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Summary of Contents for Atlas Copco MicroTorqueJ R2000N Series
- Page 1 User Guide MicroTorque Desktop Robot Setup Atlas Copco Tools and Assembly Systems 9836 6109 01 2011-12 Edition 1.0...
- Page 2 2(24) 9836 6109 01...
- Page 3 To reduce risk of injury, read and understand separately provided safety instructions. Warning Save all warnings and instructions for future reference...
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Page 5: Table Of Contents
CONTENTS CONTENTS Setup ____________________________________________________________________ 3 CONTENTS _________________________________________________________________ 5 INSTALLATION ______________________________________________________________ 7 Installation_____________________________________________________________________ 7 Teaching Pendant Hanging Ring ___________________________________________________ 10 Cable Connection________________________________________________________________ 11 How to Switch the I/O-SYS and I/O-1 Power Supplies ______________________________ 14 How to Switch the I/O-SYS and I/O-1 Power Supplies ______________________________ 15 BACKING UP THE CONFIGURATION INFORMATION ______________________________ 16 DOWNLOADING THE ROBOT SYSTEM SOFTWARE _______________________________ 17 BACKING UP THE C &... -
Page 7: Installation
INSTALLATION INSTALLATION Installation Rotate the rubber feet to adjust the height. Be sure to make them stable. JR2000N Series (Common) (Rubber feet) There are four rubber feet (φ30). To secure the robot on the work table, use the four M8 screws that fasten the rubber feet. Note that the value inside the brackets is just an example for your reference. - Page 8 INSTALLATION JR2000N Series (Common) (Rubber feet) There are four rubber feet (φ27). To secure the robot on the work table, use the four M8 screws that fasten the rubber feet and the spacers with a height of 20mm or more (to avoid bumping the robot on the work table).
- Page 9 INSTALLATION JR2400N and JR2500N Series (Common) (Rubber feet) There are four rubber feet (φ27). To secure the robot on the work table, use the four M8 screws that fasten the rubber feet and the spacers with a height of 20mm or more (to avoid bumping the robot on the work table).
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Page 10: Teaching Pendant Hanging Ring
INSTALLATION Teaching Pendant Hanging Ring Attach the hanging ring included in the package to the teaching pendant if desired. ant if desired. Phillips TAPTITE ® Screw Hanging Ring (Back of the Teaching Pendant) (Back of the Teaching Pendant) 10(24) 9836 6109 01... -
Page 11: Cable Connection
INSTALLATION Cable Connection Switch Box (CE Model Option) Teaching Pendant COM1 (Back of the JR2000N Series) COM2 (Optional) RS-232C Extension I/O-SYS I/O-1 (Optional) COM3 (Optional) RS-232C Extension I/O-S Area Sensor (CE Model Only) Power Cable If you are using the CE model and not using the parts indicated by asterisks, connect the I/O-S connector instead. - Page 12 INSTALLATION (Back of the JR2300N and JR2400N Series) COM2 (Optional) RS-232C Extension COM3 RS-232C Extension I/O-1 (Optional) I/O-SYS I/O-S Area Sensor (CE Model Option) Outlet (Size and availability vary depending on the model specifications.) Power Cable If you are using the CE model and not using the part indicated by an asterisk, connect the I/O-S connector instead.
- Page 13 INSTALLATION Connector Mark Connecting Cable External Device I/O-SYS I/O-SYS cable Various tools 984937002 984837105 984937208 Connector 960537004 I/O-1 I/O-1 cable Various tools (Optional) 982544002 Connector 961513007 COM1 RS-232C (Straight) e.g. PC or PLC D-SUB 9 Pin socket type Not included in the package. Not included in the package.
- Page 14 INSTALLATION RESPONSE TO EC DIRECTIVES Operation tests for JR2000N Series with the standard settings in accordance with the LVD (Low Voltage Directive), MD (Machinery Directive), and EMC (Electromagnetic Compatibility) Directives, are reported to a third certification authority. The applicable requirements of the MD and EMC Directives vary depending on the machine settings and systems.
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Page 15: How To Switch The I/O-Sys And I/O-1 Power Supplies
INSTALLATION How to Switch the I/O-SYS and I/O-1 Power Supplies Turn off the robot and remove the panel cover on the side of the body to slide the following switches: Mark Switch I/O-SYS Internal/External Internal power External power Power Selector Switch I/O-1 Internal/External Internal power External power... -
Page 16: Backing Up The Configuration Information
BACKING UP THE CONFIGURATION INFORMATION BACKING UP THE CONFIGURATION INFORMATION Every robot has individual configuration information. This information may be necessary when replacing printed circuit boards due to malfunction. Be sure to back up the data before you use the robot. The configuration information of the robot may be necessary when replacing printed circuit boards. -
Page 17: Downloading The Robot System Software
DOWNLOADING THE ROBOT SYSTEM SOFTWARE DOWNLOADING THE ROBOT SYSTEM SOFTWARE This robot is controlled by built-in robot system software and a model configuration file. To upgrade the robot system software, follow the instructions below. (Be sure to connect the robot to the PC before starting this operation.) The robot system software is included on the operation manual CD-ROM with the following file names: JRN_xxx_XXX.jsy (“xxx”... - Page 18 DOWNLOADING THE ROBOT SYSTEM SOFTWARE If you are using JR C-Points software (optional), the robot system software can also be upgraded by selecting [Send Robot System Software] from the [Robot] pull-down menu. 18(24) 9836 6109 01...
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Page 19: Backing Up The C & T Data
BACKING UP THE C & T DATA BACKING UP THE C & T DATA Back up data in case of accidents. To back up data, start the PC software JR C-Points Limited Edition included on the operation manual CD-ROM and retrieve data from the robot, then save the retrieved data in a file. - Page 20 BACKING UP THE C & T DATA When retrieving data from the robot, it comes from the work area. After sending data from the PC to the robot, the sent data will be saved in the storage area automatically via the work area.
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Page 21: Converting The Data From Jr2000 To Jr2000N
CONVERTING THE DATA FROM JR2000 TO JR2000N CONVERTING THE DATA FROM JR2000 TO JR2000N To use JR2000 teaching data as JR2000N C&T data, it is necessary to convert the data following the three steps below. Load the data from the JR2000 to the PC using JR-Points software (JR2000 option). Open the received data using JR C-Points software (JR2000N option). - Page 22 CONVERTING THE DATA FROM JR2000 TO JR2000N Turn on the robot and the PC. If the robot is already on, turn it off and then turn it on again Start JR-Points on the PC and set the port status to the COM port connected to the JR2000 Series robot.
- Page 24 APPENDIX 1. I/O Interfacing, I/O Function Allocation The I/O-SYS Connector connects each device signal and the JR2000N makes its settings accordingly. Connecting the I/O Interface Connector Placements＆Pin Nos. Connect each device signal to the I/O-SYS Connector. The pin numbers for the I/O-SYS Connector are laid out as shown in the diagram below: 〈JR2200N(E)〉...
- Page 25 The following chart lists the pin numbers, the corresponding wire insulator colors as well as the initial settings for each pin. However, note that these are initial settings and that those related to screw tightening, (namely, those marked with a circle before the function name in the chart below), the user can change the pin assignment settings.
- Page 26 Insulator Name Function Spiral Mark Color #sysOut1 Ready for Start Black White #sysOut2 Stopping Black #sysOut3 ○ Driver Start Black Green #sysOut4 ○ Driver Reset Black Blue ○ #sysOut5 Program Number of Driver (Bit0) White #sysOut6 ○ Program Number of Driver (Bit1) Black ○...
- Page 27 Function List The effect of each function is explained as follows. This manual covers only functions related to screw tightening. Driver Busy (Input) Turns ON when the driver is operating a program. The driver-side function name is “Busy”. When screw tightening starts, it confirms that there is ON input. If it is OFF, it makes the determination that the torque rose.
- Page 28 Feeder ESC1 / ESC2 (Input) Connects to the Feeder ESC signal; if it turns OFF when the robot is taking a screw, it makes the determination that there are no screws in the feeder and suspends movement above the feeder point. To decide whether to use Feeder ESC1 or Feeder ESC2, use the Feeder ESC Signal of the AC Feeder Position command.
- Page 29 9836 6109 01 2011-12 Edition 1.0 www.atlascopco.com...
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