CNC YCW1 Series Operation Instruction Manual

Intelligent conventional circuit breaker

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YCW1 Series

Intelligent Conventional Circuit

Breaker

IEC 60947-2

Table of Contents

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Summary of Contents for CNC YCW1 Series

Page 1 YCW1 Series Intelligent Conventional Circuit Breaker IEC 60947-2...
Page 2 Contents ……………………………………………………………(1) PURPOSE AND TYPE ……(1) NORMAL WORKING CONDITION AND INSTALLATION CONDITION ……………………………………(2) TECHNICAL DATA AND PERFORMANCE …………………………………………………… (7) 1.STRUCTURE OVERVIEW …………………………………………………………………(11) WIRE DRAWING ………………………………(21) EXTERNAL FORM AND INSTALLATION SIZE …………………………………(27) INSTALLATION, USE AND MAINTENANCE ……………………………………… (29) FAILURE ANALYSIS AND RECOVERY …………………………………………………………(31) ORDER INSTRUCTION ………………………………………………………………………...
Page 3 YCW1 series intelligent conventional circuit breaker 1. Purpose and type 1.1 Purpose The rated alternating voltage of YCW 1 series intelligent conventional circuit breaker (hereinafter referred to as circuit breaker) is 50Hz, 400V and 660V and the rated current is 200A~6300A. It's mainly used to distribute electric energy and protect line and power equipment from overload, under voltage, short circuit and grounding failure.
Page 4: Technical Data And Performance
3. Technical data and performance 3.1 Basic parameter of circuit breaker (shown in Table 1) Table 1 Basic parameter Rated short Breaking Shell Breaking Rated Rated Arcover Power time ability of rated Rated grade ability of rated insulation distance voltage Type withstand operating short...
Page 5 3.2.1.4 The protection character of current release 1000 is shown in Table 1. 5000 Ir1=(0.4～1)In 3.2.1.5 Character of protection action of 2000 grounding failure 1000 tr1=(15～480)s The grounding failure is divided into two kinds. Oneis to test neutral point current. When three-phasecurrent is balanced, the neutral current is zero;...
Page 6 3.2.2 Multi-function performance of intelligent release 3.2.2.1 Ammeter function Display maximum phase current of major loop on digital pipe. Press select and display corresponding phase current of indication lamp. 3.2.2.2 Voltage function Display maximum phase voltage of major loop on digital pipe. Press select and display corresponding phase voltage of indication lamp (installation as per requirements).
Page 7: Master Station
3.2.2.8 Thermal Simulation Function Through overload and short-time delay after the release is tripped, it will have the memory function with the characteristics of simulation and bimetallic strip. The discharging of overload energy lasts 30 min, and the short-time delay energy 15 min. In the meantime, if there is anything wrong with the overload or short-time delay, the tripping time will be shortened;...
Page 8 For the corresponding object, use the mouse to click the remote control button, and then the system will present the current operation state of the corresponding object. After the operator has input the operation password, by means of remote control, the directive "closing" or "disconnection"...
Page 9: Structure Description
4 Structure description The ﬁxed circuit breaker is mainly composed of the contact system, intelligent release, manually-operated mechanism, electric operating mechanism, mounting panel; The drawer circuit breaker is mainly composed of the contact system, intelligent release, manually-operated mechanism, electric operating mechanism, drawer seat; The circuit breaker takes the three-dimensional arrangement form, which is compact and small.
Page 10 4.1 Contact system (shown in ﬁgure 6) Each phase of the contact system is installed in a cabinet Main Shaft formed by the insulation board, with the arc chamber Static Contact above the cabinet. by connecting the link bar with the Moving Link Bar main shaft outside the insulation board, the contact system...
Page 11 4.3 Intelligent release The composition of the release is shown in the following relation diagram (see Figure 11) Interlocking gear Restoring mechanism Base Magnetic ﬂux converter Contactor Release body Basic circuit Case Release Structure such as crust, etc. Mutual inductor Sensor AC power supply Power supply...
Page 12 4.4 Other releases Under-voltage release (see Figure 12) Shunt release (see Figure 12) Releases able to cut oﬀ circuit-breaker from a long distance. Closed electromagnet (see Figure 12) The breaker is at the cutting-oﬀ position after energy storage, and able to close circuit-breaker by electrifying the electromagnet.
Page 13 Secondary wiring diagram (the controller is L type or M type with additional function) (the contact of the auxiliary switch is four-group conversion) 5 Wiring diagram 12 16 17 18 19 20 21 #1，#2 AC working power supply input (input from DC modules of U1 and U2 in the case of the direct current) AC230V...
Page 14 Connection diagram of secondary loop of the relay of L or M type intelligent controller (the contact of the auxiliary switch is characterized by four-normally open and four-normally close) Intelligent controller & Other Wirings #1，#2 AC working power supply input (input from DC modules of U1 and U2 in the case of the direct current) #12 Output of overload pre-alarming signal #13 Output of communication remote-control shunt tripping...
Page 15 Secondary Circuit Wiring for Breaker of L or M Intelligent Controller (Auxiliary switch contact with 6-NO & 2-NC) Intelligent controller & Other Wirings #1 & #2 AC work power input (if DC is applicable, input through DC modular U1 & U2) #12 Overload pre-alarm signal output #16 Ground release or alarm signal output (or electric leakage alarm signal) #17 Unload signal output 1 ｝...
Page 16 Secondary Circuit Wiring for Breaker of L or M Intelligent Controller (Auxiliary switch contact with 2-NO & 6-NC) Intelligent controller & Other Wirings #1 & #2 AC work power input (if DC is applicable, inputs through DC modular U1 & U2) #12 Overload pre-alarm signal output #16 Grounded release or alarm signal output (or electric leakage alarm signal) #17 Unload signal output 1 ｝...
Page 17 Secondary Circuit Wiring for Breaker of L or M Intelligent Controller (Auxiliary switch contact with 3-NO & 3-NC) Intelligent controller & Other Wirings #1 & #2 AC work power input (if DC is applicable, inputs through DC modular U1 & U2) #12 Overload pre-alarm signal output #16 Grounded release or alarm signal output (or electric leakage alarm signal) #17 Unload signal output 1 is only applied for the 2M model...
Page 18: Intelligent Controller
H Controller Wiring Diagram Intelligent controller & Other Wirings 10 11 12 13 14 15 16 17 18 19 20 21 XT #1 & #2 AC work power input (if DC is applicable, inputs through DC modular U1 & U2) Remote Control #10 Remote communication &...
Page 19 Secondary Circuit Wiring for Breaker of H Intelligent Controller (Auxiliary switch contact with 4-NO & 4-NC) Intelligent controller & Other Wirings #1 & #2 AC work power input (if DC is applicable, inputs through DC modular U1 & U2) #10 RS485 communication terminal A (+) }remote communication & remote regulation #10 RS485 communication terminal B (-) }remote control, remote measurement etc.
Page 20 Secondary Circuit Wiring for Breaker of H Intelligent Controller (Auxiliary switch contact with 6-NO & 2-NC) Secondary Circuit Wiring for Breaker of H Intelligent Controller (Auxiliary switch contact with 6-NO & 2-NC) Intelligent controller & Other Wirings #1 & #2 AC work power input (if DC is applicable, inputs through DC modular U1 & U2) #10 RS485 communication terminal A (+) } remote communication &...
Page 21 Connection diagram of secondary loop of the relay of H type intelligent controller (contact of the auxiliary switch is characterized by two-normally open and six-normally close) Other connecting wires of intelligent controller #1，#2 AC working power supply input (input from DC modules of U1 and U2 in the case of the direct current) #10 Remote communication and regulation of terminal 1 of RS485 communication A (+) #11 Remote control and measurement of terminal J of Rs485 communication B #12 Output of overload pre-alarming signal...
Page 22 Secondary Circuit Wiring for Breaker of H Intelligent Controller (Auxiliary switch contact with 3-NO & 3-NC) Other connecting wires of intelligent controller #1，#2 AC working power supply input (input from DC modules of U1 and U2 in the case of the direct current) #10 Remote communication and regulation of terminal 1 of RS485 communication A (+) #11 Remote control and measurement of terminal J of RS485 communication B #12 Output of overload pre-alarming signal...
Page 23: Overall And Mounting Dimensions
6 Overall and Mounting Dimensions 6.1 YCWl-2000A Fixed Circuit-Breaker Installation and Overall Dimensions are shown in Figure 15. Center line of door frame 3P=340 4P=435 3P=362 4P=457 amm 400-800A 1000-1600A 2000A Mode 1 Mode 2 Figure 15 Fixed Circuit-Breaker Installation and Overall Dimensions (In?I equals to 2000A three or four-pole) 6.2 YCWl-3200A Fixed Circuit-Breaker Installation and Overall Dimensions are shown in Figure 16.
Page 24 6.3 YCW-4000A Fixed Circuit-Breaker Installation and Overall Dimensions are shown in Figure 17 and 18. Center line of door frame Product Center line amm 2500-4000A 6.4 .1The installation of YCWI-6300/3P ﬁxed circuit breaker and overall dimension are shown in Figure . Center line of door frame amm 4000A...
Page 25 6.4 .2The installation of YCWI-6300 A ﬁxed circuit breaker and overall dimension are shown in Figure 19. 298.5 301.5 50 80 50 80 50 80 YCW1-6300/6300/3P 24-Φ15 Φ 4- 12 182.5 246.5 246.5 Φ 28- 15 4000A 5000A 6300A YCW1-6300/4000A、 5000A/4P 6.5 The installation of YCWl-2000A drawer circuit breaker and overall dimension are shown in Figure 20.
Page 26 6.6 Outline & Installation size of YCW1-3200A Drawer Breaker refer to Diagram 21. Center line of door frame Separation position 2× 11× 27 Φ11 Φ 3P=325 Reference Point 4P=440 3P=435 4P=550 25 25 16×Φ13 amm 2000A、 2500A 2900A、 3200A Mode 2 Mode 1 Figure 21 Installation of the drawer circuit breaker and overall dimension (Inm = 3200A three-pole, quadrupole) 6.7 The shape of YCWl-4000A drawer circuit breaker and installation size are shown in the Figure 22.
Page 27 6.8 Figure 23 Shape of YCW1一6300 /3P drawer circuit breaker (quadrupole) and installation size. Center line of door frame Separation position 2-11× 17 Φ11 Φ14 4Xφ13 162.5 Reference Point 246.5 246.5 28-Φ15 4000A 5000A YCW1-6300/4000、5000/3P Figure 23 Installation of drawer circuit breaker and overall dimension (Inm=.4000A quadrupole). 6.9 Installation of YCWl-6300A drawer circuit breaker and overall dimension are shown in the Figure 24.
Page 28 6.10 Installation size for panel drilling is shown in the Figure 25 and Table 10 Unit: mm 8Xφ5 11Xφ5 Undersurface of Breaker Fixed Type Table 10 installation size for panel drilling Model YCW1-2000 YCW1-3200～6300 Drawer Type Installation size for panel drilling 6.11 Interlocking mechanism of the breaker is shown in Figure 26a and 26b Unit: mm Maximum...
Page 29: Installation, Use And Maintenance
7. Installation, use and maintenance 7.1 Installation Examine the specification of circuit breaker complying with the requirements or not prior to installation. Examine insulation resistance by 500V megohmmeter. It should be less than 10M under the 205℃ surrounding medium and 50％〜70％ relative humidity, otherwise it should be dried. Use it until the insulation resistance reaching the requirements.
Page 30 7.2.3 Other rules for release use While setting and examining the situation, the release automatically clears and works normally in min without pressing button. Once failure occurs, it will lock button function and enter failure treatment situation. □Setting examination After lamp-clearing "...
Page 31: Common Failure
8. Failure analysis and recovery Common failure and recovery method are shown in Table 11 Table 11 Common failure Reason analysis Recovery method Ground-load tripping (long- Examine tripping current value and operating time of controller, time delay indication lamp is ﬁnd out the failure and recover.
Page 32 Table 11 (continued) 1) Not draw out the Do not draw out 1) Draw out the handle; handle while the draw-out 2)Completely shake the circuit breaker into " separation " 2) The circuit breaker circuit breaker is position. hasn't completely in separatione "...
Page 33: Under-Voltage
9. Order instruction While ordering, please ﬁll in the following form. Quantity □AC400V □AC660V Item Rated voltage Available type and speciﬁcation □200 □400 □630 □1000 □ □ Quantity Fixed Draw-out □1250 □1250 □1600 □2000 □ □ Grade III Grade IV □2500 □2900 □3200 Quantity □...
Page 34 YCW1 Series IEC 60947-2...

This manual is also suitable for:

Ycw1-1000 Ycw1-2000 Ycw1-3200 Ycw1-4000 Ycw1-6300