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Summary of Contents for KODERA CCP-02
- Page 1 ＣＣＰ－０２ Instruction Manual January 29, 2010 Please read through very well before operating CASTING CCP-02. Caution must be strictly observed safety. It is recommended to keep this booklet nearby for your reference.
- Page 2 Safety Instructions When you do not operate the unit properly, it may cause failures or accidents. Please read this instruction manual carefully, before you start operating the unit. In this manual, safety instructions are indicated with “CAUTION” or “WARNING”. ！ WARNING: When not observed, it may result in death or severe injuries.
- Page 3 ！ CAUTION Do not operate the unit with wet hands. It may cause an electric shock. ！ CAUTION Do not sprinkle water on the unit. It may cause an electric shock or fire. ！ CAUTION Do not block the fan. It may overload the unit and cause failure.
- Page 4 Cautions when installing the unit ！ WARNING Please install the unit in a stable and horizontal place. The weight of the unit should be taken into consideration. When not installed properly, the unit may fall down and cause injuries or the operation noise may be loud. ！...
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Page 5: Table Of Contents
Safety Instructions ..................１ Index ........................ ４ 1) How to Install ....................５ 2) Name of Each Part: CCP-02 ............... ６ 3) Operation Panel ..................７ 4) Before the Operation ................... ９ 5) How to Turn on and off the Power ............１０... -
Page 6: How To Install
1) How to Install Install this unit on a horizontal and stable place. It should be able to hold the weight of the unit. Secure the unit by screwing bolts in holes A. Ａ ５... -
Page 7: Name Of Each Part: Ccp-02
2) Name of Each Part: CCP-02 ①Terminal Guide Plate ②Crimper Unit ③Operation Panel ④Light ⑤Terminal Reel bar ６... -
Page 8: Operation Panel
3) Operation Panel Ｒ ｅ ｓ ｅ ｔ Ｓ ｗ ｉ ｔ ｃ ｈ ①Power switch. ②Counter：The number that it was crimped is counted. When it wants to make it "0", a reset button is pushed with the thin stick and so on. - Page 9 ④OK Switch （Green）：After good goods pressure due at (crimp hight, pressure due at the position, all that it is pulled give OK.) is done, pressure value to indicate by pushing this switch at present is made the pressure value of a standard for a judgment of the good goods rejected article.
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Page 10: Before The Operation
4) Before the Operation ・Connecting cords Insert the supplied power cord plug to the plug inlet in the power box at the back of the unit securely. ！ Check the specified voltage. ！ When the circuit breaker trips at the power-on or during the wire processing, please contact your dealer of this unit. -
Page 11: How To Turn On And Off The Power
5) How to Turn on and off the Power Crimper unit power on/off Use the power switch at the back of the crimper. ！ Make sure to turn the unit off, when exchanging the applicator or when you work near a moving part. Turn the select switch to the right (I) usually. -
Page 12: Operation
7) Operation First of all, turn off [POWER] switch and crimper switch. ①manual adjustment Attach applicator, insert manual handle into press and turn it slowly clockwise without terminals. If you feel tight at the bottom dead center, stop turning. Loosen CH(crimp height) adjust lock lever, turn CH adjust knob upward until manual handle can turn 1 rotation easily. -
Page 13: Crimp Force Monitor
8) Crimp force monitor Pressure sensor is integrated in the ram bolt of this unit. You can monitor the pressure given to a terminal for every single crimping. The monitor detects non-conforming items, such as crimping without core, crimping with cut core, or strip-caught crimping by a difference of pressure from non-defective ones. -
Page 14: 9）How To Operation
9）How to Operation 1."7) the fault adjustment of crimp hight" of the former page is done. 2.It is processed with foot switch, and crimp higth is measured. 3.Adjust the crimp height with CH adjust knob. Every cycle of CH adjust knob adjusts 1.5mm. Long scale every 0.1mm, short scale every 0.05mm. - Page 15 Select the tolerance percentage (example) A. Make one good piece. B. Determine pressure value, try tolerance [1] and make 10 pieces. C. Check detected pieces as defective by sensor. a. No good piece out of detected ones. (Detection was done correctly.) →Select tolerance [1].
- Page 16 9. Press “Foot Switch” and start operation. Check the crimping condition of defected pieces carefully, such as crimp height. If there is no problem with the piece, make the error tolerance range wider. 10. Effect from crimper temperature on the pressure Ex) After you have operated 2 to 3 hours consecutively, stopped the unit for 30 minutes and start the operation again at the same setting, you may have a slight difference of the pressure and it might be determined as an error.
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Page 17: Maintenance
If sensor is damaged, you will have the following problems. *The display shows several hundred kg without any load. *No display is shown even though the crimping is finished. *The value on the display is more than hundreds of times of the maximum pressure value of non-defective piece. -
Page 18: Attachment Table
12) Attachment Table manufacturer kind type side J.S.T.Mfg. Hand １ ○ MOLEX ２ ○ ○ Union Machinery Automatic ○ Ercco International Automatic ○ ４ Honda Communication Ind. Automatic ○ J.S.T.Mfg. Automatic ○ ○ ○ Hand ＆ Auto ○ Oriental Terminal products Automatic ○... -
Page 19: Specification
Specification Digital crimper CCP-02 Model (Crimp force monitor as standard equipment) Outer W:410mm × D:155mm × H:495mm (body) dimension Weight 68 Kg Power Single phase AC220V （50/60Ｈｚ） consumption Crimping 2.5 ton capacity Crimper 30mm Option：40mm stroke June 5 2006 ※For improvement, specifications are subject to change without notice. - Page 20 １９...
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