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SKIDRIL P100 Operating Manual

Hydraulic power unit
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SKIDRIL
HYDRAULIC POWER UNIT
MODEL P100
OPERATING MANUAL
CAUTION
FOR
SAFETY
PURPOSES,
READ
THIS
MANUAL
THROUGHLY
FAILURE
BEFORE ATTEMPTING TO USE THIS POWER UNIT.
TO ADHERE TO OPERATING PROCEDURES MAY CAUSE DAMAGES.
IN
EASILY ACCESSIBLE
ALWAYS
KEEP
THIS
MANUAL
AN
PLACE
10

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Summary of Contents for SKIDRIL P100

  • Page 1 SKIDRIL HYDRAULIC POWER UNIT MODEL P100 OPERATING MANUAL CAUTION SAFETY PURPOSES, READ THIS MANUAL THROUGHLY FAILURE BEFORE ATTEMPTING TO USE THIS POWER UNIT. TO ADHERE TO OPERATING PROCEDURES MAY CAUSE DAMAGES. EASILY ACCESSIBLE ALWAYS KEEP THIS MANUAL PLACE...
  • Page 2 In case this manual should be lost or damaged, immediately contact us or your dealer to purchase a new copy. We recommend you always use Skidril genuine components and parts. Replacing components and parts from other sources may cause damages to this machine and endanger operators.

  • Page 3: Table Of Contents

    CONTENTS Safety Information .............. 4 ～ 8 Safety Alert Classifications ........... 5 Safety Alerts ..............6 ～ 8 Introductions ............... 9 Specifications & Descriptions ..........10 Precaution Labels and Positions ........11 Guidelines ................12 ～13 Operation................13 ～ 17 Before Starting the Engine ...........
  • Page 4 SAFETY ALERT SYMBOLS Read and understand all of the instructions and safety information in this manual before operating. Wear eye protection. Wear hearing protection. Wear a dust mask. Wear a helmet. Wear protective gloves. Wear foot protection boots. Do not touch oil with your bare hands. Unit body will be hot during and after use.

  • Page 5: Safety Information

    SAFETY INFORMATION To enable you to use this machine safely, safety precautions and labels are given in this manual and affixed to the machine to give explanations of situations involving potential hazards and of the methods of avoiding such situations. SAFETY ALERT CLASSIFICATIONS The following safety alert symbols are used to inform you that there is a potential hazardous situation that may lead to personal injury...

  • Page 6: Safety Alerts

    SAFETY ALERTS DO NOT OPERATE THE MACHINE UNLESS THE FOLLOWING SAFETY INSTRUCTIONS HAVE BEEN THOROUGHLY READ AND UNDERSTOOD! Read the operation manual and engine CAUTION manual thoroughly understand function and operations well before using this machine. Before operating equipment, WARNING sure wear personal...
  • Page 7 Do not touch the machine with your CAUTION bare hands 1. The unit may become hot under continuous running. Do not touch the unit with your bare hands. 2. Tools may become hot under continuous use, make sure to wear gloves before any contact with the tools. * Failure to observe this precaution can result in burns When lending someone the equipment WARNING...
  • Page 8 Fire Prevention: Avoid flammable DANGER goods Do not smoke or use any flame near fuel or oil. Stop the engine before refueling and refuel in ventilated area. Don’t spill fuel when refueling. If fuel is spilled, wipe it off, clean and dry. Don’t over fill. Turn the fuel cap tightly after refueling.
  • Page 9 DO NOT operate this power unit in the following situations: 1. Close to flammable objects or objects which catch fire easily. 2. Inclined ground. 3. Underground, or any places which are not well-ventilated. 4. At high altitudes which exceeds 1,000m *(Consult with us or our service dealers if you have any questions regarding the matter.) 5.
  • Page 10 Dimensions L 770mm x W 590mm x H 750mm Dry Weight 102 kg SPECIFICATION & DESCRIPTIONS Max Pressure 15 MPa MODEL P100 Oil Flow 20・25・30 L/min （3 mode select） Engine HONDA GX390 ・Max Output 8.7kW (at 3600rpm) ・Spark Plug BPR6ES(NGK), W20EPR-U(DENSO) ・Fuel Tank Capacity...

  • Page 11: Precaution Labels And Positions

    PRECAUTION LABELS AND POSITIONS Precaution Labels are to remind you to be extra cautious for potential hazards. It is extremely important that all the safety precaution labels are legible at all times. Replace labels once when they are illegible. ③ ①...

  • Page 12: Guidelines

    12. When stored for over 1 month, drain all the fuel in engine and clean the dirt, dust or mud on engine. 13. When storing P100 for over 1 month, always disconnect the wires of battery. To disconnect the wires, disconnect the minus （－）...

  • Page 13: Operation

    clothes, wash immediately with water. If the acid gets into your eyes, wash your eyes with flowing water for over 15 minutes and seek medical attention. 2) Be careful not to connect the electric poles （plus+/minus－）and wires of battery reversely. If connected reversely, serious trouble may occur.
  • Page 14 (3) Clean air cleaner element of the engine. (4) Fuel: Refill gasoline into the fuel tank. Capacity: 6.1 L Be careful not to overfill. Any spilled gasoline should be wiped clean. 2. Start The Engine: (1) Attach power unit and equipment (breakers and etc.) with connection hoses before starting engine.
  • Page 15 (2) Start the operation ① Open the fuel cock. ② Close the choke lever. When to open the choke lever:  When the weather is cold or when the engine is cold, close the choke.  When the weather is warm or when starting the engine right after stopping, fully or partially open the choke.
  • Page 16 ④ -1 Electric Start P100: Turn the engine switch to "START" position and start engine with cell starter. Move the switch back to "ON" position after engine starts running. 《NOTICE》 If the engine does not start within 5 seconds after rotating the cell...
  • Page 17 After starting the engine, open the choke lever.  Open the choke gradually corresponding to the engine’s condition. Eventually, the choke should be fully opened.  When the weather is cold, engine may stop if you open the choke too rapidly.
  • Page 18 Operating (1) Turn the throttle lever to 20L, 25L, 30L already set up in our factory. (2) Turn the ON-OFF lever to running position “I” (OPERATE).
  • Page 19 (3) Operate the hydraulic tools. For the operation of each tool, read and follow the operation manuals of each tool. Read through all the operating manuals of hydraulic tools (breakers and etc) which you intend to use. Stop 1) Turn the throttle to low speed and let it run for 1 to 2 minutes.
  • Page 20 3) Close the fuel valve. 4) Detach the hoses which are connected to hydraulic tools (breakers and etc.) CAUTION The temperature of some parts of this power unit such as tools and/or extension hoses may go high after being operated. Always wear gloves when operating.
  • Page 21 MAINTENANCE I. Daily Inspections (1) Check the engine oil level each time before starting the engine. (2) Make sure hydraulic oil is above the middle line on the indicator window. Refill hydraulic oil if necessary. (Recommended Hydraulic Oil: ISO VG32 or 46 or equivalent) (3) Clean the element of the air cleaner in the engine.
  • Page 22 II. Periodic Inspections For the purpose of keeping the power unit in good condition, make sure the following maintenance items are performed periodically. 100H 200H Change engine oil ○*1 Clean the air cleaner ○ Clean the spark plug ○ Change hydraulic oil ○(1) Clean the radiator ○(2)
  • Page 23 TROUBLE SHOOTING Ask your dealer for service for items with* Symptoms Causes Countermeasures 1. Engine does not start 1. No fuel in fuel tank 1. Refill fuel 2. Bad fuel 2. Replace it 3. Air is in the fuel pipe and breaks the 3.
  • Page 24 5. Looseness or damage of throttle wire 5. Adjust or replace ＊ 4. Attached tool does 1. Trouble of the tool 1. Check and repair ＊ not operate or operate 2. Tool is not suitable and out of specs 2. Use suitable tool in lower power 3.
  • Page 25 NO.4 20190412 EXPLODED VIEW/ PARTS LIST 1. FRAME...
  • Page 26 NO.4 20190412 1．FRAME Part Number Descriptions Q'ty Part Number Descriptions Q'ty MU14Z037A Engine Base ＳＲ-5×10（3P） Screw 106-11307 Wheel Shaft WP-10 Washer MU14X063A Front Panel (B) WP-20 Washer MU14Y026A Handle WS-10 Washer MU14Z041A Throttle Label WS-8 Washer MU14W062A Frame (B) N1-10 ―...
  • Page 27 NO.4 20190412 2. PUMP...
  • Page 28 NO.4 20190412 Part Number Descriptions Q'ty Part Number Descriptions Q'ty MU14Z005A Pump Flange(MAR) ＳＳ－１２ Hose Band MU14Z046A Coupling(MAR) OP-24 O Ring MU14Z045A Coupling(GX390) OP-22 O Ring MU07Z034A ＳＨ－6×8KUBOMISAKI Screw MU14Z007A Mounting Plate N2-4-10×8 Ｌ＝330 Nylon Tube MU14Z009A Delivery Flange(Φ 20) B-10×40 Bolt MU14Z010A...
  • Page 29 NO.4 20190412 ３．Throttle Lever Tank Gr...
  • Page 30 NO.4 20190412 Part Number Descriptions Q'ty Part Number Descriptions Q'ty MU14Z008A Rotary N-2083-06-08 Adaptor MU14Z011A N-2086-16 Adaptor MU14Z012A Plate N-1007-08-12 Adaptor MU14Z013A Lever N-9034-08 Adaptor MU14Z042A Operation Label PBF-10 Mini Ball Plunger MU14Z015A Shaft PC25×6B Ball MU14Z016A Bypass Valve Ｌ4Ｎ10×8－PT1/4 Elbow MU14Z017A Washer(Bypass)
  • Page 31 NO.4 20190412 Part Number Descriptions Q'ty Part Number Descriptions Q'ty B-6×15 Bolt Flat Face Coupler （No.63～66） BH-5×15 Bolt N-1007-06 Adaptor BH-4×15 Bolt W18S1 Washer WP-8 Washer 10-362-6204 FF Coupler Male WP-6 Washer 10-362-1204 FF Coupler Female WP-4 Washer N-2084-08-65A Adaptor WS-8 Washer WS-6...
  • Page 32 NO.4 20190412 ４．Engine Code Description Q'ty GX390UT2 SXE4 Engine 16594-883-010 Wire Holder Ｅ－５ Circrip １ SR-４×６ （Ucr） Screw Control Cable（B）...

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