1. Manuals
  2. Brands
  3. WELD TOOLING CORPORATION Manuals
  4. Water Pump
  5. Bug-O Systems 100-1297-120
  6. Instructions and parts manual

WELD TOOLING CORPORATION Bug-O Systems 100-1297-120 Instructions And Parts Manual

Vacuum pump w/ tank
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
INSTRUCTIONS
AND
PARTS MANUAL
VACUUM PUMP W/ TANK
100-1297-120 (120V)
100-1297-240 (240V)
LIT-VAC-TANK-IPM-240723
Bug-O Systems is committed to empowering our customers by providing operator
Controlled mechanized solutions for their welding, cutting and custom applications.
A DIVISION OF WELD TOOLING CORPORATION
280 TECHNOLOGY DRIVE
CANONSBURG, PENNSYLVANIA 15317-9564
USA
PHONE: 412-331-1776
http://www.bugo.com
FAX: 412- 331- 0383
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Bug-O Systems 100-1297-120 and is the answer not in the manual?

Questions and answers

Summary of Contents for WELD TOOLING CORPORATION Bug-O Systems 100-1297-120

  • Page 1 100-1297-120 (120V) 100-1297-240 (240V) LIT-VAC-TANK-IPM-240723 Bug-O Systems is committed to empowering our customers by providing operator Controlled mechanized solutions for their welding, cutting and custom applications. A DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 PHONE: 412-331-1776 http://www.bugo.com...
  • Page 2 SAFETY PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. EQUIPMENT DAMAGE ELECTRIC SHOCK can kill. POSSIBLE. 1) The equipment is not waterproof. Using the unit in a wet environment may result in serious injury.
  • Page 3 HIGH FREQUENCY WARNINGS SPECIAL PRECAUTIONS ARE REQUIRED WHEN USING PLASMA, TIG OR ANY WELDING PROCESS THAT USES HIGH FREQUENCY TO STRIKE AN ARC. WARNING: HIGH FREQUENCY CAN EFFECT MACHINE OPERATION AND THEREFORE, WELD QUALITY. Read the precautions below before installing and using the equipment. PRECAUTIONS: Some plasma or welding cables are strong sources of high frequency interference.

  • Page 4: Table Of Contents

    Table of Contents INTRODUCTION .............................. 5 FEATURES............................... 5 TECHNICAL DATA ............................6 SETUP AND OPERATION ..........................7 100-1297-120 VACUUM PUMP ASSEMBLY – 120V EXPLODED VIEW / PARTS LIST..........8 100-1297-120 VACUUM PUMP ASSEMBLY – 120V EXPLODED VIEW / PARTS LIST (CONT’D) ........ 9 100-1297-240 VACUUM PUMP ASSEMBLY –...

  • Page 5: Introduction

    100-1316 POWER ENTRY BOX ASSEMBLY 100-1296 NYLON REINFORCED NEOPRENE RUBBER WASHER FAS-3102 SOC HD CAP SCR M8 X 16 WAS-0251 5/16" SPLIT LOCK WASHER INTRODUCTION MET-0579-SS SOC HEAD CAP SCREW M6 X 20 MET-2382-SS HEX HD CAP SCR M8 X 25 WAS-5571-SS M6 LOCKWASHER The 100-1297-xxx series vacuum pump with tank was designed to work with Bug-O vacuum rail.

  • Page 6: Technical Data

    A P V D . B Y D R A F T IN G Z. ANDERSON DRAWN DATE SCALE DRAWING TITLE PART NUMBER REVIS WELD TOOLING CORPORATION TOLERANC ES UN LESS OTHERWISE VACUUM PUMP ASSEMBLY – 120V - Jul-17-2024 SPEC IFIED: 120-1297-120 DIMENSIONS 280 TECHNOLOGY DR .015 - 2 PLAC ES...

  • Page 7: Setup And Operation

    SETUP AND OPERATION This pump/tank system is available in 120VAC and 240VAC versions. 100-1297-120 is for the 120VAC version. 100-1297-240 is for the 240VAC version. The pump itself and the power cord are the only items that are voltage specific. The pump is configured internally at the factory for either 120VAC or 240VAC.

  • Page 8: 100-1297-120 Vacuum Pump Assembly - 120V Exploded View / Parts List

    100-1297-120 VACUUM PUMP ASSEMBLY – 120V EXPLODED VIEW / PARTS LIST 26 2X 25 2X 2X 19 2X 21 2X 22 4X 18...

  • Page 9: 100-1297-120 Vacuum Pump Assembly - 120V Exploded View / Parts List (Cont'd)

    100-1297-120 VACUUM PUMP ASSEMBLY – 120V EXPLODED VIEW / PARTS LIST (CONT’D) PARTS LIST ITEM PART # DESCRIPTION 100-1332 AIR TANK , PANCAKE, 5 GAL - MODIFIED ARV-2013 HANDLE 100-1303-120 VACUUM PUMP - 120V ARV-2016 1/4 NPT BRASS CHECK VALVE ARV-1125 1/4 NPT CLOSE NIPPLE BRASS ARV-1002...

  • Page 10: 100-1297-240 Vacuum Pump Assembly - 240V Exploded View / Parts List

    A P V D . B Y E N G IN E E R I N G M. ILISIU A P V D . B Y D R A F T IN G Z. ANDERSON TOLERANC ES UN LESS OTHERWISE WELD TOOLING CORPORATION Jun-18-2024 SPEC IFIED: 1:3.33 VACUUM PUMP ASSEMBLY - 240V 280 TECHNOLOGY DR .015 - 2 PLAC ES...

  • Page 11: 100-1297-240 Vacuum Pump Assembly - 240V Exploded View / Parts List (Cont'd)

    100-1297-240 VACUUM PUMP ASSEMBLY – 240V EXPLODED VIEW / PARTS LIST (CONT’D) PARTS LIST ITEM PART # DESCRIPTION 100-1332 AIR TANK , PANCAKE, 5 GAL - MODIFIED ARV-2013 HANDLE 100-1303-240 VACUUM PUMP - 240V ARV-2016 1/4 NPT BRASS CHECK VALVE ARV-1125 1/4 NPT CLOSE NIPPLE BRASS ARV-1002...

  • Page 12: 100-1316 Power Entry Box Assembly - Exploded View / Parts List

    * 10 APVD. BY ENGINEERING APVD. BY DRAFTING DRAWN DATE: SCALE: DRAWING TITLE: Jun-11-2024 WELD TOOLING CORPORATION M. ILISIU Z. ANDERSON TOLERANCES UNLESS OTHERWISE SPECIFIED: .015 - 2 PLACES POWER ENTRY BOX ASS 280 TECHNOLOGY DRIVE .005 - 3 PLACES CANONSBURG, PA 15317 APVD.

  • Page 13: 100-1297-Xx-Wd Vacuum Pump - Wiring Diagram

    100-1297-XX-WD VACUUM PUMP – WIRING DIAGRAM TERM WTE 0312 TERM WTE 0312 LINE 100-1303-120 100-1303-240 VACUUM PUMP TERM WTE 0312 NEUTRAL 27.0" GRN/YEL 16AWG 16AWG 27.0" 16AWG 27.0" 100-1335 100-1288 100-1316 VACUUM SWITCH POWER ENTRY TERM WT E 1508 (4X) 100-1254 100-1254 (POWER ENTRY MODULE) DETAIL...

  • Page 14: Vacuum Switch (100-1288) - Setup And Maintenance

    VACUUM SWITCH (100-1288) – SETUP AND MAINTENANCE DESCRIPTION: The vacuum switch is a 2-Pole, NEMA 1 enclosure switch for controlling vacuum pumps. The vacuum switch includes a 3-way lever plus nameplate with marking: Float only—Vacuum and Float---Continuous (factory modification only) LEVER MODES: FLOAT ONLY: Do not use.

  • Page 15: Vacuum Switch (100-1288) - Setup And Maintenance (Cont'd)

    VACUUM SWITCH (100-1288) – SETUP AND MAINTENANCE (Cont’d) ADJUSTMENT (RANGE): Adjust the range spring nut (A) first until the desired vacuum operating point is obtained (see Figure 1). This adjustment changes both the high and low operating points but should always be set the higher vacuum operating point.

  • Page 16: 100-1303-120 (-240) Vacuum Pump - Troubleshooting/Maintenance

    100-1303-120 (-240) VACUUM PUMP – TROUBLESHOOTING/MAINTENANCE START UP If the motor fails to start or slows down significantly under load, shut off and disconnect from power supply. Check that the voltage is correct to the motor. GENERAL MAINTENANCE 1 – Remove end cap and filters. Inspect filters for rips, tears, cuts, brittleness, and excessive foreign material.

  • Page 17: 100-1303-120 (-240) Vacuum Pump - Troubleshooting/Maintenance (Cont'd)

    100-1303-120 (-240) VACUUM PUMP – TROUBLESHOOTING/MAINTENANCE (CONT’D) TROUBLE-SHOOTING ITEMS TO CHECK FIRST 1) Make sure circuit breaker is not tripped. The switch incorporates a circuit breaker. Reset it by turning the power switch off and then back on. 2) Float switch must be in VACUUM & FLOAT mode or CONTINUOUS. If it is in FLOAT ONLY, the vacuum pump will never turn on.

  • Page 18: Suction Cup Ratings

    SUCTION CUP RATINGS LOAD CASE 1 – (VERTICAL MOUNT) HOLDING POWER WORKPIECE MATERIAL 12.2 kg (26.9 LB) Maximum mass per cup for smooth and dense workpiece 1.8 kg (4.1 LB) Maximum mass per cup for porous, rough, or oiled workpiece LOAD CASE 2 –...

This manual is also suitable for:

Bug-o systems 100-1297-240

Table of Contents