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JL WINCH MOUNT PLATE – FOR RUBICON STEEL BUMPER
Please make sure you read and understand the entire installation guide before you start. We expect you to have basic mechanical
aptitude to perform this installation, otherwise hire a professional installer. If you have questions, please call 248-821-6654 for
help.
We insist that you separate and identify all the parts and hardware before you proceed with the installation process and disassembly
of your Jeep.
______________________________________________________________________
PARTS LIST
JL WINCH PLATE..................................................... 1
JL FAIRLEAD PLATE (optional Hook Anchor)....... 1
SPACER PLATES....................................................... 2
HARDWARE
(WINCH PLATE HARDWARE KIT)
M12 Hex Head Bolts (zinc) ................................... 2
M12 Washer (zinc) ................................................ 2
M12 Flange Nuts (zinc) ......................................... 2
M12 Mechanical Lock Nuts (zinc) ....................... 2
M8 Button Head Bolt (black, stainless) .............. 2
M8 Flange Nuts (zinc) ........................................... 5
M12 Hex Head Bolts – Short (zinc) ..................... 2
M12 Flange Nuts ................................................... 2
(FAIRLEAD PLATE HARDWARE KIT)
M8 Button Head Bolt (black, stainless steel) ... 4
M8 Flange Nuts (zinc) ............................... 4
INSTALLATION GUIDE
TOOLS REQUIRED
•
Metric Drive Sockets (13mm, 15mm, 16mm)
•
Metric Drive Deep Sockets (18mm, 19mm)
•
Torx Bit #45
•
Flathead Screwdriver
•
Allen Key #5
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Summary of Contents for MAXIMUS-3 JL1012WM
- Page 1 JL WINCH MOUNT PLATE – FOR RUBICON STEEL BUMPER INSTALLATION GUIDE Please make sure you read and understand the entire installation guide before you start. We expect you to have basic mechanical aptitude to perform this installation, otherwise hire a professional installer. If you have questions, please call 248-821-6654 for help.
- Page 2 REMOVE THE BUMPER (1)- REMOVE THE SKID PLATE: Using a 13mm socket and ratchet remove the skid plate – there are 7 bolts to remove (2)- REMOVE THE PLASTIC FILLER TRIM BETWEEN THE BUMPER AND THE GRILLE: Using a flat-head screwdriver pry out the center locking pin from the plastic retainer clips. Then pull the plastic filler trim piece away from the frame.
- Page 3 INSTALL THE WINCH PLATE (8) SLIDE WINCH PLATE INTO POSITION, BETWEEN CHASSIS RAILS: Slide the back of the plate in first, underneath the metal tab that protrudes from the subframe. The front of the winch plate will sit on the outside of the bumper mounting flange (see pictures below) (9) INSERT THE REAR FASTENERS FOR THE WINCH PLATE: Insert the provided M12 bolt &...
- Page 4 (11) TIGHTEN REAR WINCH PLATE BOLTS: Using a 19mm socket on the M12 bolt. The flange nut is serrated and should tighten without a wrench (18mm if necessary) (12) MOUNT WINCH TO THE WINCH PLATE: INSERT winch BOLTS and TORQUE to manufacture’s specifications (13) REMOVE TEMPORARY BOLTS (14) REINSTALL SKID PLATE BRACKETS PREPARE BUMPER...
- Page 5 (18) INSERT SPACER PLATES TO BUMPER STUD BOLTS: Plates will snap in place. The two holes in the spacer plates will go on the OUTTER bumper bolts and the half-moon side goes on TOP. Repeat on both sides of the bumper INSTALL BUMPER (19) WIRE WINCH TO BATTERY: We chose to route wires over the sway bar.
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Page 6: Limited Warranty
MAXIMUS-3 will not be responsible for damages caused by misuse, altered or improperly installed products. MAXIMUS-3 will not cover paint or labor costs for damaged items. Warranty is not transferable and covers all items ordered on or after December 1, 2012 with a valid original receipt.
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