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IMI SHP Series Instruction Manual

Smart high-performance positioner
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SHP
Smart High-Performance
Positioner
INSTRUCTION MANUAL 4056

(HARDWARE)

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  • Page 1: (Hardware)

    Smart High-Performance Positioner INSTRUCTION MANUAL 4056 (HARDWARE)
  • Page 2 Compiled Approved IMI STI S.r.l has taken every care in collecting and verifying the documentation contained in this Instruction Manual. The information herein contained are reserved property of IMI STI S.r.l IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com...

  • Page 3: Table Of Contents

    INSTRUCTION FOR THE OPERATOR ........................... 32 ELETTROMAGNETIC INTERFERENCE ......................... 32 PNEUMATIC SAFETY ..............................32 ELECTRICAL SAFETY ..............................33 IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...
  • Page 4 PERIODIC INSPECTIONS ............................. 34 SPECIAL MAINTENANCE ............................34 REPAIRS ..................................34 TROUBLESHOOTING ..............................35 10 DECOMMISIONING ..............................36 IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 5: General Information

    TERMS AND CONDITIONS IMI STI guarantees each single product to be without defects and to be conform to current goods specifications. Unless otherwise stated on the purchased order, the warranty period is one year from the date of installation by...

  • Page 6: Manufacturer's Liability

    See also other related manuals / addendums: 4035 – Field Barrier. 4055 – Software Manual. 4058 – Approval Nameplates. IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 7: Symbology Used

    (Damage to property). IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 8: Signs Of Obligation

    Table 3 IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 9: Device Description

    SHP Positioner is designed to be installed in hazardous area within a mechanical / pneumatic control unit enclosure. IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 10: Model Selection

    MODEL SELECTION Table 4 IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...
  • Page 11 Graph Comparison, Parameter Measurement, Events, Counters. Not all product configurations are available. For more information, please contact: imisti.sales@imi-critical.com sti.support@imi-critical.com IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 12: Technical Data

    Impedance < 500Ω (Ex ia) / < 900Ω (Ex d) GENERAL NOTES < 850Ω (Ex ia fail freeze application) IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...
  • Page 13 IEC 61000-4-8 magnetic field Burst IEC 61000-4-4 I/O SIGNAL/CONTROL Surge IEC 61000-4-5 Conducted RF IEC 61000-4-6 Table 6 IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 14: Certification

    IMI STI. For further information, contact IMI STI or see related manual. Figure 2 IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 15: User Procedures

    Check if the model corresponds with the one reported on the purchase order and if no defects are visible on the product. Product related documents are furnished with documents accompanying the machinery where the product Is mounted on. If the product is sold alone, contact IMI STI or downloads the documentation from IMI STI web site.

  • Page 16: Installation

    Only trained personnel should permit to alter the software control parameters. Incorrect settings may lead to personnel injury and or property damage. IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 17: Checks To Be Performed Before Installation

    Check that no leakage occurs from pneumatic connections. If necessary, tighten the fittings. Collect tubing as indicated in the technical data table. Figure 3 IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 18: Pneumatic Connections To Actuator

    “Execution” version (intrinsically safe or explosion proof) and “Signal fail position version” (fail safe or fail freeze). Fail freeze version is available only for intrinsically safe execution. IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 19: Intrinsically Safe Version

    Figure 4 If a fail freeze version is selected, piezo valve must be wired by IMI STI (piezo valve and pneumatic commutators are required, as shown in the following circuit). This version is available only for intrinsically safe execution. Digital output is not available.
  • Page 20 Inform the positioner about the ‘Requested position’. Remember to proper select the intrinsically safe barrier, see positioner safety manual and positioner certificate. Figure 7 IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...
  • Page 21 100 Kohm. The optocoupler requires an external power source to be energized via J1 pins 1 & 4. IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...
  • Page 22 6) High speed transfer data USB connection Suitable for maintenance and commissioning. A dedicated interface cable is needed. Figure 11 IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 23: Explosion Proof Version

    Figure 12 – Ex d barrier Figure 13 Remember to proper connect the Ex d barrier earthling port IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...
  • Page 24 Method 2 : Connect the two yellow/green wires ( that are connected to the enclosure) in pins J1/2 and J2/2 IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...
  • Page 25 See below to understand how to manage input impedance in case your DCS has limited voltage output. Figure 14 – Option 1 Figure 15 – Option 2 IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 26: Earthing Connections

    Be sure that no pressurized fluid could be present inside the product, fittings, tubing. The staff must be qualified for the required operation. IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 27: Operation And Use

    6.2.1 SHP-Ix00xxxAx (I = INTRINSICALLY SAFE, A = ALLUMINIUM VERSION) Figure 18 IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 28: Shp-Ix00Xxxsx (I = Intrinsically Safe, S = Stainless Steel Version)

    6.2.2 SHP-Ix00xxxSx (I = INTRINSICALLY SAFE, S = STAINLESS STEEL VERSION) Figure 19 6.2.3 SHP-Dx00xxxAx (D = EXPLOSION PROOF, A = ALLUMINIUM VERSION) Figure 20 IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 29: Shp-Dx00Xxxsx (D = Explosion Proof, S = Stainless Steel Version)

    6.2.4 SHP-Dx00xxxSx (D = EXPLOSION PROOF, S = STAINLESS STEEL VERSION) Figure 21 6.2.5 CONTACTLESS REMOTED (ALLUMINIUM VERSION) Figure 22 IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 30: Contacless Remoted (Stainless Steel Version)

    This product is an electro-pneumatic positioner for pneumatic actuators. IMI STI will not be liable for any possible damage or physical injury resulting from use in other than the designated applications or by lack of care during installation, operation, adjustment, or maintenance. Such risks lie entirely with the user.

  • Page 31: Residual Risks

    Hazardous fluid emission (i.e. when natural gas is used as fluid under pressure). IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 32: Instruction For The Operator

    Take suitable precautions to ensure that even in case of malfunctions the positioner’s maximum admissible operating pressure is not exceeded. Otherwise, positioner and/or actuator may be damaged. IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

  • Page 33: Electrical Safety

    The supply circuit must be protected to prevent current exceeding the fixed limit. The equipment must be provided with cable entries and filler plugs certified according to the required certification. IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...
  • Page 34 When needed, send back the device to IMI STI for any repairing. Product disassembling and reassembling shall be carried out only by IMI STI authorized operators. IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...
  • Page 35 Call IMI STI S.r.l. gasket and/or loosed fittings Leakages on pneumatic circuits Damage of fittings Change pneumatic fittings IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...
  • Page 36 The product decommissioning shall be made by specialized operators. Check local authority regulation before disposal IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...
  • Page 37 Birmingham B37 7XZ United Kingdom Tel. +44 (0)121 717 3700 Fax +44 (0)121 717 3701 www.stiactuation.com www.imi-critical.com imisti.sales@imicritical.com IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com Manual 4056, rev. 03 28/06/2024 – SHP...

This manual is also suitable for:

Shp-i 00 s seriesShp-d 00 a seriesShp-d 00 s seriesShp

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