be printed. Copyright © GED 1998 - 2016 Operation • 3-51 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 88: Remaking Spacers

    3-52 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 89 Extruder so that they will be made quickly. Copyright © GED 1998 - 2016 Operation • 3-53 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 90: Remaking Spacers From The Extruder

    2. Highlight the desired schedule, then press the delete key. 3-54 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 91: Selecting A Unit Setting

    Also, a Full Loop #1 / Out of Material alarm message appears on the screen. Copyright © GED 1998 - 2016 Operation • 3-55 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 92 No operator intervention is required to recover from a full loop. 3-56 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 93: Mdi (Manual Data Input)

    For more information about MDI schedules, read the following subsections. Copyright © GED 1998 - 2016 Operation • 3-57 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 94: Mdi Screen Definitions

    The height of the glass in unit. All undercuts are Unit Height - automatically calculated. 3-58 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 95 Number of horizontal muntins in the unit. Muntin Setup: Horz - Copyright © GED 1998 - 2016 Operation • 3-59 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 96 The button displays the seven custom shapes available. 3-60 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 97 Also, the MDI Screen closes and the Production Screen appears. Copyright © GED 1998 - 2016 Operation • 3-61 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 98 3-62 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 99 This button is used to exit the MDI screen. Cancel (ESC) button - Copyright © GED 1998 - 2016 Operation • 3-63 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 100: Custom Muntins In Mdi

    (The muntin diagram is not to scale.) 3-64 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 101: Custom Shapes In Mdi

    Custom Shape Dialog Box Copyright © GED 1998 - 2016 Operation • 3-65 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 102 It is not necessary to use the shape option to create rectangles. 3-66 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 103 6-sided peak. Copyright © GED 1998 - 2016 Operation • 3-67 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 104 The value entered here must be less than or equal to 3-68 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 105 (acute angle). For angles less than 90°, two corner punches will be placed adjacent to each other. See photos below. Copyright © GED 1998 - 2016 Operation • 3-69 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 106 90° (acute angles), two corner punches will be placed adjacent to each other. See photos above. 3-70 • Operation Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 107: Chapter 4 Setup And Adjustment

    • Use block-out procedures to prevent the physical movement of machinery or equipment. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-1 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 108: Security Levels, Logging On, And Changing Passwords

    To return to the Main menu without adding this user, select Cancel. 4-2 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 109: Deleting Users

    4. Re-enter your new password, exactly as it was entered above. 5. Select OK. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-3 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 110: Logging On And Switching To Administrator Level

    On! Please Try Again prompt will appear on the screen. Re-enter your User ID and password. 4-4 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 111: Plc Setup

    Reports any existing servo faults. Servo Faults - Copyright © GED 1998 - 2016 Setup and Adjustment • 4-5 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 112: Setting Up The Printer

    4-6 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 113 MuntinSize (e.g. 2V x 3H) OrderNumber PO number ReqDate (required date) Copyright © GED 1998 - 2016 Setup and Adjustment • 4-7 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 114 4-8 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 115: Viewing The Messages In The Print Buffer

    Note: The print queue resets at the beginning of every production run. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-9 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 116: Printing On Spacers In Mdi

    3. Switch material (if necessary) and select the next production schedule and batch. 4-10 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 117: Creating A New Unit Setting

    “Changing the Current Unit Setting” on page 4- Copyright © GED 1998 - 2016 Setup and Adjustment • 4-11 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 118: Changing The Current Unit Setting

    4. When the changes are complete, select OK. These changes will take effect at once. 4-12 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 119: Deleting Unit Settings

    Unit Setting either. You must first select a different unit setting. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-13 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 120: Ig Unit Parameters Definitions

    The Overbend can be anywhere from .020” to .090” without causing any alarm. 4-14 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 121 Thinplate in WinIG. The spacers will be produced using Thinplate material. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-15 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 122 Gas Hole selected When this option is selected, the machine will punch a gas determined by hole if it is specified in the .GED schedule data file or MDI MDI & GED schedule. schedule data 4-16 • Setup and Adjustment Copyright ©...
  • Page 123 (0.25" - 1.0") tin Width Copyright © GED 1998 - 2016 Setup and Adjustment • 4-17 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 124 Default Spacing Calculation - On Center Line vs Equal Lite Area 4-18 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 125 A negative value indicates the offset is OUTSIDE the edge of the glass. Left and Bottom Offsets Copyright © GED 1998 - 2016 Setup and Adjustment • 4-19 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 126: About Undercuts

    IG Unit Setup. IG Unit Parameters Screen 4-20 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 127 MDI units always use the undercut specified in the IG Unit Parameters screen. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-21 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 128: Machine Dimensions Screen

    4-22 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 129: Punch Offsets Tab Of Machine Dimensions Screen

    Long Feed is initiated. The Copyright © GED 1998 - 2016 Setup and Adjustment • 4-23 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 130 4-24 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 131: General Setup Screen

    64, which means 1/64” increments. Smaller fractional values (such as 3/128”) are rounded to 64ths. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-25 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 132 4-26 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 133: Remakenow Setup

    In this field, enter the associated network port of the Server Port - RemakeNow Server. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-27 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 134: Backing Up The Controller Data

    Backup complete! prompt will appear on the screen. Press Enter. 4-28 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 135: Loop Control 1 Setup And Adjustment

    Loop #1, and controls the speed of the Uncoiler motor to maintain an appropriate loop size. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-29 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 136: Loop Control 1 Laser Sensor Parameters

    Loop Control 1 Laser Sensor Menu Structure 4-30 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 137 Loop Control 1 - Instructions for Setting Laser Sensor Parameters Copyright © GED 1998 - 2016 Setup and Adjustment • 4-31 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 138: Feeder Press Setup And Adjustment

    Feeder Press width is set too wide.) 4-32 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 139: Feeder Press Overview

    (tab) punch punch corner punch Punched Material Strip Copyright © GED 1998 - 2016 Setup and Adjustment • 4-33 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 140: Pneumatics Overview

    Feeder Press and/or initiate the running of production. 4-34 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 141 “Precharge Theory and Adjustment” on page 4-63. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-35 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 142: Die Set Removal - Corner, Lead, And Muntin Dies

    5. Lock-out the electrical power to the machine. 4-36 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 143: Removing Die Sets

    Die Screws Fully Loose on Operator Side Copyright © GED 1998 - 2016 Setup and Adjustment • 4-37 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 144 Slide the die sets 4-38 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 145: Cleaning The Die Sets

    Base Plate • Gibs • Driver Plates Copyright © GED 1998 - 2016 Setup and Adjustment • 4-39 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 146: Die Sharpness Evaluation

    Scrap Pieces from Feeder Press and Cutoff 4-40 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 147: Die Set Installation - Corner, Leading Edge And Muntin Dies

    Copyright © GED 1998 - 2016 Setup and Adjustment • 4-41 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 148 Connectors for Auto Die Stop Quick Change option 4-42 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 149: Removing Die Components From Corner Die Sets

    Wafer, then it is time to replace them. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-43 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 150 ¼-20 holes in the Punch Wafer to push it up. Then 4-44 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 151: Installing New Corner Die Components

    (by same method as Die Wafer and Stripper Plate explained above). Copyright © GED 1998 - 2016 Setup and Adjustment • 4-45 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 152: Die Set Removal - Hole Punch Die

    Sensor Bracket Removal 4-46 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 153 Hold-Down Brackets for Hole Punch Tooling Copyright © GED 1998 - 2016 Setup and Adjustment • 4-47 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 154 Hole Punch Tooling Removed Reassembly is reverse of assembly. 4-48 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 155: About Spacer Corner Fold Quality And Factors That Affect It

    Copyright © GED 1998 - 2016 Setup and Adjustment • 4-49 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 156 (corner gap must be at least adjustment.) 0.023”) 4-50 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 157: Checking The Corner Fold Quality

    Spacer Corner - Slightly Folded Copyright © GED 1998 - 2016 Setup and Adjustment • 4-51 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 158: Checking The Fully Folded Corner

    Corner flare can be caused by the punch depth being too shallow. 4-52 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 159: Checking Punch Depth

    Corner protrusion at outer-most edge of corner (corner flare) Copyright © GED 1998 - 2016 Setup and Adjustment • 4-53 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 160 The Feeder Press must be set to the proper width for the strip being run. 4-54 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 161: Checking The Fold Force With The Fold Force Gauge

    Copyright © GED 1998 - 2016 Setup and Adjustment • 4-55 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 162 ½" the shoulder bolts should be located in the lower set of tapped holes. 4-56 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 163 Press the UNITS key until the display reads OZ as shown above. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-57 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 164 If the spacer size is larger than 1/2" locate the shoulder bolts in the lower set of holes. 4-58 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 165 7. Repeat the same process on the next corner to be tested. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-59 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 166: Setting Clearance Of New Ultra Dies

    Follow the procedure below to set the initial die clearance (penetration depth) for new dies. 4-60 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 167 3. If gap adjustment is required, determine how much shim is needed to achieve the proper gap. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-61 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 168 For spacer fold quality inspection procedures, See “Checking the Corner Fold Quality” on page 4-51. 4-62 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 169: Precharge Theory And Adjustment

    55 psi. preventing the die station from fully retracting, and thus Copyright © GED 1998 - 2016 Setup and Adjustment • 4-63 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 170: Precharge Pressure Adjustment

    Quick Change die stop caps with others having .001” less height. 4-64 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 171 Copyright © GED 1998 - 2016 Setup and Adjustment • 4-65 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 172: Quick Exhausts With Flow Controls

    Quick Exhaust with Flow Control 4-66 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 173: Die Stop Caps

    You use a selector switch on the touch-screen to automatically switch between two cap sizes. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-67 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 174: Die Stop Height Quick Change Feature

    Die Stop Height Quick Change 4-68 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 175 3. The air bearing remains pressurized for one second to ensure all platters have fully rotated. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-69 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 176 Indicator Light Above Feeder Press for Material Type Indication 4-70 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 177 Quick Change pneumatics and Electrics drawings. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-71 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 178 Note: It is recommended to always use the Die Stop Cap Tool when changing die stop caps. 4-72 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 179 After reducing cap size, set the precharge pressure back to zero. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-73 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 180: Quick Change Circuit Tester

    Quick Change die stop. Quick Change Circuit Tester 4-74 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 181 Feeder Press.) Copyright © GED 1998 - 2016 Setup and Adjustment • 4-75 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 182 Circuit Tester Harness Connections 4-76 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 183 (shown below). harness/ connector Quick Change Circuit Tester Copyright © GED 1998 - 2016 Setup and Adjustment • 4-77 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 184 Loosen the set screw to adjust sensor position. 4-78 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 185: Feeder Press Acme Screw Assembly Adjustment

    # 2. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-79 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 186: Preliminary Requirements

    Remove the feeder press chip chute to allow access to the Acme screw assemblies and couplings. 4-80 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 187: Acme Screw Backlash Adjustment

    Use removable thread locking compound. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-81 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 188: Mounting Plate Alignment

    #1. Using the handwheel, open then 4-82 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 189 #4. Retighten the screws on the coupling and retighten taper lock bushing. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-83 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 190 12. Continue with the next section "Centering Material in Feeder Press, Roller Gib System". 4-84 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 191: Centering Material In Feeder Press, Roller Gib System

    Copyright © GED 1998 - 2016 Setup and Adjustment • 4-85 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 192 Gauge defines the Press width setting required to achieve this. width gauge Width Gauge 4-86 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 193 If any punch depths are not correct, you Copyright © GED 1998 - 2016 Setup and Adjustment • 4-87 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 194: Aligning The Guide Rollers To The Centering Fixture

    9. Remove the outer Clamp Collar from the Tie Rod. 4-88 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 195 The chamfered end of the dowel is the end that is oversized. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-89 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 196 Width Gauge. 4-90 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 197 Shorten the length of the non-op-side muntin die spacer equally at this time. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-91 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 198 Set Guide Rollers in order as indicated 4-92 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 199 Lift the anchor block until the dowels clear the width adjust support plate. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-93 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 200: Fine Adjusting The Guide Rollers To Center The Strip

    The Press Width should always be set in the closing direction. 4-94 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 201 Thread the three foot strip through the press until it reaches the feed rolls. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-95 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 202 Anchor Block. 21. Tighten the outside Clamp Collar. 4-96 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 203 Anchor Block. 35. Tighten the outside Clamp Collar. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-97 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 204 48. Temporarily insert the shim between the outside Clamp Collar and the Anchor Block. 4-98 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 205: Punch Depth / Die Spacer Adjustment For The Corner And Leading Edge Dies

    Copyright © GED 1998 - 2016 Setup and Adjustment • 4-99 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 206 12. Re-adjust die spacer and repeat punch test as needed until all punches are at the correct depth. 4-100 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 207: Feeder Press Width Display Calibration

    Value” width reading that appears when the Feeder Press width is Copyright © GED 1998 - 2016 Setup and Adjustment • 4-101 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 208 5. Rotate the handwheel clockwise to increase the width sufficiently to allow material to enter. 4-102 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 209: Cylinder Up/Down Limit Switch Adjustment

    LED goes out. Slide the switch down until the Copyright © GED 1998 - 2016 Setup and Adjustment • 4-103 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 210: Down Limit Switch Adjustment

    The gag cylinder “DOWN” (front) limit switch may then be adjusted. 4-104 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 211: Feed Roll Adjustment

    Damaged feed rolls (scored, dented, Copyright © GED 1998 - 2016 Setup and Adjustment • 4-105 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 212 4-106 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 213: Material Present And Material Type Sensors Adjustment

    Copyright © GED 1998 - 2016 Setup and Adjustment • 4-107 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 214: Material Color Sensor Adjustment

    OFF for silver color, and ON for black. 4-108 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 215: Width Brake Setup, Feeder Press

    Cutoff. See “Width Brake Setup, Cutoff” on page 4-150. Crimper Setup and Adjustment A Crimper is included with all Intercept Gen 2.5 Frame Machines. It is mounted at the exit end of the Rollformer. Crimper Overview and Theory...

  • Page 216: Crimp Fingers Setup

    The Crimp Fingers have two adjustable features: striking force and dowel pins. 4-110 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 217 Copyright © GED 1998 - 2016 Setup and Adjustment • 4-111 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 218 Thinplate Dual Crimp Finger Pressure Regulators 4-112 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 219 .554 +/- .002 (starting dimension) Crimper Dowel Pin Starting Dimension Copyright © GED 1998 - 2016 Setup and Adjustment • 4-113 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 220: Lubricating The Crimper's Ball Screw

    90º elbow as shown below. Grease Syringe 4-114 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 221 5. Remove syringe. Place caps back onto the ball screw lube fitting and syringe. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-115 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 222: Cleaning And Lubricating The Crimp Finger Ways

    4. Reconnect the air lines. 4-116 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 223: Corner Detection Photoeye Setup

    ON. Outside of this area the output turns OFF. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-117 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 224 1700 the output turns ON and the rollformer position is 4-118 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 225: Photoeye Setup And Adjustment

    Never cut the cables with wire cutters or other such tools RIGHT WRONG Copyright © GED 1998 - 2016 Setup and Adjustment • 4-119 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 226 Value" and "Setting the Hi and Lo". 4-120 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 227 Crimper Photoeye Amplifier and Sensor Copyright © GED 1998 - 2016 Setup and Adjustment • 4-121 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 228 Crimper Photoeye - Viewing Light Beam on White Paper 4-122 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 229 Copyright © GED 1998 - 2016 Setup and Adjustment • 4-123 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 230: Crimper Alignment

    Crimper Mounting Bracket 4-124 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 231: Loop Control 2

    Copyright © GED 1998 - 2016 Setup and Adjustment • 4-125 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 232: Rollformer Setup And Adjustment

    (spacer is formed symmetrically to the correct width 4-126 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 233: Roll Former Layout

    (are 180° apart). Copyright © GED 1998 - 2016 Setup and Adjustment • 4-127 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 234: Roll Clearance Specifications

    (no bow, twist splay, etc.) 4-128 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 235 .005" - .010" (must be the same on both sides) Copyright © GED 1998 - 2016 Setup and Adjustment • 4-129 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 236 Repeat these steps until the proper clearance is obtained. 4-130 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 237: Pass 7B And 8B Loadrunner To Passline Adjustment

    7, 8 or 9 upper rolls at this time. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-131 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 238 Rollformer Side Roll/Loadrunner Adjustment Rollformer Side Roll to Loadrunner Clearance 4-132 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 239: Setting Roll Clearances To Ged Defaults For Ultra Stainless / Thinplate Material

    1, until the specified clearance Copyright © GED 1998 - 2016 Setup and Adjustment • 4-133 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 240: Pass 8 Side Roll Adjustments For Ultra Stainless

    (item 1) on the left and right brackets as required. 4-134 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 241: Adjusting 8B For Twist

    Gauge block, or adjustable parallel (GED P/N 150-10417). Copyright © GED 1998 - 2016 Setup and Adjustment • 4-135 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 242 Rollformer Entry Guide Wheel Adjustment 4-136 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 243 6. Re-install the brass guides. 7. Re-install the guards. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-137 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 244: Rollformer Width Display Calibration

    4-138 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 245 "drag" when gently tugging on the material. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-139 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 246 14. Press “No” to close the Rollformer Width Display screen. (Do not press “Yes”.) 4-140 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 247: Roll Cleaning, Rollformer

    Clean the chip pan (under the rolls) as required. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-141 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 248: Chain, Motor Drive, And Roll Drive - Adjustment/Replacement, Rollformer

    Tighten the motor screws and re-check chain tightness again. Lubricate chain and sprockets as required. 4-142 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 249: Motor Drive Chain Replacement, Rollformer

    Tighten the lock nut. Tighten the four screws that secure the tensioner casting to the extrusion. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-143 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 250: Roll Drive Chain Replacement, Rollformer

    4-144 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 251: Width Lock Setup And Adjustment, Rollformer

    Lock / Unlock button Rollformer Controls Page of Touch-screen Copyright © GED 1998 - 2016 Setup and Adjustment • 4-145 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 252 Material Present Sensor in the Rollformer 4-146 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 253: Setup And Adjustment Procedure

    Needle Rollers and Washers. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-147 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 254 13. Tighten the shoulder bolt at the rear of the air cylinder. Installation and adjustment are complete. 4-148 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 255: Cutoff Setup And Adjustment

    Copyright © GED 1998 - 2016 Setup and Adjustment • 4-149 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 256: Air Pressure Limit Switch, Cutoff

    4-150 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 257 7. Reinstall guard cover and hand wheel. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-151 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 258: Die Removal, Cutoff

    4-152 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 259: Die (Swage/Crease) Cleaning/Adjustment, Cutoff

    Hand activate the die set to ensure free movement. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-153 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 260: Tooling Setup (Cutoff)

    (K) into the bottom block. 4-154 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 261 Swage Finger Actuating Rods (J) and Springs Copyright © GED 1998 - 2016 Setup and Adjustment • 4-155 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 262 9. Re-install the top of the fixture into the bottom of the fixture. 4-156 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 263 Copyright © GED 1998 - 2016 Setup and Adjustment • 4-157 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 264 Measuring Solid Spring Height, Dimension (E) 4-158 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 265 .005”. crimp pin shim Crimp Pin Copyright © GED 1998 - 2016 Setup and Adjustment • 4-159 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 266: Die Installation, All (Cutoff)

    For swage/crease die installation, reverse steps outlined in “Swage/Crease Die Removal” on page 4-152. 4-160 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 267: Cutoff Width Display Calibration

    This establishes a correlation between an easily Copyright © GED 1998 - 2016 Setup and Adjustment • 4-161 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 268 Set the width so you feel just a slight bit of side play. 4-162 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 269 17. Press “No” to close the Cutoff Width Display screen. (Do not press “Yes”.) Copyright © GED 1998 - 2016 Setup and Adjustment • 4-163 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 270: Cutoff Blade Removal

    Lift bottom portion of Cutoff Blade subassembly off of pins and remove. 4-164 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 271 Lift bottom portion of Cutoff Blade subassembly off of pins and remove. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-165 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 272: Fiber Optic Photo Eye (Cutoff)

    PE may need additional cleaning as explained below. 4-166 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 273 Fiber Optic PE and related assembly (Cutoff Station, entry end view) Copyright © GED 1998 - 2016 Setup and Adjustment • 4-167 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 274 Clean or replace as necessary. 4-168 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 275: Fiber Optic Photoeye Re-Installation

    “L.ON” (Light ON) position Photoelectric Amplifier Copyright © GED 1998 - 2016 Setup and Adjustment • 4-169 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 276 Both lights Check operation. REMOVED Both lights ON 4-170 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 277: Limit Switches, Cutoff

    3. Mark the position of the switch with a marker or scribe for future reference. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-171 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 278: Transfer Conveyor Setup And Adjustment

    Re-tighten the set screw when belt tensioning is complete. 4-172 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 279: Belt Replacement, Conveyor

    Copyright © GED 1998 - 2016 Setup and Adjustment • 4-173 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 280: S/A (Semi-Automatic) Proximity Switch, Conveyor

    3. Under Network Menu on the Left-hand Menu, perform the following: 4-174 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 281: Rollformer Touch-Screen Setup

    6. Under the Save and Exit Menu on the Left-hand Menu, press the Save changes and exit pushbutton. Copyright © GED 1998 - 2016 Setup and Adjustment • 4-175 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 282 4-176 • Setup and Adjustment Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 283: Chapter 5 Periodic Maintenance

    Grease: • Wipe away all excess grease drops. Copyright © GED 1998 - 2016 Periodic Maintenance • 5-1 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 284: Maintenance Schedule

    You must log on before you can mark an item as completed. 5-2 • Periodic Maintenance Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 285 Copyright © GED 1998 - 2016 Periodic Maintenance • 5-3 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 286: Periodic Maintenance Table

    Computer Keyboard - Check cleanliness. Clean as required. 5-4 • Periodic Maintenance Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 287 This can cause sluggish operation of cylinders. Clean if necessary. Copyright © GED 1998 - 2016 Periodic Maintenance • 5-5 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 288 Guards - Check guards. Make sure all guards are securely in place. 1 day 5-6 • Periodic Maintenance Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 289 Fiber optic sensor - Check for cleanliness. Clean as necessary with cotton swab or low 1 month pressure air. Copyright © GED 1998 - 2016 Periodic Maintenance • 5-7 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 290 1 week damage. Clean or replace as necessary. 5-8 • Periodic Maintenance Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 291: Chapter 6 Troubleshooting

    5401. For best service, have a qualified maintenance person available for GED technicians to speak with. Copyright © GED 1998 - 2016 Troubleshooting • 6-1 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 292: On-Line Documentation

    A PDF help file for the SDM is included in the machine’s documentation provided on a flash drive. 6-2 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 293: Troubleshooting Machine Functions

    ALL I/O connectors with the appropriate torque wrench. connector Torque Wrenches torque wrench Copyright © GED 1998 - 2016 Troubleshooting • 6-3 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 294: Troubleshooting Table - Machine Functions

    Verify wiring between output module and Uncoiler motor variable frequency drive (wires 960, 964, and 968). 6-4 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 295 If the 4-20mA signal is working, the uncoiler variable frequency drive continuous jog ON probably needs to be replaced. Copyright © GED 1998 - 2016 Troubleshooting • 6-5 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 296 Make sure the hardware that fastens the dies to the width drive is secure. 6-6 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 297 • Check the Acme Screw and die spacer setup. Copyright © GED 1998 - 2016 Troubleshooting • 6-7 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 298 Make sure the Rollformer width is set correctly. Rollformer. 6-8 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 299 Copyright © GED 1998 - 2016 Troubleshooting • 6-9 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 300: Troubleshooting Spacer Deformities

    Possible spacer deformities and their causes are explained below. 6-10 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 301: Down-Bow (Spacer Veers Downward As It Exits Rollformer)

    Force Passline Down-Bow: Incorrect Pacer Encoder Height (too low) Copyright © GED 1998 - 2016 Troubleshooting • 6-11 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 302: Up-Bow (Spacer Veers Upward As It Exits Rollformer)

    Pass 9 Pass 8 Up-Bow: Incorrect Pacer Encoder Height 6-12 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 303: Spacer Twist

    Spacer Twist: Upper Rolls of “B” Pass(es) Not Parallel Copyright © GED 1998 - 2016 Troubleshooting • 6-13 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 304 6. The Cutoff is out of level side to side. 6-14 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 305: Side Of Spacer Wavy

    The Cutoff is closed down too far. Horizontal Line: Cutoff Closed Down Too Far Copyright © GED 1998 - 2016 Troubleshooting • 6-15 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 306: Lip(S) Of Leg Edge At Crease Bent Downward

    6-16 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 307: Corner Fold Troubleshooting

    1’s fold force. Copyright © GED 1998 - 2016 Troubleshooting • 6-17 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 308 If the range is greater than 10 oz. there is likely an opportunity for great improvement. 6-18 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 309: Improving Your Process With The Force Gauge

    2. Measures and records Fold Force values for Corners 2, 3, and 4. 3. Evaluates the data Copyright © GED 1998 - 2016 Troubleshooting • 6-19 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 310 Corner Fold Force Gauge to benefit your Process. 6-20 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 311: Corner Fold Force Troubleshooting Table

    Blowouts Crimper not hitting all corners Resolve Crimper Issue(s). Copyright © GED 1998 - 2016 Troubleshooting • 6-21 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 312 Clean the QE Sintered Mufflers. Check QE Flow Control setting. 6-22 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 313 Add shim below the Form Wafer. Range > 7 Blowouts Copyright © GED 1998 - 2016 Troubleshooting • 6-23 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 314: Corner Fold Troubleshooting - Symptoms And Solutions

    0.001”, or shim corner form wafer enough deeper by 0.001” 6-24 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 315 (machine gun), or do not work properly calibrated. components. at all Copyright © GED 1998 - 2016 Troubleshooting • 6-25 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 316: Maintaining The Databases

    Database” on page 6-26) or restart WinFrame (a new database will automatically be created). 6-26 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 317: Restoring Controller Data

    Production > Exit WinFrame. 7. Restart the WinFrame II software. Copyright © GED 1998 - 2016 Troubleshooting • 6-27 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 318: Daily Run Log

    2. When you are finished viewing the log, close WordPad to return to the WinFrame Main menu. 6-28 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 319: Input And Output Table

    I/O states change. Copyright © GED 1998 - 2016 Troubleshooting • 6-29 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 320: Plc Data Table

    Reports the status of various data being communicated from the PC to the PLC. 6-30 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 321: Remote Diagnostics

    GED Technician. The path for accessing Remote Diagnostics Diagnostics > Remote Diagnostics. Copyright © GED 1998 - 2016 Troubleshooting • 6-31 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 322 6-32 • Troubleshooting Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 323: Chapter 7 Leannet

    Copyright © GED 1998 - 2016 LeanNet • 7-1 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 324: Leannet Writer Setup

    Closes the LeanNet Setup screen without saving changes. Exit - 7-2 • LeanNet Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 325: Alert Messages

    This is the only field you can change. You specify the code based on the event you want to occur. Copyright © GED 1998 - 2016 LeanNet • 7-3 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 326 Alert Description - A short text description of the alert condition. 7-4 • LeanNet Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

  • Page 327: Index

    3-13 continuous jog ON/OFF switch controller data backup 4-28 Index • 1 Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 328 1-12 acme screw assembly adjustment 4-79 dimensions screen 4-22 2 • Index Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 329 PLC communications 4-107 material presence and type sensors Index • 3 Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 330 RemakeNow setup screen material presence and type 4-107 remaking spacer frames 4 • Index Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 331 ON/OFF switch 3-13 IG unit setup 4-10 Index • 5 Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.
  • Page 332 4-145 6-16 wrinkled or bowed tab 6 • Index Copyright © GED 1998 - 2016 Intercept Gen 2.5 Frame Machine • IM-0100 Rev A This manual and the equipment contain confidential information of GED Integrated Solutions, Inc.

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