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Summary of Contents for Danfoss ET9400
- Page 2 Imprint Manufacturer: UNIFLEX-Hydraulik GmbH Robert-Bosch-Strasse 50-52 D-61184 Karben Germany Phone: +49 (0) 60 39 / 91 71 - 0 Fax: +49 (0) 60 39 / 91 71 - 181 This Operating Manual of the machine is a translation; the origi- nal is in German.
- Page 3 In accordance with EC Machinery Directive 2006/42/EC and UK-Sup- ply of Machinery (Safety) Regulations 2008. The following machine ET9400 was developed, designed and manufactured in compliance with EC Directive 2006/42/EC and UK-Supply of Machinery (Safety) Regulations 2008, in the sole responsibility of...
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Page 4: Table Of Contents
Contents About this document ................... 6 1.1 Target groups ....................6 1.2 Storage ......................8 1.3 Name plate ....................8 1.4 Abbreviations ....................8 Safety instructions ....................9 2.1 Presentation of warnings ................9 2.2 Intended use ....................9 2.3 Product-specific risks ................... 10 2.3.1 Risks imposed by mechanical equipment ........ - Page 5 5.5 Overload protection..................28 5.6 Cleaning ...................... 29 Maintenance ....................... 31 6.1 What you have to observe ................31 6.2 Maintenance schedule ................31 6.3 Knife replacement ..................33 Troubleshooting ....................35 Decommissioning, disposal ................36 8.1 Dismantling ....................36 8.2 Recycling ....................
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Page 6: About This Document
About this document The "Cutting machine ET9400" is consistently designated as ma- chine in this Operation Manual. This Operation Manual includes important notes on how you oper- ate your machine/unit safely, properly and economically. Use not in compliance with the intended purpose may result in haz- ard to the operator's health and life and/or in the risk of damage to/the machine/unit. - Page 7 • national provisions, occupational safety regulations and appli- cable environmental protection regulations are fully complied with; • persons working on the machine/unit are adequately qualified; • persons working on the machine/unit are suitable for operating the machine/unit; • the Operation Manual has been read and understood. One hardcopy of the Operation Manual must always be kept at a designated place where the machine/unit is used.
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Page 8: Storage
Storage The Operation Manual is part of the machine/unit and must be kept near the machine/unit at all times. Upon disposal of the ma- chine/unit, the Operation Manual must also be handed over. Name plate The name plate is fixed near the power cable. Abbreviations cutting knife, plain cutting knife, with slots... -
Page 9: Safety Instructions
Safety instructions Presentation of warnings Warning notes in the Operation Manual warn against risks involved with the handling of the machine/unit. Risk levels are identified as follows: The signal word HAZARD identifies an imminent hazard resulting in HAZARD! serious injuries or death. This warning is supplemented by a trian- gular hazard symbol. -
Page 10: Product-Specific Risks
➢ persons with a restricted capability for the operation of machines (e.g. under the influence of drugs, alcohol or narcotics) Use of the control in compliance with the intended purpose also in- cludes compliance with the instructions in this Operation Manual. Use for other than the intended purpose Any other use is considered as being not in compliance with the in- tended purpose, in particular:... -
Page 11: Risks Imposed By Electricity
Risk of squeezing There is a risk of squeezing on the moving parts. Tilting hazard The risk of tilting mainly exists while the machine is being trans- ported. • Observe the machine's centre of gravity during transport. 2.3.2 Risks imposed by electricity There is a risk of electrocution near the live parts! •... -
Page 12: Safety
Safety 2.4.1 Working area The working area is designed as the area 1 metre all around the machine (shaded). • Keep the working area free from trip hazards • Use ducts for lines and cables • Provide good illumination... -
Page 13: Warning Signs On The Machine
2.4.2 Warning signs on the machine Cutting risk on the cutting knife Danger from electric current at the power supply line Risk of eye injuries Wear safety goggles Risk of hearing damage Wear ear protection Illegible or missing warning signs must immediately be replaced by the owner. -
Page 15: Machine Description
Machine description Design and function Basic machine (1) Hand lever (2) Retractable fork (3) Knife protection (yellow) (4) Bending pin (5) Cutting plate (6) Motor (7) Knife (covered) (8) Main power switch (red = OFF / grün = ON) The workpiece is positioned on the cutting plates (5) in front of the bending pins (4). - Page 16 cutting, the workpiece is moved towards the knife (7) by the re- tractable fork (2). The knife (7) is driven by the motor (6). Move the Hand lever (1) back to the starting position after cutting. Accessories The machine may be fitted with accessories. A list of the available accessories is included in the Annex, Section "Accessories".
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Page 17: Technical Data
Technical data Machine Dimensions L x W x H 540 x 440 x 300 mm Weight approx. 43 kg Noise level 80 dB(A)* Protection class IP 42 Operation mode S6-40% Function Hose feed Manual Extraction connection Ø 80 mm Cutting knife TM G 275 x 3 x 30 mm Workpiece capacity Workshop SAE R13 &... - Page 18 Electric connection Connection power 3 kW Connected voltage 400 V ± 10% 50/60 Hz, 3 phases (model-specific) (_00)+ PE 230 V ± 10% 60 Hz, 3 phases (_20)+ PE Other, customer-specific voltage variants may exist. Back-up fuse 400 V = 16 A (delayed) 230 V = 20 A (delayed) Workbench Solid, plane workbench with a...
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Page 19: Transport And Commissioning
Transport and commissioning Transport The goods should be transported in the original packaging. During transport, the goods must be secured safely within the packaging. All applicable laws and regulations relating to securing loads shall be observed during transport. The machine can only be transported manually. For machine weight, please refer to "Technical data"... -
Page 20: Intermediate Storage Of Machine/Unit
WARNING! Risk due to increased load weights! The machine has a weight of over 25kg. • Transport the machine in twos. • Use transport aids. Lift the machine manually and transfer it to the relevant loca- tion. Intermediate storage of machine/unit If the machine/unit cannot be mounted immediately upon delivery, it must be protected against: •... - Page 21 Fix the machine on the workbench using suitable screws in the holes Ø10 (1) Place the machine in a way so that it is easily accessible for maintenance work from all sides. Check the machine for damage. Check the electric cables for damage. Train the operating staff and record training sessions in “Dec- laration of trained staff”, Section 9.
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Page 22: Extraction
4.3.1 Extraction Mount a metal hose for smoke and particle extraction to the extraction nozzle (1). We recommend an extraction fan with 100mm water column and a capacity of 4m³/min, as well as a filter element and a spark separa- tor suitable for this purpose. -
Page 23: Electrical Connection
Attach the adapter (2) to the extraction nozzle (1) of the ma- chine. Attach the spark extinguisher (3) to the adapter (2). Attach the metal hose to the spark extinguisher (3) and extrac- tion device (4). We recommend an extraction fan with 100 mm water column and a capacity of 4 m³/min, as well as a filter element suitable for this purpose. - Page 24 Disconnect the power supply for the machine and secure it against unintentional restart. Have the power cable of the machine connected to the local mains by a qualified electrician according to the regulations of the Electricity Board. Check the electric motor rotational direction according to the arrow.
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Page 25: Operation
Operation What you have to observe The operator has received the Operation Manual from the owner, has read and understood it and will observe it. Before starting and/or re-starting • Ensure sufficient illumination of the working area of the ma- chine. -
Page 26: Work Piece Cutting
Work piece cutting 5.3.1 Prerequisites ATTENTION! Damage to the machine The knife may be damaged when the machine is operated wit- hout hose prestressing. • Never cut without bending (X). • Adjust the bending pin and the workpiece. Prerequisites for a correct cutting process: •... -
Page 27: Hose Cutting
• The work piece must completely bear on the cutting plate. 5.3.2 Hose cutting WARNING! Cutting risk! There is a risk of cutting your extremities when cutting work- pieces. • When moving the handle, take care that your extremities are not between the retractable fork and the knife protection. -
Page 28: Stop
Stop Complete the cutting process. Deposit the workpiece outside the machine. Deactivate the power switch (red) (1). Check the machine for contamination and outside damage. Check the cutting knife for damage and cracks. Remove contamination, dust and chips using a vacuum. Inform the fitter in case of damage or other irregularities. -
Page 29: Cleaning
Cleaning WARNING! Risk for life and health! There is an acute risk of injuries when working in the danger zone of the cutting knife. • Disconnect the machine from all energy sources and secure it against switching on unintentionally. • Wear cut-proof gloves. - Page 30 4. Vacuum the chassis. 5. Mount cover plate (1).
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Page 31: Maintenance
Maintenance Regular maintenance will ensure the continuous operation reliability of the device. What you have to observe This Section describes action to be taken by you as the fitter regu- larly to ensure the troublefree use of the machine. • Maintenance work may only be performed by qualified mainte- nance staff (machine fitters). - Page 32 Maintenance item Cutting tool Check cutting knife for sharpness, cracks and breakouts; resharpen or replace the knife . Coating: to be checked (only TMC cutting knife) . Bolted connections: To be checked and retightened, if required. Machine: To be cleaned. Extraction line: To be cleaned.
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Page 33: Knife Replacement
Knife replacement WARNING! Cutting risk! Knife replacement imposes a significant risk of injuries to the hands. • Always wear cut-proof gloves when replacing the knives. Complete the cutting process. Deposit the workpiece outside the machine. Disconnect the machine from the power supply. Loosen the four nuts on the cover plate. - Page 34 ATTENTION! Risk of damage to machinery! If the directions of rotation of the motor and the knife do not match, there is a risk that the knife will be destroyed during cut- ting. • Check the direction of rotation before starting the machine.
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Page 35: Troubleshooting
Troubleshooting Error Cause Remedy Machine does not cut Switch "OFF" Activate switch Check power plug Power plug defective and replace, if required Motor defective Contact Service desk Cutting knife worn Check cutting knife for wear and replace, if required... -
Page 36: Decommissioning, Disposal
Decommissioning, disposal WARNING! Risk by electrical voltage! There is a risk of electrocution near the live parts! • Shut down the machine/unit. • Disconnect the machine/unit from the power supply. CAUTION! Risk of injuries! Contact with consumables, e.g. oils, greases, test media, im- poses a risk of injuries for the skin, eyes, respiratory and intesti- nal tracts! •... -
Page 37: Consumables And Waste
Consumables and waste Observe applicable national environmental protection and waste disposal regulations. Return consumables, e.g. oils, greases, test media, to supplier - they are hazardous waste. Also observe the information given on the safety data sheet. -
Page 38: Annex
Annex Individual machine/unit components may deviate in their features. Please indicate the serial number of the machine for spare part or- ders. Accessories (upgradable) Accessories Article code Hose guide, 2000mm UHG 14 Extension, 1000mm UHG 14 EXT Suction system UVC S36 Hose length measuring device UMS 4 Spark extinguisher... -
Page 39: Spare Parts List
Spare parts list 9.2.1 Mechanical / Electrical Item Quantity Part code Designation 301.018.0 Chassis Electric engine 230 V, 400 V; 50 - 60 Hz, 3 300.050 phases 300.051 Spare electrical switch for motor 300.050 300.052 Spare brake Nr. 84 Ø21x120 PFC handle 300.2001 Hand lever... -
Page 40: Wear Parts
9.2.2 Wear parts Quantity Article code Designation TM G 275x3x30 Cutting knife with inclined slots TM C 275x3x30 Cutting knife coated TM 275x3x30 Cutting knife flat... -
Page 41: Electric Diagram
Electric diagram... -
Page 43: Maintenance Log
Maintenance log... - Page 44 Remark Date Signature ...
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Page 45: Declaration Of Qualified Staff
Declaration of qualified staff I herewith declare that I have attended an internal training for the operation of the UNIFLEX machine and have been informed on all safety-related details. In addition I declare that I have read and un- derstood this Operation Manual completely. City Date Name...
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