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Installation Manual For
Photovoltaic Module
Make Solar Energy More Efficient!
GOLDEN SOLAR
No. 168, Caizi Road, Wujiang District, Suzhou 215200, Jiangsu, China
www.goldensolarcorp.com
aftersales@goldensolarcorp.com

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  • Page 1 Installation Manual For Photovoltaic Module Make Solar Energy More Efficient! GOLDEN SOLAR No. 168, Caizi Road, Wujiang District, Suzhou 215200, Jiangsu, China www.goldensolarcorp.com aftersales@goldensolarcorp.com...
  • Page 2: Table Of Contents

    CONTENTS Applicable Products Introduction Disclaimer Product Identification Safety Precautions 4.1 General safety 4.2 Fire safety Unloading, Transportation, Storage 5.1 Unloading 5.2 Transportation 5.3 Secondary transportation 5.4 Storage Unpacking Installation 7.1 Environmental conditions 7.2 Site selection and angle 7.3 Installation methods 7.3.1 Installation with clamps 7.3.2 Installation with bolts 7.4 Installation precaution and instruction...
  • Page 3: Applicable Products

    Applicable Products Module Type Code JGDN132- XXX-YY JGDN120- XXX-YY Bifacial JGDN144- XXX-YY JGDN108-XXX-YY JGDN108B-XXX-YY Note: XXX = nominal power output, YY = cell size and number of busbar.
  • Page 4: Introduction

    Golden Solar reserves the right to change this installation manual without notice in advance. Golden Solar is not responsible for any damages of any kind, including but not limited to any product damages, personal injury, or any other property losses, resulting from any improper operations or faults by the customers during the handling of the products as failure to follow the instructions in this installation manual.
  • Page 5: Safety Precautions

    Safety Precautions 4.1 General safety Only authorized and trained personnel should have access to or perform work on the modules or solar system. Potentially lethal DC voltages can be generated whenever PV modules are exposed to a light source, avoid contact with electrically active parts and be sure to isolate live circuits before attempting to make or break any connections.
  • Page 6: Unloading, Transportation, Storage

    5.1 Unloading When PV modules are carried to the project site, they must be transported in the packing box provided by Golden Solar, and should be stored in the original packing box before installa- tion, please protect the packaging from damage. When unloading, especially when lifting to the roof, it is necessary to protect the safety of PV modules, it is forbidden to lift the sling directly on the pallet, and the PV modules should be placed in the protection device and then lifted to the roof (When lifting to the roof, it is necessary to consider the roof load and avoid centralized placement.
  • Page 7: Transportation

    14 pieces, and the objects such as mounting tools placed on the surface of the PV modules should be avoided. 3. Golden Solar modules have adopted the current classification, the handling personnel should place them separately and mark them according to the identification on the power list of the PV modules' outer package, and the current classification required by other customers is similar;...
  • Page 8: Unpacking

    Unpacking Before unpacking, please make sure the outer package is intact, we suggest using an utility knife to remove the packing tape and winding film. Don’ t unpack it violently so as not to scratch the modules inside the box, and don’ t unpack it when the weather has a wind speed exceeding a Beaufort scale of 6, or during rainy or snowy conditions. If the unpacking is not to be installed immediately, it should be fixed on the rack with a safety rope;...
  • Page 9 Short-side vertical package unpacking: modules need to have fixed supports (walls, stands, unpacked modules, etc.) 1. Unwrap the protective film, cut off the packing belts. 2. Remove the top cover and the carton box. 3. Ensure the stand supporter is positioned above or wider than the module to prevent any contact that could potentially damage the glass. 4.
  • Page 10: Installation

    Do not install modules in a location where they will be immersed in or continually exposed to water. Golden Solar modules have passed the test of PV modules’ salt mist corrosion and can be safely installed in corrosive salt areas within proximity of the ocean or sulfurous areas.
  • Page 11 Module installed with clamp fitting method: Bolt PV laminated Washer Clamps A Aluminum frame Washer Substructure rails Spring wahser End clamp installation Clamps B PV laminated Washer Aluminum frame Substructure rails Washer Spring wahser Middle clamp installation Installation diagram...
  • Page 12: Installation With Bolts

    The frame of each module has 8 mounting holes used to secure the module to support structure. The module frame should be attached to a mounting rail using 4 M6 bolts or 4 M6 bolts and 4 M8 bolts together with spring washers and flat washers in symmetrical locations on the PV module. Golden Solar recommends to use corrosion proof (stainless steel) fixings.
  • Page 13: Installation Precaution And Instruction

    Use appropriate modules and accessories such as fuses, circuit breakers, and grounding connectors as required by local regulations. Golden Solar modules are certified for operating in Class Ⅱ installations at voltages below 1500Vdc. This maximum voltage should not be exceeded at any time and, as the voltage of the module increases, above data sheet values, at operating temperatures below 25°C, then these need to be taken into account when designing a PV system.
  • Page 14: Electrical Installation

    If you measure a reversed polarity or a difference of more than 10V between strings, then check the string configuration before making the connection. Golden Solar modules are provided with stranded copper cables with a cross-sectional area of 4mm² which are rated for 1500Vdc, 90°C, and are UV resistant. All other cables used to connect the DC system should have a similar (or better) specification.
  • Page 15: Connector

    Series and parallel connection circuit diagram Landscape installation: Standard long cable length or customized length Portrait installation: Standard short cable length Portrait installation: Standard short cable length 8.2 Connector The male and female connectors should correspond one to another and should not be mismatched. Connector type of module Connector type (female) Allowable mating connector type (male)
  • Page 16: Fusing

    2. Installation close to a source of continual moisture, such as bodies of water. Golden Solar recommends the use of an inverter that includes a transformer as well as proper grounding of the negative DC leg of the PV array.
  • Page 17: Grounding

    Fasten the grounding clamp Golden Solar modules can be installed with the use of third-party listed grounding devices for grounding the metallic frames of PV modules. The devices have to be installed in accordance with the grounding device manufacturer’ s specified instructions.
  • Page 18: Maintenance And Care

    -5°C to 10°C. To minimize the risk of potential electric shock or burns, Golden Solar recommends cleaning modules during the early morning or evening when sunlight is weaker and module temperatures are lower, especially in areas with higher temperatures.
  • Page 19 Make Solar Energy More Efficient! Suzhou Golden Solar Technology Co., Ltd. Add: No. 168, Caizi Road, Wujiang District, Suzhou 215200, Jiangsu, China Web: www. goldensolarcorp.com Email: presales@goldensolarcorp.com; aftersales@goldensolarcorp.com...

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