Sun Gold Power Powerwall X SG48200T Operation And Maintenance Manual

Rechargeable lithium battery

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Rechargeable Lithium battery
Operation and Maintenance manual
Product Model: SG48200T Product
Specifications: 51.2V 200Ah
Version: V-00

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Summary of Contents for Sun Gold Power Powerwall X SG48200T

  • Page 1 Rechargeable Lithium battery Operation and Maintenance manual Product Model: SG48200T Product Specifications: 51.2V 200Ah Version: V-00...
  • Page 2: Table Of Contents

    Sun Gold Power Inc Content Information ............................... 1 1.1 Validity ................................1 1.2 Target Group ............................... 1 1.3 Levels of warning messages ........................1 1.4 Symbol Description ............................ 2 1.5 Abbreviation Description ..........................3 Safety ................................. 5 2.1 Safety precautions ............................5 2.2 Safety instructions ............................
  • Page 3 Sun Gold Power Inc 8. Disposal of battery .............................34 Appendix I ................................35 Advanced rack battery for residential application...
  • Page 4: Information

    Sun Gold Power Inc 1. Information 1.1 Validity This document is valid for: SG48200T Battery Pack. 1.2 Target Group This document is intended for qualified persons and operators. Only qualified persons are allowed to perform the activities marked in this document with a warning symbol and the caption "Qualified person".
  • Page 5: Symbol Description

    Sun Gold Power Inc Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury or product permanent damage. Indicates a situation which, if not avoided, can result in property damage or product not work or accelerated product damage 1.3 Symbol Description...
  • Page 6: Abbreviation Description

    Sun Gold Power Inc Do not expose the battery to direct sunlight, rain and snow. Do not short circuit the battery Recycle label WEEE designation 1.4.2 Other symbols Label Definition Indicates activities that can only be performed by qualified...
  • Page 7 Sun Gold Power Inc remaining capacity and rated capacity of the battery. State of health The battery health status refers to the percentage between the full charged capacity and the rated capacity of the battery. DIP switch Dual in-line package switch...
  • Page 8: Safety

    Sun Gold Power Inc 2. Safety 2.1 Safety precautions Explosion risk • Do not impact the battery with heavy objects. • Do not squeeze or pierce the battery pack. • Do not throw the battery pack into the fire.
  • Page 9: Safety Instructions

    Sun Gold Power Inc 2.2 Safety instructions The battery has been designed and tested in accordance with international (such as UN38.3 etc.) safety requirements. However, due to various factors during the whole lifetime process, Manufacturer cannot guarantee absolute safety, in order to prevent personal injury and property damage and ensure long-term operation of the battery, please do read the below section carefully to operate the battery and handle emergency situations.
  • Page 10: Other Tips

    Sun Gold Power Inc  Eye Contact: Flush your eye with clean and flowing water for 15 min, and seek medical aid immediately.  Skin Contact: Thoroughly rinse the exposed area with soap and water to be sure no chemical or soap is left on them, and seek medical aid immediately.
  • Page 11: Introduction

    Sun Gold Power Inc 3. Product Overview 3.1 Introduction The SG48200T battery is designed for residential application and works as a storage unit in the photovoltaic system. It is a 51.2V lithium battery system, with BMS inside. It could be operated in both on-grid, back-up and off-grid modes with compatible inverters.
  • Page 12: Features

    Sun Gold Power Inc 3.2 Features  Highest safety, battery is made from LiFePO4 chemistry and comply with highest international safety and transport standard.  Modular and flexible, support up to batteries connect together to expand the system energy.
  • Page 13: Specification

    Sun Gold Power Inc 3.3 Specification 3.3.1 Dimension 3.3.2 Parameters Items SG48200T Rated voltage 51.2V Max. voltage range 44.8~57.6V, Shipping voltage>51.2V Charge voltage 56.0V Float charge voltage 54.6V Nominal energy 10.24KWh @0.5C Usable energy 9.84kWh @0.5C Nominal capacity 200Ah @0.5C...
  • Page 14: Panel Interface

    Sun Gold Power Inc 200A (initial temp. ≤86℉(30℃)) Max. discharge current Peak discharge current 200~240A@5mins | 240~300A@15S Communication RS485 /CAN 32pcs Max parallel number Charge: 32℉ to 122℉(0~50℃) Operation temperature Discharge:14℉ to 122℉ (-10~50℃) <6 months 32℉(0℃)<T<86℉(30℃) Storage temperature <3 months...
  • Page 15 Sun Gold Power Inc Items Usage description Remark Positive terminal Used to connect the inverter/charger Used to connect with cloud platforms Used to indicate the module is Master or Slave battery Single mode:OFF Parallel mode: ON- Master battery OFF-...
  • Page 16 Sun Gold Power Inc 3.3.3.1 G: Link IN / Link OUT Port Pin No. Definition Remarks Link IN RS485-B1 1.Used to connect with external devices to establish RS485-A1 communication. SGND 2.Used to connect with CAN-H upper battery pack Link CAN-L OUT.
  • Page 17 Sun Gold Power Inc CANbus Connection RS485 Connection DIP setting (Master battery) Protocol INVERTER Protocol INVERTER CAN 1 Victron/SMA/Studer RS4851 SunGoldPowerVI Innotec/Sofar /Voltronic/RCT/MPP/ Alpha outback/ X000000 Phocos CAN 2 RS485 2 SunGoldPowerVII/SolArk/ Solis/Goodwe/Deye/ Growatt/SAJ/LUXPOWER/ X000010 Megarevo/INVT/Sermatec/ MUST/Sunsynk CAN 3...
  • Page 18: Protection Function

    Sun Gold Power Inc Normal FLASH1 Standby According to battery SOC See note Warning FLASH1 FLASH3 Normal According to battery SOC See note Warning FLASH3 (highest SOC LED: FLASH2) Charge Stop COCP FLASH1 According to battery SOC charging Normal...
  • Page 19 Sun Gold Power Inc is efficient discharge current. The BMS will stop discharging if any cell or PACK voltage is Automatic Discharge CUVP under the protection value and it will be released only when all recovery. Please charge PUVP...
  • Page 20: Installation

    Sun Gold Power Inc 4 Installation 4.1 Preparation 4.1.1 Safety Compliance The system installation must be finished by qualified person(s), During the whole installation process, please strictly follow the local safety regulations and related operating procedures. 4.1.2 Environment The operating environment shall meet the following requirements:...
  • Page 21 Sun Gold Power Inc Torque wrench Cable crimper Wire stripper Tape measure Flat-head screwdriver Phillips-head screwdriver Wire stripper Drill Phillips-screwdriver bit Advanced battery for residential application...
  • Page 22: Inspection

    Sun Gold Power Inc 4.2 Inspection 4.2.1 Unpacking  Please load and unload it in accordance with the specified requirements to prevent sun and rain when you receive the equipment.  Please check and confirm the goods (such as quantity, appearance, etc.) according to the "scope of delivery "...
  • Page 23 Sun Gold Power Inc Battery Pack *1pcs Manual *1pcs Type Detail Qty. 2pcs Power cable 2pcs Grounding 1pcs cable Battery 1PCS battery communication cable Wall mounted 1PCS bracket 2PCS Battery Wall mounted bracket 2PCS Wall mounted limit bracket 2PCS...
  • Page 24: Start Installation

    Sun Gold Power Inc 4PCS Expansion screw M8*60 For inverter communication PIN definition detail, please check Appendix I Keep the unused cable pins NULL to avoid affecting the closed loop communication. A ground connection of communication cable may be required from some inverters, please follow the rules from inverter manufacture.
  • Page 25: Procedures

    Sun Gold Power Inc meets the weight requirements.  Check whether the power cable pair(s) used meets the maximum current requirement for operation.  Check whether the overall layout of power supply equipment and batteries at the construction site is reasonable.
  • Page 26 Sun Gold Power Inc iii. Fix the assembled bracket in the corresponding position of the battery as shown in the figure Attach the battery with the assembled stand to the wall The installation is completed and the final minor changes...
  • Page 27 Sun Gold Power Inc 4.3.2.2 Wall mounted installation Take the battery pack out from carton. Take out the wall mounting bracket, place it onto the wall horizontally and mark the hole position on the panel. iii. Drill holes in the wall for the M10 expansion bolt.
  • Page 28: Tips

    Sun Gold Power Inc Please fix the parallel cable between batteries with the wall or other part to avoid enduring the gravity of conductor for long time, resulting in an increase in the internal resistance of the connection. 4.3.3 Tips 4.3.3.1 Installation not allowed...
  • Page 29: Cable Connection And Commissioning

    Sun Gold Power Inc 5. Cable connection and commissioning 5.1 Get battery ready 5.1.1 Ensure all the battery is in OFF mode, check and confirm the installation is tighten and stable. 5.1.2 Check the number and specification of cable kit accessories are correct according to the Scope of delivery item, if you are making cable yourself, please follow manufacturer's requirements.
  • Page 30: Dc Power Cable Connection

    Sun Gold Power Inc Note: the module with empty Link IN port is Master battery The BMS inside the battery pack will automatically terminate BOTH end of CANBUS pins, DO NOT need to plug the 120Ω terminator again. 5.4 DC power cable connection 5.4.1 Take out battery to battery power parallel cable.
  • Page 31 Sun Gold Power Inc 5.5.2 Connecting battery OUTPUT (+) with inverter battery INPUT (+), battery OUTPUT (-) with inverter battery INPUT (-), an external disconnection breaker between battery system and inverter is recommended, choose the corresponding power cable pair and wiring them correctly.
  • Page 32 Sun Gold Power Inc Double pairs cable wiring----300A, 15KW rating iii. Multiple towers and inverters cable wiring Considering system stability, when you install multiple batteries, please always keep a certain capacity margin of 30~50%. it is recommended to configure the inverter capacity with battery energy in 1: 2...
  • Page 33: Commissioning

    Sun Gold Power Inc proportion, for instance, if you have a 10KW rated inverter, connect 2 pieces(20KWh) or more batteries. Wiring diagram not allowed: The maximum communication cable length is required to be less than 15m between inverter/charge and battery.
  • Page 34: Switch Off Battery

    Sun Gold Power Inc 5.6.3 Turn on the breaker between the inverter and battery if there is any, then turn on the inverter/charger isolator. 5.6.4 Finish the setting on inverter/charger or any other control devices, if everything is correct, you are ready to use the system.
  • Page 35: Troubleshooting And Faq

    Sun Gold Power Inc 6 Troubleshooting and FAQ Items Solution Measure 1. Power on battery and press RESET 6s to observe whether the battery can be started. Unable to start 2. Charge the battery use a charger or inverter to provide 54~57.6V voltage and observe it can be started.
  • Page 36 Sun Gold Power Inc Stop discharging the battery. ●SL Try to charge the battery. ●AFE please contact your supplier to replace the BMS. Q1: Battery maximum SOC is 98~99% and never goes to 100%SOC during daily cycle use, why?
  • Page 37: Transport, Storage

    Sun Gold Power Inc Q6: The system is still running when the inverter log shows ‘internal failure’ Warning. This is our logic and this warning flag indicates there is 1 or more module(s) is in communication offline from the system, the system will derating and until communication is recovered.
  • Page 38 Sun Gold Power Inc Appendix I Connect with Victron GX & inverter/charger Connect with SMA inverter/charger Connect with Schneider inverter/charger Connect with Studer inverter/charger Connect with GOODWE hybrid inverter Connect with Sol-Ark hybrid inverter Advanced battery for residential application...
  • Page 39 Sun Gold Power Inc Connect with Growatt inverter Connect with Solis inverter Connect with Deye hybrid inverter Connect with SUNSYNK hybrid inverter Connect with SAJ hybrid inverter Connect with LUXPOWER inverter Advanced battery for residential application...
  • Page 40 Sun Gold Power Inc Connect with Megarevo/INVT inverter Connect with MUST inverter Connect with Alpha & Outback energy inverter Connect with Voltronic inverter Connect with Phocos inverter Connect with Mpp solar inverter Advanced battery for residential application...

Table of Contents