MORTECH 1036-2SE Technical User's Manual

Wall mounted service station

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MODEL 1036-2SE
WALL MOUNTED
SERVICE STATION
CAUTION
• Inspect unit and all components
for any loosening that may have
occurred during shipping •
ATTENTION
Review entire manual before
starting assembly
ATTENTION
All images and Drawing in this manual
may not represent your model.
Refer to your particular project for
exact specifications
Mortech™ Manufacturing Inc.
411 North Aerojet Avenue, Azusa, CA 91702
(626) 334-1471 www.mortechmfg.com
Technical Users' Manual
Installation and Operating Instructions
CAUTION
DO NOT USE CLEANERS
CONTAINING CHLORINE WHEN
CLEANING STAINLESS STEEL
WARNING
Biohazard Label is place on the
equipment signifying the potentially
infectiousness due to the samples
or reagents

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Summary of Contents for MORTECH 1036-2SE

  • Page 1 Technical Users’ Manual Installation and Operating Instructions MODEL 1036-2SE WALL MOUNTED SERVICE STATION CAUTION CAUTION • Inspect unit and all components DO NOT USE CLEANERS • for any loosening that may have CONTAINING CHLORINE WHEN occurred during shipping • CLEANING STAINLESS STEEL •...
  • Page 2: Safety Information

    • Is unit draining properly? WARNING • Are all nuts, bolts, and pins secured in place? It is crucial that any work performed on Mortech Mfg. Inc. If unit has an issue contact customer relations. manufactured items are carried out exclusively by skilled INSTRUCTION FOR HANDLING professionals who have the respective training.
  • Page 3: Installation

    MOUNTING INSTRUCTIONS Step 1. Verify all utility rough-ins have been supplied in the proper location and per the project specifications. Drawings from Mortech for utilities are provided with the submittal packet information. Utilities can include: water lines, electrical, drain etc.
  • Page 4: Parts Listing

    COMMERCIAL DISPOSER 23/58 Standard Design Features: • Stainless Steel Sink • 1036-2SE includes Emergency Shower and • Electric Waste Disposal Unit Eyewash Assemblies • Hot and Cold Water Tempering unit with The Wall Mounted Service Station is fabricated of stainless...
  • Page 5 1036-2SE Wall Mounted Service Station Plumbing PLUMBING CONNECTION INSTRUCTIONS The station is provided with a single point connection for hot and cold water. A typical flex line can be used for connection. STEP 1: (Refer to Figure-G) Flush out all water lines prior to connection.
  • Page 6 Electrical 1036-2SE Wall Mounted Service Station General contractor is recommended to provide: INCOMING MAIN a. Waterproof load center with 1 circuit breaker ELECTRICAL POWER disconnect with a 20 amps fuse (Circuit One) POWER DISCONNECT and 15 amps fuse (Circuit Two) and a point of (CONDUIT) contact for the unit to be installed.
  • Page 7: Component Data

    A complete collection of our product drawings is available for download at the InSinkErator Revit/CAD Library, which can be found at www.insinkerator.com/foodservice. Product information is also accessible on The KCL CADalog. More information is available from KCL at www.kclcad.com. Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...
  • Page 8: Product Features

    120/277 Volt HP Rating: 1HP-120V 2HP-240V-277V Max Amp: 16 Amp Termination: Side Actuator Material: Thermoplastic Body Material: Thermoplastic Strap Material: Steel Standards and Certifications: UL/CSA 110V 220V Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...
  • Page 9: Material Characteristics

    RESET LINE LINE LINE LINE: cable brings power to the GFCI Service Panel Mortech™ Manufacturing Inc. Grounding connection to box ( if box has a 411 North Aerojet Avenue, Azusa, CA 91702 grounding terminal) LOAD LOAD (626) 334-1471 www.mortechmfg.com Wire...
  • Page 10: Technical Specifications

    Markings The outer surface of the conduit shall be clearly marked with a legible print legend in accordance with UL 1660 and CSA C22.2 No. 227.2. Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...
  • Page 11: Installation Instructions

    2. INSTALL VALVE so that arrows on bracket point upward. If you are making a shower installation only, plug bottom outlet of valve with pipe plug or copper plug. Delta Mixing Valve Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...
  • Page 12: Components Data

    Components Data MAINTENANCE Helpful Hints: 1. Before removing valve cartridge assembly for any maintenance, be sure to note the position of the stop on the cap. The valve cartridge assembly must always be put back in the same position. For normal installations, the stop on the cap will face the left.
  • Page 13 Components Data This warranty is extensive in that it covers replacement of all defective parts and even finish, but these are the only two things that are covered. LABOR CHARGES AND/OR DAMAGE INCURRED IN INSTALLATION, REPAIR, OR RE- PLACEMENT AS WELL AS ANY OTHER KIND OF LOSS OR DAMAGES ARE EXCLUDED.
  • Page 14 12” SWING SPOUT Model #3963 12” SWING SPOUT SINGLE WALL CONTROL VALVE w/ SWIVEL OUTLET Model #3700 SINGLE WALL CONTROL VALVE w/ SWIVEL OUTLET 5-3/4” 2” 12” Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...
  • Page 15 Component Data HYDRO-ASPIRATOR Mandatory operation requirements A - VACUUM 3/4-11.5 FAUCET THREAD B - 1.500-28 THREAD • Minimum 1/2” supply line C - 1/8-27 NPS PIPE THREAD • Minimum 60 lbs of water pressure D - 3/4-32 THREAD • Minimum 4 gallons per minute of water flow through unit OVERALL ASSEMBLY LENGTH = 5.750 INCHES Vacuum up to 26 inches can be maintained at these pressures.
  • Page 16 SPRAY HOSE ASSEMBLY SINGLE WALL CONTROL VALVE Model #2700 SPRAY HEAD Model #10820 SPRAY HANDLE Model #2913 SPRAY HOSE Mortech Model #SH10 SPRAY HOSE Mortech Model #SH10 SPRAY HANDLE Model #2913 Feature: Recommended Settings • Single wall • 110ºF at 80 psi •...
  • Page 17 Component Data Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...
  • Page 18 AP250-015 Modesty curtain for horizontal shower installation. Guardian Equipment 312 447 8100 TELEPHONE Mortech™ Manufacturing Inc. Listed 8116. Units have been tested to and comply with 1140 N North Branch St 312 447 8101 FACSIMILE 411 North Aerojet Avenue, Azusa, CA 91702 ANSI Z358.1-2014 and the...
  • Page 19: Maintenance Instructions

    1036-2SE Wall Mounted Service Station Maintenance MAINTENANCE INSTRUCTIONS EFFECTIVE CLEANING METHODS The unit requires regular maintenance and follow the Commercial Cleaners - Many commercial cleaners manufactures directions. compounded from phosphates, synthetic detergents, and DISINFECTING AND CLEANING alkalis are available for the cleaning of severely soiled or Clean all surfaces of the stainless steel with a hard surface stained stainless surfaces.
  • Page 20: Maintenance Record

    Maintenance record 1036-2SE Wall Mounted Service Station MAINTENANCE RECORD Date...
  • Page 21: Training Record

    1036-2SE Wall Mounted Service Station Training record TRAINING RECORD Date...
  • Page 22: Warranty

    Information in this Manual is subject to change without notice Manufacturing. Inc. will receive the manufacturer’s warranty. and does not represent a commitment on the part of Mortech Manufacturing. Inc. Mortech Manufacturing. Inc. assumes no responsibility for any inaccuracies that may be contained PARTS AND SERVICE in this Manual.

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